Warp drawing device for spinning
By designing limiting, guiding, and drying components, the problems of knotting and uneven winding of textile threads during the warping process were solved, achieving uniform winding and increased strength of the textile threads, thus improving the quality of textiles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-03-31
AI Technical Summary
During the warp drawing process of textiles, the textile threads are prone to knotting and uneven winding on the warp beam, resulting in unclear layers and entanglement, which affects the quality of textiles.
A textile warp-winding device was designed, including a limiting component, a guiding component, a drying component, and a material-retrieving component. The device increases the strength of the textile thread by soaking it in slurry, guides the textile thread to wind evenly using a motor and a threaded rod, and combines infrared drying and airbag removal of the textile thread to reduce knots and defects.
It improves the strength and uniformity of textile threads, reduces knots and defects, and enhances the overall quality and production efficiency of textiles.
Smart Images

Figure CN224063071U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of textile machinery and equipment, and concretely relates to a textile warp drawing device. BACKGROUND
[0002] Textile thread mainly refers to yarn or silk thread processed by textile machinery and is used for manufacturing various textiles such as clothes, curtains, bedding, etc., which plays a role in connection, support and structure of fabric in the process of weaving and is an important part of textile technology.
[0003] Before weaving with textile thread, the textile thread needs to be drawn, that is, the textile thread used for the fabric is wound on the warp beam by the warping machine for subsequent use. The arrangement density of the textile thread can be controlled by drawing, so that the fabric has the required tightness and texture.
[0004] In long-term use and observation, it is found that during the process of drawing the textile thread by the warping machine, the knotted part of the textile thread is wound on the warp beam, which causes the textile thread on the warp beam to be unevenly arranged, the levels are unclear, and even the upper and lower silk layers are embedded, entangled and collapsed.
[0005] Therefore, the utility model provides a textile warp drawing device. CONTENT OF THE UTILITY MODEL
[0006] In order to make up for the deficiency of the prior art and solve at least one problem in the background art, a textile warp drawing device is provided.
[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A textile warp-drawing device of this utility model includes a base; a fixing plate is fixed to the top side wall of the base; a pair of first upright plates are fixed to the top side wall of the fixing plate; the pair of first upright plates are symmetrically arranged on the top of the fixing plate; a first motor is assembled in the middle of the side wall of one of the first upright plates; a movable shaft is fixedly connected to the output end of the first motor; the movable shaft rotates on the side wall of the first upright plate; a warp beam is fixed to the middle of the side wall of the first upright plate; a material-taking component is provided in the middle of the side wall of the warp beam; multiple support rods are installed in the middle of the side wall of the warp beam; the multiple support rods are symmetrically arranged on the side wall of the warp beam; a slot is opened in the middle of the side wall of the support rod; a limiting component is provided on the top side wall of the base; a guiding component is provided on the top side wall of the base; the guiding component is located between the limiting component and the warp beam; drying components are provided on both sides of the base; the limiting component includes a washing box; the washing box is fixed to the top of the base; an electric push rod is assembled on the top side wall of the base; a movable shaft is fixedly connected to the output end of the electric push rod. A movable rod is used; a limiting plate is fixed to the end of the movable rod; the limiting plate and the cleaning box are correspondingly arranged; a connecting rod is fixed to the bottom side wall of the limiting plate; a pressing plate is assembled at the other end of the connecting rod; this step involves soaking the textile thread in sizing water beforehand, which allows the sizing water to contain viscous substances that coat the surface of the textile thread, increasing the overall strength of the textile thread. The viscous substances penetrate into the interior of the textile thread, which can also enhance the cohesion between fibers, improve the strength of the textile thread, and make it less likely to break during the weaving process. At the same time, the sizing film also plays a role in protecting the textile thread and reducing the risk of breakage due to friction. By setting up the cleaning box, electric push rod, movable rod, and limiting plate, the movement of the textile thread can be quickly restricted when it is knotted, which helps to detect knot problems in time, reduce the further deterioration of knots, reduce defects and defect rates caused by tangled textile threads, and improve the overall quality of textiles. By setting up the connecting rod and pressing plate, the textile thread floating on the water surface can be pressed into the sizing water, so that the textile thread is in full contact with the sizing water, thereby achieving uniform coating and wetting.
