Metal surface treatment rust removal equipment

Abstract

The utility model discloses metal surface treatment rust removal equipment which comprises a bottom plate, a liquid storage tank and two sets of supports are installed on the upper portion of the bottom plate, a rust removal tank is installed between the two sets of supports, an installation cover and a portal frame are installed on the upper portion of the rust removal tank, and a rotating pipe penetrates through the position between the liquid storage tank and the installation cover through a bearing. A filter screen basket penetrates through the interior of the rotating pipe, a hydraulic pump and an electric control box are installed on the side wall of the liquid storage box, a first connecting pipe is clamped to the input end of the hydraulic pump, a second connecting pipe is clamped to the output end of the hydraulic pump, one end of the first connecting pipe is inserted into the liquid storage box, and the other end of the first connecting pipe is inserted into the liquid storage box. And one end of the second connecting pipe is inserted into the rust removal box. According to the metal surface treatment derusting equipment, the mounting cover, the rotating pipe and the filter screen basket are arranged, and through the arrangement of the mounting cover, the rotating pipe and the filter screen basket, a derusting agent adsorbed on the surfaces of a metal piece and a screen frame structure can be rapidly removed, and the working efficiency of the metal surface treatment derusting equipment is improved.

Description

Technical Field

[0001] This utility model relates to the field of metal surface rust removal technology, specifically, to a metal surface treatment rust removal device. Background Technology

[0002] Metals are substances that have luster (i.e., strong reflection of visible light), are malleable, and are good at conducting electricity and heat. Generally, substances with a positive temperature resistance coefficient are defined as metals. Metals are widely used in construction, manufacturing, transportation, aerospace, jewelry, electronics and other fields. The surface of workpieces made of metal is prone to oxidation and corrosion. Therefore, rust removal equipment is often used to remove rust from the surface of metal parts. In practice, it has the advantages of simple operation, stable structure and safe rust removal.

[0003] The prior art discloses a rust removal device for metal surface treatment with a self-cleaning structure, application number CN202320155185.8. In this utility model, when metal parts are placed inside the mesh frame for rust removal, it is necessary to wait for the rust remover adsorbed on the surface of the metal parts and the mesh frame to drip off before the rust-removed metal parts can be taken out. This operation takes a lot of time, reducing the working efficiency of this utility model. At the same time, rust remover and rust slag will accumulate inside the rust removal box, and some rust slag will accumulate on the bottom of the rust removal box. The rotating stirring blades are not able to stir up the rust slag that has settled at the bottom, which brings inconvenience to the discharge of rust slag in this utility model. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a metal surface treatment rust removal device, which has the advantages of quickly removing rust remover adsorbed on the surface of metal parts and mesh frame structures, and facilitating the removal of rust residue at the bottom, thereby solving the problems mentioned in the background technology.

[0005] To achieve the advantages of quickly removing rust remover adsorbed on the surface of metal parts and mesh frame structures, and facilitating the removal of settled rust, the specific technical solution adopted by this utility model is as follows: A metal surface treatment rust removal device includes a base plate, a liquid storage tank and two sets of supports installed on the upper part of the base plate, a rust removal box installed between the two sets of supports, and an installation cover and a gantry frame installed on the upper part of the rust removal box. A rotating tube passes through the liquid storage tank and the installation cover via a bearing, and a filter basket passes through the interior of the rotating tube. A hydraulic pump and an electrical control box are installed on the side wall of the liquid storage tank. A first connecting pipe is snapped to the input end of the hydraulic pump, and a second connecting pipe is snapped to the output end of the hydraulic pump. One end of the first connecting pipe is inserted into the interior of the liquid storage tank, and one end of the second connecting pipe is inserted into the interior of the rust removal box. The electrical control box is equipped with a control panel. The lower side wall of the rust removal box is connected to a lower liquid hopper via a bearing sleeve, and a slide valve is installed at the outlet end of the lower liquid hopper. A cover plate is installed at the open end of the filter basket, and multiple sets of feed holes and insertion holes are opened on the upper part of the cover plate. Sealing plugs are inserted into the interior of each set of feed holes. An electric telescopic rod is fixedly inserted through the upper part of the gantry frame, and a connecting block is connected to the telescopic end of the electric telescopic rod via a bearing sleeve. The connecting block is fixedly connected to the cover plate. Multiple sets of insertion rods are installed at the upper end of the rotating tube, and an external gear ring is sleeved on the side wall of the rotating tube. A reduction motor is installed on the upper part of the mounting cover, and a sleeve gear is sleeved on the output end of the reduction motor. An mounting column is installed on the inner bottom surface of the filter basket, and multiple sets of partitions are installed between the filter basket and the mounting column.

