Paper core tube splicing device
The design of the paper core tube splicing device solves the problem of low paper core tube utilization, realizes efficient reuse of paper core tubes, reduces resource waste and production costs, and improves production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-03-31
AI Technical Summary
The low utilization rate of paper core tubes in existing technologies leads to resource waste and increased costs, and they cannot be reused on rewinding machines.
A paper core tube splicing device was designed. By connecting the first and second ends to the separator, the protrusion structure facilitates the connection with the paper core tube. Anti-slip texture is set on the surface of the separator to increase friction, ensuring splicing stability and easy disassembly.
It improves the utilization rate of paper core tubes, reduces resource waste and production costs, increases production efficiency, and simplifies the replacement and maintenance process of paper core tubes.
Smart Images
Figure CN224062211U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to papermaking technical field especially relates to a spliced paper core tube device. BACKGROUND
[0002] In the production process of the papermaking industry, the rewinder as the important equipment of the paper machine post-processing section undertakes the key task of processing the paper machine output product. In the rewinding operation, the paper core tube is needed to help the paper winding in the small roll bottoming link, and the paper core tube plays an indispensable role in the whole production process.
[0003] At present, 152.4mm paper core tubes are generally used in the industry, and their use mode is mainly selected according to the length of the paper core tube. However, the rewinder has certain limitations in the actual operation process, and the minimum width specification of the normal paper winding is limited to 780mm, so when the length of the 152.4mm paper core tube is shorter than 780mm, it cannot be normally used on the rewinder, and can only be discarded or used for other purposes, which causes great resource waste. In addition, some enterprises process the paper core tubes that cannot be recycled on the rewinder at a low price or idle, which not only wastes the capital investment of the enterprises in the early stage of purchasing the paper core tubes, but also increases the cost of the enterprises in purchasing the long paper core tubes again. Due to the limitation of the length of the paper core tube and the minimum width specification of the rewinder, the short paper core tube cannot be reused, which causes many problems such as resource waste, cost increase and limited production efficiency.
[0004] Therefore, how to solve the problem of low utilization rate of the paper core tube in the prior art is one of the important problems to be solved in the field. CONTENT OF THE UTILITY MODEL
[0005] Therefore, the utility model embodiment provides a spliced paper core tube device to solve the problem of low utilization rate of the paper core tube in the prior art.
[0006] According to one aspect of the utility model, a spliced paper core tube device is provided, which comprises a first end part, a partition piece and a second end part, the partition piece has a first port and a second port, the first port and the second port are oppositely arranged, the connecting end of the first end part is connected with the first port, and the connecting end of the second end part is connected with the second port.
[0007] The protruding end of the first end part is provided as a boss structure for adaptively connecting the protruding end of the first end part with the paper core tube, and the protruding end of the second end part is provided as a boss structure for adaptively connecting the protruding end of the second end part with the paper core tube.
[0008] In addition, according to the spliced paper core tube device of one aspect of the utility model, the outer surface of the partition piece is provided with anti-skid texture for increasing friction; the anti-skid texture is continuous and stripe-shaped and is uniformly distributed on the outer surface of the partition piece.
[0009] According to the spliced paper core pipe device of one aspect of the present application, the radial dimension of the partition piece is 178mm-178.8mm.
[0010] According to the spliced paper core pipe device of one aspect of the present application, the thickness of the partition piece is 5mm.
[0011] According to the spliced paper core pipe device of one aspect of the present application, the outer diameter dimension of the first end portion is smaller than the inner diameter dimension of the paper core pipe; the outer diameter dimension of the second end portion is smaller than the inner diameter dimension of the paper core pipe.
[0012] According to the spliced paper core pipe device of one aspect of the present application, the axial dimension of the first end portion and the second end portion is 100mm.
[0013] According to the spliced paper core pipe device of one aspect of the present application, the outer diameter dimension of the boss structure is gradually increased in sequence along the direction from the protruding end of the first end portion to the connecting end of the first end portion.
[0014] According to the spliced paper core pipe device of one aspect of the present application, the outer side outer diameter of the boss structure away from the connecting end of the first end portion is 144mm.
[0015] According to the spliced paper core pipe device of one aspect of the present application, the spliced paper core pipe device is a hollow structure.
[0016] According to the spliced paper core pipe device of one aspect of the present application, the spliced paper core pipe device is a wear-resistant material.