[0008] Preferably, the guiding assembly includes a pair of second upright plates; the pair of second upright plates are symmetrically arranged on the top of the base; the second upright plates are located between the washing tank and the warp beam; a second motor is mounted in the middle of the side wall of one of the second upright plates; a threaded rod is fixedly connected to the output end of the second motor; the threaded rod rotates between the pair of second upright plates; a sliding ring is slidably connected to the middle of the side wall of the threaded rod; a pulley is rotatably connected to the middle of the side wall of the sliding ring; this step, by setting the second upright plates, the second motor, the threaded rod, the sliding ring, and the pulley, can guide the textile thread to wind around the hemp rope according to a predetermined path and manner, so that the textile thread is evenly distributed on the surface of the hemp rope, reducing the accumulation and unevenness of the textile thread on the hemp rope, and improving the overall quality and uniformity of the textile.
[0009] Preferably, the drying assembly includes a third upright plate; multiple lamp holders are fixed in the middle of the side wall of the third upright plate; an infrared heating lamp is installed in the middle of the side wall of the lamp holder; this step, by setting the third upright plate, lamp holders and infrared heating lamps, can remove excess moisture and sizing from the textile thread, prevent the textile thread from getting damp and moldy, help reduce defects and defect rates in textiles, further improve overall quality, and the dried textile thread has stronger tensile strength and can withstand greater tension, which helps reduce the problem of thread breakage caused by excessive tension during the spinning process.
[0010] Preferably, the material handling component includes an air bladder; the air bladder is fixed to the side wall of the warp beam; an air tube is fixedly connected to the middle of the side wall of the air bladder; both the air bladder and the air tube are hollow and connected; by setting up the air bladder and air tube in this step, the volume of the air bladder can be reduced by simply deflating the air bladder, and the textile thread can be easily detached, which greatly simplifies the thread handling process.
[0011] Preferably, a reflector is installed in the middle of the side wall of the third upright plate; the reflector is made of a smooth material; this step, by setting the reflector, can reflect some of the heat emitted by the infrared heating lamp, so that more of this heat can be absorbed by the textile threads, which helps to improve the utilization rate of infrared rays and reduce energy consumption.
[0012] Preferably, an elastic pad is fitted in the middle of the pulley sidewall; the elastic pad is made of elastic material; this step, by setting an elastic pad on the outside of the pulley, can reduce the direct friction between the textile thread and the pulley, thereby reducing the wear of the textile thread, helping to extend the service life of the textile thread, and reducing the replacement frequency and cost.
[0013] The beneficial effects of this utility model are as follows:
[0014] 1. The textile warping device of this utility model pre-soaks the textile yarn in sizing water, allowing the sizing water to coat the surface of the textile yarn with a viscous substance, increasing the overall strength of the textile yarn. The viscous substance penetrates into the interior of the textile yarn, enhancing the cohesion between fibers and increasing the strength of the textile yarn, making it less prone to breakage during the weaving process. Simultaneously, the sizing film also protects the textile yarn, reducing the risk of breakage due to friction. By incorporating a cleaning box, electric push rod, movable rod, and limiting plate, the device can quickly restrict the movement of the textile yarn when it becomes knotted, helping to promptly detect knots, reduce further deterioration of the knots, reduce defects and defect rates caused by tangled textile yarn, and improve the overall quality of the textile. The connecting rod and pressing plate can press the textile yarn floating on the water surface into the sizing water, ensuring full contact between the textile yarn and the sizing water, thereby achieving uniform coating and wetting.