[0006] Furthermore, the sleeve gear meshes with the external gear ring.

[0007] Furthermore, the outlet sidewall of the lower liquid hopper is fitted with a mounting box via a bearing, and a drive motor is mounted on the upper part of the mounting box. A main gear is fitted onto the output end of the drive motor. A driven gear is fixedly fitted onto the outlet sidewall of the lower liquid hopper. The two sides of the mounting box are respectively fixedly connected to the opposing surfaces of the two sets of brackets. A stirring blade is installed on the inner wall of the lower liquid hopper. The drive motor is electrically connected to the control panel via wires.

[0008] Furthermore, the main gear and the driven gear mesh with each other.

[0009] Furthermore, the control panel is electrically connected to the hydraulic pump, the electric telescopic rod, and the geared motor via wires.

[0010] Furthermore, both the liquid storage tank and the rust removal tank have observation windows extending through their end faces.

[0011] Furthermore, the upper part of the liquid storage tank is provided with a liquid inlet hole, and a sealing cap is inserted into the inside of the liquid inlet hole.

[0012] Compared with the prior art, this utility model provides a metal surface treatment and rust removal device, which has the following beneficial effects:

[0013] (1) This utility model is equipped with an installation cover, a rotating tube, and a filter basket. When actually using the metal surface treatment rust removal equipment, the operator manually places various metal parts into the space between multiple sets of partitions through multiple sets of feed holes, and then uses multiple sets of sealing plugs to block the multiple sets of feed holes. Then, the control panel is used to extend the electric telescopic rod. When the cover plate contacts the rotating tube, multiple sets of insert rods pass through multiple sets of insert holes. Then, the control panel is used to stop the electric telescopic rod from extending, and then the geared motor and hydraulic pump are activated. The rust remover inside the storage tank can enter the interior of the rust removal box through the first connecting pipe and the second connecting pipe. The rust remover contacts various metal parts and can perform rust removal operations. At the same time, the output end of the geared motor can drive the sleeve. The gears rotate, and because the sleeved gears mesh with the external gear ring, the rotating sleeved gears can drive the external gear ring to rotate. The rotating external gear ring can drive the filter basket to rotate through the rotating tube. Opening and closing the slide valve allows the rust remover inside the rust removal box to be discharged. The geared motor continues to work, and using centrifugal force, it can throw off the rust remover remaining on the surface of various metal parts and the filter basket. Afterwards, the electric telescopic rod can be shortened using the control panel, and the geared motor can be stopped at the same time. Then, multiple sets of sealing plugs can be pulled out, and various metal parts can be taken out through multiple sets of feed holes. Through the set mounting cover, rotating tube and filter basket, the rust remover adsorbed on the surface of metal parts and mesh frame structure can be quickly removed, improving the working efficiency of the metal surface treatment rust removal equipment.