[0017] The above at least one technical scheme adopted by the present application can achieve the following beneficial effects: in the above spliced paper core pipe device, the partition piece has a first port and a second port, the first port and the second port are oppositely arranged, the connecting end of the first end portion is connected with the first port, the connecting end of the second end portion is connected with the second port, the partition piece serves as an intermediate connecting component, and the first port and the second port are connected with the first end portion and the second end portion respectively, so that two paper core pipes can be connected with the first end portion and the second end portion and finally spliced. On this basis, the protruding end of the first end portion is provided with a boss structure for adaptively connecting the protruding end of the first end portion with the paper core pipe, the protruding end of the second end portion is provided with a boss structure for adaptively connecting the protruding end of the second end portion with the paper core pipe, and the protruding ends of the first end portion and the second end portion are provided with boss structures, which facilitates the adaptive connection with the paper core pipe. When disassembly is required, the boss structure facilitates the application of external force to pull it out of the paper core pipe, facilitating the replacement of the paper core pipe or the maintenance of the device, and effectively solving the problem of low utilization rate of the paper core pipe. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0019] Figure 1 Fig. 1 is a schematic diagram of the overall structure of a spliced paper core tube device according to an embodiment of the present application.
[0020] Reference signs:
[0021] 1 - first end, 2 - second end, 3 - partition, 4 - extension end, 5 - connection end. DETAILED DESCRIPTION
[0022] The embodiments of the present application will be described in more detail below with reference to the drawings. Although some embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms, and should not be interpreted as being limited to the embodiments described herein, but rather these embodiments are provided to more thoroughly and completely understand the present application. It should be understood that the drawings and embodiments of the present application are for illustrative purposes only, and are not intended to limit the scope of protection of the present application.
[0023] It should be understood that each step described in the method embodiments of the present application can be executed in different order and / or in parallel. In addition, the method embodiments can include additional steps and / or omit the execution of the steps shown. The scope of the present application is not limited in this respect.
[0024] The term "comprising" and variations thereof as used in the present application are open-ended, that is, "including but not limited to". The term "based on" is "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Related definitions of other terms will be given in the following description. It should be noted that the "first", "second", etc. concepts mentioned in the present application are only used to distinguish different devices, modules or units, and are not intended to limit the functions performed by these devices, modules or units or their mutual dependency.
[0025] It should be noted that the modification of "one" or "multiple" mentioned in the present application is illustrative and not limiting, and those skilled in the art should understand that unless otherwise explicitly stated in the context, it should be understood as "one or more".
[0026] The names of the messages or information exchanged between the plurality of devices in the embodiments of the present utility model are only used for illustrative purposes, and are not used to limit the scope of the messages or information.
[0027] In the production process of the papermaking industry, the rewinder is an important equipment in the post-processing section of the paper machine, and undertakes the key task of processing the products produced by the paper machine. In the rewinding operation, the paper core tube is needed to help the paper to be wound in the small roll bottoming link, and the paper core tube plays an indispensable role in the entire production process.
[0028] At present, 152.4mm paper core tubes are commonly used in the industry, and their use mode is mainly selected according to the length of the paper core tube. However, the rewinder has certain limitations in actual operation, and the minimum width specification of the normal paper winding is limited to 780mm. When the length of the 152.4mm paper core tube is shorter than 780mm, it cannot be normally used on the rewinder, and can only be discarded or used for other purposes, which causes great resource waste. In addition, some enterprises will process the paper core tubes that cannot be recycled on the rewinder at a low price or leave them idle, which not only wastes the capital investment of the enterprises in the early procurement of paper core tubes, but also increases the cost of the enterprises in the re-purchase of long paper core tubes. Due to the limitation of the length of the paper core tube and the minimum width specification of the rewinder, the short paper core tube cannot be reused, which causes resource waste, cost increase, production efficiency limitation and many other problems.
[0029] In view of the above problems, the exemplary embodiments of the present utility model provide a spliced paper core tube device to solve the problem of low utilization rate of paper core tubes in the prior art.
[0030] A steaming tower maintenance device according to the embodiments of the present utility model will be described in detail below with reference to the drawings.