[0015] 2. The textile warping device of this utility model, by setting a second vertical plate, a second motor, a threaded rod, a sliding ring and a pulley, can guide the textile thread to wind onto the hemp rope in a predetermined path and manner, so that the textile thread is evenly distributed on the surface of the hemp rope, reducing the accumulation and unevenness of the textile thread on the hemp rope, and improving the overall quality and uniformity of the textile. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a perspective view of the present invention;
[0018] Figure 2 This is a schematic diagram of the cooperation structure between the airbag and the pulley in this utility model;
[0019] Figure 3 This is a cross-sectional view of the cleaning tank in this utility model;
[0020] Figure 4 This is a schematic diagram of the cooperation structure between the pulley and the threaded rod in this utility model.
[0021] Legend:
[0022] 1. Base; 11. Fixing plate; 12. First upright plate; 13. First motor; 14. Movable shaft; 15. Warp shaft; 16. Support rod; 17. Groove; 2. Cleaning box; 21. Electric push rod; 22. Movable rod; 23. Limiting plate; 24. Connecting rod; 25. Pressing plate; 3. Second upright plate; 31. Second motor; 32. Threaded rod; 33. Sliding ring; 34. Pulley; 4. Third upright plate; 41. Lamp holder; 42. Infrared heating lamp; 5. Airbag; 51. Air pipe; 6. Reflector; 7. Elastic pad. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] Specific implementation examples are given below.
[0025] like Figures 1 to 3As shown, a textile warp-drawing device according to an embodiment of the present invention includes a base 1; a fixing plate 11 is fixed to the top side wall of the base 1; a pair of first upright plates 12 are fixed to the top side wall of the fixing plate 11; the pair of first upright plates 12 are symmetrically arranged on the top of the fixing plate 11; a first motor 13 is assembled in the middle of the side wall of one of the first upright plates 12; a movable shaft 14 is fixedly connected to the output end of the first motor 13; the movable shaft 14 rotates on the side wall of the first upright plate 12; a warp beam 15 is fixed in the middle of the side wall of the first upright plate 12; a material-taking component is provided in the middle of the side wall of the warp beam 15; a plurality of support rods 16 are installed in the middle of the side wall of the warp beam 15; the plurality of support rods 16 are symmetrically arranged on the side wall of the warp beam 15; a slot 17 is opened in the middle of the side wall of the support rod 16; a limiting component is provided in the top side wall of the base 1; a guiding component is provided in the top side wall of the base 1; the guiding component is located between the limiting component and the warp beam 15; drying components are provided on both sides of the base 1. During operation, the operator first soaks the textile thread to be drawn in the slurry inside the limiting component. Then, the operator takes out the hemp rope and cross-wraps it into different slots 17. At this time, the hemp rope is interlaced and fixed between multiple support rods 16. Then, air is injected into the material taking component, causing it to expand and push against the hemp rope from the inside out. The operator takes one end of the textile thread to be drawn from the slurry, passes it around the guide component and fixes it to the hemp rope. The position of the limiting component is then adjusted according to the thickness of the textile thread so that the limiting component can block the knot of the textile thread. At this time, the operator starts the first motor 13 and the guide component at the same time. The textile thread will be evenly wrapped around the surface of the hemp rope with the assistance of the guide component. After the drawing is completed, the air inside the material taking component is released, and the textile thread can be removed from the hemp rope. During the drawing process, the drying component will continuously dry the textile thread taken out from the slurry.