[0014] (2) This utility model is equipped with a lower liquid hopper. According to the above operation, various filter baskets can contact the rust remover inside the rust removal box. The removed rust residue will fall into the lower liquid hopper. Using the control panel, the drive motor is turned on. The output end of the drive motor can drive the main gear to rotate. Since the main gear and the driven gear mesh with each other, the rotating main gear can drive the driven gear to rotate. The rotating driven gear can drive the lower liquid hopper to rotate. The rotating lower liquid hopper can stir the rust remover and rust residue through multiple sets of stirring blades. By opening and closing the slide valve, the rust remover and rust residue inside the lower liquid hopper can be discharged. The lower liquid hopper facilitates the discharge of the rust residue at the bottom, bringing convenience to the discharge of rust residue from the metal surface treatment rust removal equipment. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1This is a schematic diagram of the structure of a metal surface treatment and rust removal device according to an embodiment of the present utility model;

[0017] Figure 2 This is a top view of the filter basket according to an embodiment of the present utility model;

[0018] Figure 3 This is a perspective view of the lower liquid hopper according to an embodiment of the present utility model;

[0019] Figure 4 According to the embodiments of this utility model Figure 1 Enlarged view of A in the middle;

[0020] Figure 5 According to the embodiments of this utility model Figure 1 A magnified view of B in the middle.

[0021] In the picture:

[0022] 1. Base plate; 2. Liquid storage tank; 3. Bracket; 4. Mounting cover; 5. Gantry frame; 6. Rotary tube; 7. Filter basket; 8. Mounting column; 9. Partition plate; 10. Lower hopper; 11. Slide valve; 12. Sealing cover; 13. Hydraulic pump; 14. First connecting pipe; 15. Second connecting pipe; 16. Electric telescopic rod; 17. Connecting block; 18. Cover plate; 19. Insertion hole; 20. Sealing plug; 21. Insert rod; 22. Gear reducer; 23. Sleeve gear; 24. External gear ring; 25. Mounting box; 26. Drive motor; 27. Main gear; 28. Driven gear; 29. ​​Stirring blade; 30. Rust removal box. Detailed Implementation

[0023] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0024] According to an embodiment of the present invention, a metal surface treatment rust removal device is provided.

[0025] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-5As shown, a metal surface treatment rust removal device according to an embodiment of the present invention includes a base plate 1. A liquid storage tank 2 and two sets of supports 3 are installed on the upper part of the base plate 1. A rust removal box 30 is installed between the two sets of supports 3. An installation cover 4 and a gantry frame 5 are installed on the upper part of the rust removal box 30. A rotating tube 6 passes through the liquid storage tank 2 and the installation cover 4 through a bearing. A filter basket 7 passes through the interior of the rotating tube 6. A hydraulic pump 13 and an electrical control box are installed on the side wall of the liquid storage tank 2. A first connecting pipe 14 is snapped to the input end of the hydraulic pump 13, and a second connecting pipe 15 is snapped to the output end of the hydraulic pump 13. One end of the first connecting pipe 14 is inserted into the interior of the liquid storage tank 2, and one end of the second connecting pipe 15 is inserted into the interior of the rust removal box 30. A control panel is installed inside the electrical control box. A lower liquid hopper 10 is sleeved on the lower side wall of the rust removal box 30 through a bearing. A slide valve 11 is installed at the outlet end of the lower liquid hopper 10. The filter basket 7 has a cover plate 18 installed at its open end, and the upper part of the cover plate 18 has multiple sets of feed holes and multiple sets of insertion holes 19. Each set of feed holes is fitted with a sealing plug 20. The upper part of the gantry frame 5 is fixedly connected to an electric telescopic rod 16, and the telescopic end of the electric telescopic rod 16 is connected to a connecting block 17 through a bearing sleeve. The connecting block 17 is fixedly connected to the cover plate 18. The upper end of the rotating tube 6 is equipped with multiple sets of insertion rods 21, and the side wall of the rotating tube 6 is fitted with an external toothed ring 24. The upper part of the mounting cover 4 is equipped with a reduction motor 22, and the output end of the reduction motor 22 is fitted with a sleeve gear 23. The inner bottom surface of the filter basket 7 is equipped with a mounting column 8, and multiple sets of partitions 9 are installed between the filter basket 7 and the mounting column 8. Through the installation cover 4, the rotating tube 6 and the filter basket 7, the rust remover adsorbed on the surface of the metal parts and the mesh frame structure can be quickly removed, improving the working efficiency of the metal surface treatment rust removal equipment.