[0031] Figure 1 The overall structure schematic diagram of the spliced paper core tube device according to the embodiments of the present utility model is shown in FIG. Figure 1 As shown in the figure, the spliced paper core tube device comprises a first end part 1, a partition 3 and a second end part 2, the partition 3 has a first port and a second port, the first port and the second port are oppositely arranged, the connecting end 5 of the first end part 1 is connected with the first port, and the connecting end 5 of the second end part 2 is connected with the second port; the protruding end 4 of the first end part 1 is provided as a boss structure, which is used for adaptively connecting the protruding end 4 of the first end part 1 with the paper core tube; the protruding end 4 of the second end part 2 is provided as a boss structure, which is used for adaptively connecting the protruding end 4 of the second end part 2 with the paper core tube.
[0032] In actual application, as Figure 1As shown, the partition 3 has a first port and a second port, the first port and the second port are oppositely arranged, the connecting end 5 of the first end part 1 is connected with the first port, and the connecting end 5 of the second end part 2 is connected with the second port. The partition 3 serves as an intermediate connecting component, and the first port and the second port thereof are connected with the first end part 1 and the second end part 2 respectively, so that the two paper core tubes can be connected with the first end part 1 and the second end part 2 and finally spliced. On this basis, the protruding end 4 of the first end part 1 is provided in a boss structure for adaptively connecting the protruding end 4 of the first end part 1 with the paper core tube, the protruding end 4 of the second end part 2 is provided in a boss structure for adaptively connecting the protruding end 4 of the second end part 2 with the paper core tube, and the protruding ends 4 of the first end part 1 and the second end part 2 are provided in boss structures. This design facilitates the adaptive connection with the paper core tube, and when disassembly is required, the boss structure facilitates the application of external force to pull it out of the paper core tube, facilitating the replacement of the paper core tube or the maintenance of the device, and effectively solving the problem of low utilization rate of the paper core tube.
[0033] For example, the outer surface of the partition is provided with anti-skid texture for increasing friction. The anti-skid texture is continuous and stripe-shaped and is uniformly distributed on the outer surface of the partition. It can be understood that the stripe-shaped anti-skid texture can be regular or irregular, which will not be described in detail here. Taking the regular stripe shape as an example, the depth and spacing of the stripe shape are uniformly distributed, which can increase the friction between the partition and the end part of the paper core tube, prevent the relative sliding of the paper core tube during rewinding, and will not cause damage to the end part of the paper core tube. In addition, the anti-skid texture is manufactured by an integrated forming process and is formed by special treatment of the mold surface during injection molding, which ensures the quality and stability of the anti-skid texture. Secondly, the surface of the anti-skid texture is treated to be smooth to avoid scratching or static electricity when contacting the paper core tube, ensuring the surface quality of the paper core tube and the splicing effect.
[0034] For example, the radial dimension of the partition is 178mm-178.8mm, and it can be understood that the consistency of the outer diameter of the partition and the outer diameter of the paper core tube is ensured within the above tolerance range. The thickness of the partition is 5mm, which can provide effective partitioning during the splicing of the two paper core tubes, accurately butt joint the two paper core tubes, and provide sufficient support force for the spliced long tube during the operation of the rewinding machine, prevent the spliced part from shifting or shaking, and ensure the stability and accuracy of the rewinding operation.
[0035] Exemplarily, the outer diameter of the first end portion is smaller than the inner diameter of the paper core tube, and the outer diameter of the second end portion is smaller than the inner diameter of the paper core tube, and the axial dimension of the first end portion and the second end portion is 100 mm. In practical application, when the first end portion of the splicing paper core tube device and the second end portion of the splicing paper core tube device are respectively inserted into two short paper core tubes and the paper core tube end heads abut against the middle partition, the stable splicing of the two short paper core tubes can be realized, and the long tube after splicing can be kept stable during the operation of the rewinder, and can be used as a whole tube. At the same time, the axial dimension of the first end portion and the second end portion is 100 mm, which should be understood as the length of the first end portion and the length of the second end portion, which can ensure that the first end portion and the second end portion can form sufficient contact area with the inner wall of the paper core tube after being inserted into the paper core tube, thereby providing reliable connection strength.
[0036] Exemplarily, the outer diameter of the boss structure gradually increases in the direction from the protruding end of the first end portion to the connecting end of the first end portion. The outer diameter of the boss structure away from the connecting end of the first end portion is 144 mm.