[0026] like Figures 1 to 3As shown, the limiting assembly includes a cleaning tank 2; the cleaning tank 2 is fixed to the top of the base 1; an electric push rod 21 is mounted on the top side wall of the base 1; a movable rod 22 is fixedly connected to the output end of the electric push rod 21; a limiting plate 23 is fixed to the end of the movable rod 22; the limiting plate 23 and the cleaning tank 2 are correspondingly arranged; a connecting rod 24 is fixedly connected to the bottom side wall of the limiting plate 23; a pressing plate 25 is mounted on the other end of the connecting rod 24; during operation, the operator injects slurry into the cleaning tank 2 beforehand, and then places the textile to be warped into the tank. The thread is soaked in the sizing water. Then, one end of the thread to be drawn is removed from the sizing water, looped around the guide assembly, and fixed to the hemp rope. The electric actuator 21 is then activated. The electric actuator 21 controls the movement height of the movable rod 22 and the limiting plate 23, ensuring that the distance between the limiting plate 23 and the washing tank 2 is just wide enough for the thread to pass through. Simultaneously, the pressing plate 25 presses the floating thread into the sizing water. As the thread moves outward through the space between the limiting plate 23 and the washing tank 2, the limiting plate... The positioning plate 23 blocks knotted textile threads inside the washing tank 2. This step involves pre-soaking the textile threads in sizing water, which contains adhesive substances that coat the surface of the textile threads, increasing their overall strength. The adhesive substances also penetrate into the interior of the textile threads, enhancing the cohesion between fibers and increasing the strength of the textile threads, making them less prone to breakage during the weaving process. At the same time, the sizing film also protects the textile threads, reducing the risk of breakage due to friction. By setting up the washing tank 2, electric push rod 21, movable rod 22, and limiting plate 23, the movement of the textile threads can be quickly restricted when knotted, which helps to detect knotted problems in time, reduce the further deterioration of knotted situations, reduce defects and defect rates caused by tangled textile threads, and improve the overall quality of textiles. By setting up the connecting rod 24 and pressing plate 25, the textile threads floating on the water surface can be pressed into the sizing water, allowing the textile threads to fully contact the sizing water, thereby achieving uniform coating and wetting.
[0027] like Figures 1 to 4As shown, the guide assembly includes a pair of second upright plates 3; the pair of second upright plates 3 are symmetrically arranged on the top of the base 1; the second upright plates 3 are located between the washing tank 2 and the warp beam 15; a second motor 31 is mounted in the middle of the side wall of one of the second upright plates 3; a threaded rod 32 is fixedly connected to the output end of the second motor 31; the threaded rod 32 rotates between the pair of second upright plates 3; a sliding ring 33 is slidably connected to the middle of the side wall of the threaded rod 32; a pulley 34 is rotatably connected to the middle of the side wall of the sliding ring 33; during operation, the textile thread will pass around the bottom of the pulley 34 and be fixed to the hemp rope. At this time, the operator starts the second motor 31, and the second motor 31 will drive the threaded rod 32 to rotate between the pair of second upright plates 3. When the vertical plate 3 rotates, the sliding ring 33 on its side wall moves along the threaded rod 32, causing the sliding ring 33 to drive the pulley 34 to move synchronously. At this time, the pulley 34 guides the textile thread around its bottom to the position on the hemp rope, making the textile thread more evenly distributed on the hemp rope. This step, by setting the second vertical plate 3, the second motor 31, the threaded rod 32, the sliding ring 33, and the pulley 34, can guide the textile thread to wind on the hemp rope according to a predetermined path and method, making the textile thread evenly distributed on the surface of the hemp rope, reducing the accumulation and unevenness of the textile thread on the hemp rope, and improving the overall quality and uniformity of the textile.
[0028] like Figure 1 As shown, the drying assembly includes a third vertical plate 4; multiple lamp holders 41 are fixed in the middle of the side wall of the third vertical plate 4; infrared heating lamps 42 are installed in the middle of the side wall of the lamp holders 41; during operation, the operator turns on the multiple infrared heating lamps 42 on the side wall of the third vertical plate 4. At this time, the infrared heating lamps 42 will emit heat radiation outward, which will be directly absorbed by the textile thread, causing the temperature of the textile thread to rise, thus drying the soaked textile thread. This step, by setting the third vertical plate 4, lamp holders 41 and infrared heating lamps 42, can remove excess water and sizing from the textile thread, prevent the textile thread from getting damp and moldy, help reduce the defects and defect rate of textiles, further improve the overall quality, and the dried textile thread has stronger tensile strength and can withstand greater tension, which helps reduce the problem of thread breakage caused by excessive tension during the spinning process.