[0026] In one embodiment, the sleeve gear 23 meshes with the external gear ring 24, ensuring that the sleeve gear 23 can drive the external gear ring 24 to rotate.

[0027] In one embodiment, the outlet sidewall of the lower liquid hopper 10 is fitted with a mounting box 25 via a bearing sleeve, and a drive motor 26 is mounted on the upper part of the mounting box 25. The output end of the drive motor 26 is fitted with a main gear 27, and a driven gear 28 is fixedly fitted on the outlet sidewall of the lower liquid hopper 10. The two sides of the mounting box 25 are respectively fixedly connected to the opposing surfaces of two sets of brackets 3. An agitator blade 29 is installed on the inner wall of the lower liquid hopper 10. The drive motor 26 is electrically connected to the control panel via wires. The lower liquid hopper 10 facilitates the removal of rust residue at the bottom, bringing convenience to the removal of rust residue from the metal surface treatment rust removal equipment.

[0028] In one embodiment, the main gear 27 meshes with the driven gear 28, ensuring that the main gear 27 can drive the driven gear 28 to rotate.

[0029] In one embodiment, the control panel is electrically connected to the hydraulic pump 13, the electric telescopic rod 16, and the geared motor 22 via wires. The control circuit of the control panel can be implemented by simple programming by those skilled in the art, and is common knowledge in the field. It is only used and not modified, so the control method and circuit connection will not be described in detail.

[0030] In one embodiment, both the liquid storage tank 2 and the rust removal tank 30 have observation windows extending through their end faces.

[0031] In one embodiment, the upper part of the liquid storage tank 2 is provided with a liquid inlet hole, and a sealing cap 12 is inserted into the inside of the liquid inlet hole.

[0032] Working principle:

[0033] In actual use of the metal surface treatment rust removal equipment, the operator manually places various metal parts through multiple sets of feed holes between multiple sets of partitions 9, and then uses multiple sets of sealing plugs 20 to block the feed holes. Next, using the control panel, the electric telescopic rod 16 extends. When the cover plate 18 contacts the rotating tube 6, multiple sets of insertion rods 21 penetrate multiple sets of insertion holes 19. Then, using the control panel, the electric telescopic rod 16 stops extending, and the reduction motor 22 and hydraulic pump 13 operate. The rust remover inside the storage tank 2 enters the rust removal box 30 through the first connecting pipe 14 and the second connecting pipe 15. The rust remover contacts various metal parts, performing rust removal. Simultaneously, the output end of the reduction motor 22 drives the sleeve gear 23 to rotate. Since the sleeve gear 23 meshes with the external gear ring 24, the rotating sleeve gear 23 pushes the external gear ring 24 to rotate. The rotating external gear ring 24 drives the filter basket 7 to rotate via the rotating tube 6, opening and closing the slide valve 11 to discharge the rust remover inside the rust removal box 30. The reduction motor 22 continues to work, using centrifugal force to throw off the rust remover residue on various metal parts and the surface of the filter basket 7. Then, using the control panel, the electric telescopic rod 16 is shortened, and the reduction motor 22 stops working. Afterwards, multiple sets of sealing plugs 20 are pulled out, and various metal parts can be removed through multiple sets of feed holes. Through the installed cover 4, rotating tube 6, and filter basket 7, the rust remover adsorbed on the surface of metal parts and mesh frame structure can be quickly removed, improving the working efficiency of the metal surface treatment rust removal equipment. At the same time, according to the above operation, various filter baskets 7 can contact the rust remover inside the rust removal box 30, and the removed rust residue will fall into the lower liquid hopper 10. Using the control panel, the drive motor 26 is started. The output of the drive motor 26 can drive the main gear 27 to rotate. Since the main gear 27 and the driven gear 28 mesh with each other, the rotating main gear 27 can drive the driven gear 28 to rotate. The rotating driven gear 28 can drive the lower liquid hopper 10 to rotate. The rotating lower liquid hopper 10 can stir the rust remover and rust residue through multiple sets of stirring blades 29. By opening and closing the slide valve 11, the rust remover and rust residue inside the lower liquid hopper 10 can be discharged. The lower liquid hopper 10 facilitates the discharge of rust residue that has settled at the bottom, bringing convenience to the discharge of rust residue from the metal surface treatment rust removal equipment.