[0037] In practical application, the outer diameter of the boss structure gradually increases in the direction from the protruding end of the first end portion to the connecting end of the first end portion. In fact, the outer diameter of the first end portion and the outer diameter of the second end portion are both 153.8 mm-154.2 mm, the outer diameter of the first end portion and the outer diameter of the second end portion are respectively matched with the inner diameter of the paper core tube, and the outer diameter of the boss structure away from the connecting end of the first end portion is 144 mm, which ensures the close fit of the first end portion and the second end portion with the inner wall of the paper core tube within the tolerance range. It is helpful for the first end portion and the second end portion to be more smoothly inserted into the paper core tube, effectively reduces the resistance during insertion of the first end portion and the second end portion, avoids damage to the inner wall of the paper core tube caused by hard friction during the insertion process of the first end portion and the second end portion, and ensures the integrity and reusability of the paper core tube. At the same time, this boss structure significantly improves the convenience and efficiency of splicing operation, and the operator can complete the insertion of the end head without applying excessive force, thereby reducing the labor intensity.
[0038] Exemplarily, the splicing paper core tube device is a hollow structure, which can reduce the cost of raw materials while ensuring the basic function of the splicing paper core tube. It should be understood that the wall thickness of the first end portion and the wall thickness of the second end portion are both 9 mm, which can ensure the close connection between the first end portion and the second end portion and the paper core tube, ensure the sufficient structural strength of the splicing paper core tube device, prevent the splicing paper core tube device from loosening due to the tension of the rewinder during the winding process, and also ensure that the splicing paper core tube device can withstand the stress caused by frequent insertion and removal operations, thereby avoiding deformation or damage during use.
[0039] Exemplarily, the spliced paper core tube device is made of wear-resistant material, and it should be understood that the wear-resistant material is specifically polyamide, polycarbonate or polyoxymethylene, etc. plastic with good comprehensive performance, which has good toughness and fatigue resistance, and can not be broken or damaged when bearing the vibration and impact force generated during the working process of the rewinder. Moreover, the material can effectively resist the friction and wear of the inner wall of the paper core tube and the corrosion of external environmental factors during multiple cycles, prolong the service life of the device, and reduce the replacement cost and downtime caused by device damage.
[0040] The above description is only some embodiments of the present application and the explanation of the applied technical principles. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above utility model concept. For example, the above features and the technical features with similar functions in the utility model (but not limited to) are replaced with each other to form a technical solution.
[0041] Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration, not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.
Claims
1. A splicing paper core tube apparatus, characterized by, The spliced paper core tube device comprises a first end portion, a partition and a second end portion, the partition is provided with a first port and a second port, the first port and the second port are oppositely arranged, a connecting end of the first end portion is connected with the first port, and a connecting end of the second end portion is connected with the second port. An extending end of the first end portion is provided with a boss structure for adaptively connecting the extending end of the first end portion with a paper core tube, and an extending end of the second end portion is provided with a boss structure for adaptively connecting the extending end of the second end portion with a paper core tube.
2. The spliced paper core tube apparatus of claim 1, wherein, An outer surface of the partition is provided with anti-skid textures for increasing friction.
3. The spliced paper core tube apparatus of claim 2, wherein, The radial dimension of the partition is 178mm-178.8mm.
4. The spliced paper core tube apparatus of claim 2, wherein, The thickness of the partition is 5mm.
5. The spliced paper core tube apparatus of claim 1, wherein, The outer diameter dimension of the first end portion is smaller than the inner diameter dimension of the paper core tube, and the outer diameter dimension of the second end portion is smaller than the inner diameter dimension of the paper core tube.
6. The spliced paper core tube apparatus of claim 1, wherein, The axial dimension of the first end portion and the second end portion is 100mm.
7. The spliced paper core tube apparatus of claim 1, wherein, The outer diameter dimension of the boss structure is gradually increased in sequence along the extending end of the first end portion towards the connecting end of the first end portion.
8. The spliced paper core tube apparatus of claim 7, wherein, The outer side outer diameter of the boss structure away from the connecting end of the first end portion is 144mm.
9. The spliced paper core tube apparatus according to any one of claims 1 to 8, wherein The spliced paper core tube device is a hollow structure.
10. The spliced paper core tube apparatus of claim 9, wherein, The spliced paper core tube device is made of wear-resistant material.