[0029] like Figure 1 and Figure 2 As shown, the material handling assembly includes an airbag 5; the airbag 5 is fixed to the side wall of the warp beam 15; an air tube 51 is fixedly connected to the middle of the side wall of the airbag 5; both the airbag 5 and the air tube 51 are hollow and connected; after the warping operation of the textile thread is completed, the textile thread will be arranged on the hemp rope. Then, the processing personnel open the air tube 51 to release the gas inside the airbag 5, so that the airbag 5 becomes deflated and no longer presses against the hemp rope. At this time, the processing personnel can easily remove the textile thread from the hemp rope. This step of setting up the airbag 5 and the air tube 51 only requires the deflation operation to reduce the volume of the airbag 5, and the textile thread can be easily detached, which greatly simplifies the thread handling process.
[0030] like Figure 1 As shown, a reflector 6 is installed in the middle of the side wall of the third upright plate 4; the reflector 6 is made of smooth material; by setting the reflector 6, this step can reflect some of the heat emitted by the infrared heating lamp 42, so that more of this heat can be absorbed by the textile thread, which helps to improve the utilization rate of infrared rays and reduce energy consumption.
[0031] like Figures 1 to 4 As shown, an elastic pad 7 is fitted in the middle of the side wall of the pulley 34; the elastic pad 7 is made of elastic material; by setting the elastic pad 7 on the outside of the pulley 34, this step can reduce the direct friction between the textile thread and the pulley 34, thereby reducing the wear of the textile thread, helping to extend the service life of the textile thread, and reducing the replacement frequency and cost.
[0032] Working principle: The operator first soaks the yarn to be warped in the slurry inside the limiting component. Then, the operator takes out the hemp rope and cross-wraps it into different slots 17. At this time, the hemp rope is interlaced and fixed between multiple support rods 16. Then, air is injected into the material taking component, causing it to expand and push against the hemp rope from the inside out. The operator takes one end of the yarn to be warped from the slurry, wraps it around the guide component and fixes it to the hemp rope. Then, the position of the limiting component is adjusted according to the thickness of the yarn so that the limiting component can block the knot of the yarn. At this time, the operator simultaneously starts the first motor 13 and the guide group. In this process, the textile thread is evenly wound around the surface of the hemp rope with the assistance of the guide assembly. After the warping is completed, the air inside the material taking assembly is released, and the textile thread can be removed from the hemp rope. During the warping process, the drying assembly continuously dries the textile thread taken from the sizing solution. The processing personnel first inject sizing solution into the cleaning tank 2, then soak the textile thread to be warped in the sizing solution, then take one end of the textile thread to be warped from the sizing solution, wrap it around the guide assembly and fix it to the hemp rope, and then start the electric actuator 21. The electric actuator 21 controls the moving height of the movable rod 22 and the limiting plate 23, so that the distance between the limiting plate 23 and the cleaning tank 2 is... The distance is just right to allow the textile thread to pass through. Simultaneously, the pressing plate 25 presses the floating textile thread into the slurry. As the textile thread moves outwards between the limiting plate 23 and the cleaning tank 2, the limiting plate 23 blocks the knotted textile thread inside the cleaning tank 2. The textile thread then wraps around the bottom of the pulley 34 and is fixed to the hemp rope. At this point, the operator starts the second motor 31, which drives the threaded rod 32 to rotate between a pair of second vertical plates 3. As the threaded rod 32 rotates, the sliding ring 33 on its side wall moves along the threaded rod 32, causing the sliding ring 33 to drive the pulley 34 to move synchronously. At this time, the pulley 34 will... The textile thread is guided around the bottom of the rope to be wound around the hemp rope, so that the textile thread is more evenly distributed on the hemp rope. The processing personnel connect multiple infrared heating lamps 42 on the side wall of the third upright plate 4. At this time, the infrared heating lamps 42 will emit heat radiation outward, which will be directly absorbed by the textile thread, causing the temperature of the textile thread to rise, thus drying the soaked textile thread. After the textile thread is drawn, the textile thread will be arranged on the hemp rope. Then the processing personnel open the air pipe 51 to release the gas inside the air bag 5, so that the air bag 5 becomes deflated and no longer presses against the hemp rope. At this time, the processing personnel can easily remove the textile thread from the hemp rope.