[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A metal surface treatment deruster comprising a base plate (1), characterized in that, The upper portion of the bottom plate (1) is provided with a liquid storage tank (2) and two groups of supports (3), a rust removal tank (30) is installed between the two groups of supports (3), an installation cover (4) and a gantry (5) are installed on the upper portion of the rust removal tank (30), a rotating pipe (6) penetrates through the bearing between the liquid storage tank (2) and the installation cover (4), a filter basket (7) penetrates through the inside of the rotating pipe (6), a hydraulic pump (13) and an electric control box are installed on the side wall of the liquid storage tank (2), the input end of the hydraulic pump (13) is connected with a first connecting pipe (14), the output end of the hydraulic pump (13) is connected with a second connecting pipe (15), one end of the first connecting pipe (14) is inserted into the inside of the liquid storage tank (2), one end of the second connecting pipe (15) is inserted into the inside of the rust removal tank (30), a control panel is installed in the electric control box, a lower liquid tank (10) is connected with the bearing on the lower end side wall of the rust removal tank (30), a plug valve (11) is installed on the liquid outlet end of the lower liquid tank (10), a cover plate (18) is installed on the open end of the filter basket (7), a plurality of feed holes and a plurality of jack holes (19) are formed on the upper portion of the cover plate (18), a plurality of sealing plugs (20) are inserted into the inside of the plurality of feed holes, a telescopic electric rod (16) penetrates through and is fixed on the upper portion of the gantry (5), a connecting block (17) is connected with the bearing on the telescopic end of the telescopic electric rod (16), the connecting block (17) is fixedly connected with the cover plate (18), a plurality of inserting rods (21) are installed on the upper end of the rotating pipe (6), an external gear ring (24) is connected with the bearing on the side wall of the rotating pipe (6), a speed reducer motor (22) is installed on the upper portion of the installation cover (4), a sleeve gear (23) is connected with the output end of the speed reducer motor (22), an installation column (8) is installed on the inside bottom surface of the filter basket (7), a plurality of partition plates (9) are installed between the filter basket (7) and the installation column (8).

2. The metal surface treatment rust removal apparatus according to claim 1, wherein The sleeve gear (23) and the external gear ring (24) are intermeshed.

3. The metal surface treatment rust removal apparatus according to claim 1, wherein The liquid outlet end side wall of the lower liquid tank (10) is connected with the bearing on the installation tank (25), a driving motor (26) is installed on the upper portion of the installation tank (25), a main gear (27) is connected with the output end of the driving motor (26), a driven gear (28) is fixedly connected with the liquid outlet end side wall of the lower liquid tank (10), the two sides of the installation tank (25) are respectively fixedly connected with the opposite surfaces of the two groups of supports (3), stirring blades (29) are installed on the inner wall of the lower liquid tank (10), the driving motor (26) is electrically connected with the control panel through wires.

4. A metal surface treatment rust removal apparatus according to claim 3, wherein The main gear (27) and the driven gear (28) are intermeshed.

5. The metal surface treatment rust removal apparatus according to claim 1, wherein The control panel is electrically connected with the hydraulic pump (13), the telescopic electric rod (16) and the speed reducer motor (22) through wires.

6. The metal surface treatment rust removal apparatus according to claim 1, wherein The end faces of the liquid storage tank (2) and the rust removal tank (30) are penetrated by observation windows.

7. The metal surface treatment rust removal apparatus according to claim 1, wherein The upper portion of the liquid storage tank (2) is provided with a liquid inlet hole, and a sealing cover (12) is inserted into the inside of the liquid inlet hole.

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