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A textile heald drawing device comprising a base (1); characterized in that: The top side wall of the base (1) is fixed with a fixed plate (11); the top side wall of the fixed plate (11) is fixed with a pair of first vertical plates (12); a pair of the first vertical plates (12) are symmetrically arranged on the top of the fixed plate (11); the middle of the side wall of one of the first vertical plates (12) is equipped with a first motor (13); the output end of the first motor (13) is fixedly connected with a movable shaft (14); the movable shaft (14) rotates on the side wall of the first vertical plate (12); the middle of the side wall of the first vertical plate (12) is fixed with a warp shaft (15); the middle of the side wall of the warp shaft (15) is provided with a material taking assembly; the middle of the side wall of the warp shaft (15) is provided with a plurality of supporting rods (16); a plurality of the supporting rods (16) are symmetrically arranged on the side wall of the warp shaft (15); the middle of the side wall of the supporting rod (16) is provided with a notch (17); the top side wall of the base (1) is provided with a limiting assembly; the top side wall of the base (1) is provided with a guide assembly; the guide assembly is arranged between the limiting assembly and the warp shaft (15); both sides of the base (1) are provided with drying assemblies.
2. A textile heald drawing-in device according to claim 1, characterized in that: The limiting assembly comprises a cleaning box (2); the cleaning box (2) is fixed on the top of the base (1); the top side wall of the base (1) is equipped with an electric push rod (21); the output end of the electric push rod (21) is fixedly connected with a movable rod (22); the end of the movable rod (22) is fixedly connected with a limiting plate (23); the limiting plate (23) and the cleaning box (2) are correspondingly arranged; the bottom side wall of the limiting plate (23) is fixedly connected with a connecting rod (24); the other end of the connecting rod (24) is equipped with a pressing plate (25).
3. A heald drawing-in device according to claim 1, characterized in that: The guide assembly comprises a pair of second vertical plates (3); a pair of the second vertical plates (3) are symmetrically arranged on the top of the base (1); the second vertical plate (3) is arranged between the cleaning box (2) and the warp shaft (15); the middle of the side wall of one of the second vertical plates (3) is equipped with a second motor (31); the output end of the second motor (31) is fixedly connected with a threaded rod (32); the threaded rod (32) rotates between the pair of second vertical plates (3); the middle of the side wall of the threaded rod (32) is slidably connected with a sliding ring (33); the middle of the side wall of the sliding ring (33) is rotatably connected with a pulley (34).
4. A heald drawing-in device according to claim 1, characterized in that: The drying assembly comprises a third vertical plate (4); the middle of the side wall of the third vertical plate (4) is fixed with a plurality of lamp holders (41); the middle of the side wall of the lamp holder (41) is equipped with an infrared heating lamp (42).
5. A heald drawing-in device according to claim 1, characterized in that: The material taking assembly comprises an air bag (5); the air bag (5) is fixed on the side wall of the warp shaft (15); the middle of the side wall of the air bag (5) is fixedly connected with an air pipe (51); the air bag (5) and the air pipe (51) are both hollow and communicated.
6. A textile heald drawing-in device according to claim 4, characterized in that: The middle of the side wall of the third vertical plate (4) is installed with a reflecting plate (6); the reflecting plate (6) is of smooth material.
7. A heald drawing-in device according to claim 3, characterized in that: The middle of the side wall of the pulley (34) is equipped with an elastic pad (7); the elastic pad (7) is of elastic material.