Mining pneumatic grouting pump convenient to clean
By combining a scraper and a cleaning brush in a cleaning structure, along with magnetic attraction and gear transmission, automated cleaning of the mine pneumatic grouting pump is achieved, solving the problem of time-consuming and labor-intensive cleaning and improving cleaning efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-03-31
AI Technical Summary
Cleaning a mining pneumatic grouting pump is time-consuming, labor-intensive, and poses safety hazards, especially since the high-strength inorganic grouting material inside the grouting cylinder is difficult to clean completely.
It adopts a cleaning structure combining a scraper and a cleaning brush, combined with magnetic attraction and gear transmission, and equipped with a ball screw and guide rod to achieve automated cleaning and reduce manual intervention.
It achieves efficient cleaning of the inner wall of the grouting pump, reduces manual labor intensity, and improves cleaning efficiency and safety.
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Figure CN224064509U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of grouting pump cleaning technology, specifically relating to a mine pneumatic grouting pump that is easy to clean. Background Technology
[0002] With the rapid development of grouting materials, grouting processes and grouting equipment, the application of grouting technology is becoming increasingly widespread, covering almost all geotechnical and civil engineering fields such as mine construction, tunnels and bridges, and water conservancy and hydropower. In particular, in the mine construction system, people have successfully solved many problems in mine construction in recent years by using grouting technology.
[0003] However, when cleaning the grouting cylinder assembly of a mine pneumatic grouting pump, the cylinder is filled with high-strength inorganic grouting material MZM-70. Previously, the method of manually knocking and removing the material was not only time-consuming and labor-intensive, but also difficult to clean and posed safety hazards. Excessive force could damage the grouting cylinder, increasing the cost of parts repair. Summary of the Invention
[0004] This application provides a mine pneumatic grouting pump that is easy to clean, in order to solve the technical problem of the above-mentioned grouting pump being difficult to clean and time-consuming and labor-intensive.
[0005] The technical solution adopted in this application is as follows:
[0006] A convenient-to-clean pneumatic grouting pump for mining includes a grouting pump mounted on a base. A cleaning cover is mounted on the base, opposite to the grouting pump. The opening of the cleaning cover is opposite to the opening of the pump casing. Two guide tubes are fixedly and symmetrically arranged on one inner wall of the cover. A drive shaft located at the center of the cover is installed inside the cover. A gear and a cleaning assembly are sleeved on the drive shaft. The cleaning assembly consists of a scraper and a cleaning brush in sequence, facing away from the inner wall. The scraper has axially arranged toothed grooves that mesh with the gear. A push barrel is installed at the end of the cleaning brush facing away from the scraper. A telescopic rod is installed inside the hollow push barrel. The end of the telescopic rod facing away from the push barrel is fixedly connected to a connecting rod. A receiving groove is provided at the other end of the base opposite to the cover. A ball screw is installed in the receiving groove and threadedly connected to a slider. A bracket is fixedly installed at the upper end of the slider. The grouting pump is placed on the bracket. A guide rod is fixedly installed on the side wall of the slider corresponding to the position of the guide tube.
[0007] Optionally, a first magnetic block and a second magnetic block are arranged vertically inside the housing. The first magnetic block and the second magnetic block are magnetically attracted to each other. The first slider is slidably connected to a slide rail opened downward on the top wall of the housing. A through groove is opened at the end of the first magnetic block away from the slide rail. The end of the second magnetic block away from the first magnetic block is fixedly connected to a rack. The rack is located above the gear.
[0008] Optionally, a flat key is provided at the gear shaft center, and a keyway is provided on the drive shaft corresponding to the flat key position. A spring is provided in the keyway, with one end of the spring fixed to the keyway and the other end fixed to the flat key.
[0009] Optionally, a locking block is provided at the end of the telescopic rod facing the push barrel, and a locking groove is provided inside the push barrel corresponding to the locking block.
[0010] Optionally, the connecting rod is a right-angle rod, which is fixedly connected to the telescopic rod in the vertical direction, and the connecting rod has an inclined surface set at the slot position in the horizontal direction.
[0011] Optionally, a feed groove is provided on the periphery of the pusher corresponding to the feed direction of the connecting rod.
[0012] Optionally, a contact rod is fixedly connected to the connecting rod at the position between the scraper and the cleaning brush, and the other end of the contact rod contacts the flat key.
[0013] Due to the adoption of the above technical solution, the beneficial effects achieved by this application are as follows:
[0014] 1. This device effectively cleans the grout residue adhering to the inner wall of the grouting pump through the combined cleaning action of scraper and cleaning brush, ensuring thorough and efficient cleaning. It is also equipped with a magnetic suction and gear transmission structure to achieve automatic start and stop control, reducing manual intervention.
[0015] 2. By driving the grouting pump to move laterally through ball screws and guide rods, and coordinating with the cleaning components, push bucket, and telescopic rod, the equipment cleaning process is fully automated, reducing manual labor intensity and improving work efficiency. Attached Figure Description
[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0017] Figure 1 This is a perspective view of a mine pneumatic grouting pump that is easy to clean, according to this application.
[0018] Figure 2 This is a cross-sectional view of a mine pneumatic grouting pump that is easy to clean, according to this application.
[0019] Figure 3 For this application Figure 2 Enlarged view of a portion of point A in the middle;
[0020] Figure 4 This is a perspective view of the cleaning component in a mine pneumatic grouting pump that is easy to clean, as described in this application.
[0021] 1. Base; 2. Grouting pump; 3. Cover; 31. Guide tube; 32. Drive shaft; 33. Slide rail; 4. Gear; 41. Flat key; 5. Scraper; 6. Cleaning brush; 8. Push bucket; 81. Telescopic rod; 9. Connecting rod; 10. Ball screw; 11. Slider; 111. Guide rod; 12. Bracket; 13. First magnetic block; 14. Second magnetic block; 15. Rack; 16. Contact rod. Detailed Implementation
[0022] To more clearly illustrate the overall concept of this application, a detailed explanation is provided below with reference to the accompanying drawings.
[0023] Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed below. It should be noted that, unless otherwise specified, the embodiments of this application and the features thereof can be combined with each other.
[0024] A convenient-to-clean pneumatic grouting pump for mining includes a grouting pump 2 mounted on a base 1. A cleaning cover 3 is mounted on the base 1, positioned opposite the grouting pump 2. The opening of the cleaning cover 3 is opposite to the opening of the pump casing of the grouting pump 2. Two guide tubes 31 are symmetrically fixed on one inner wall of the cover 3. A drive shaft 32 located at its axis is installed inside the cover 3. A gear 4 and a cleaning assembly are mounted on the drive shaft 32. The cleaning assembly consists of a scraper 5 and a cleaning brush 6, arranged sequentially away from the inner wall. The scraper 5 has axially arranged grooves and teeth. The wheel 4 meshes and drives the cleaning brush 6. A push bucket 8 is provided at one end away from the scraper 5. The push bucket 8 is hollow inside and a telescopic rod 81 is installed. The telescopic rod 81 is fixedly connected to the connecting rod 9 at one end away from the push bucket 8. A receiving groove is provided at the other end of the base 1 opposite to the cover 3. A ball screw 10 is installed in the receiving groove. The ball screw 10 is threadedly connected to the slider 11. A bracket 12 is fixedly provided at the upper end of the slider 11. The grouting pump 2 is placed on the bracket 12. A guide rod 111 is fixedly provided on the side wall of the slider 11 at the position corresponding to the guide tube 31.
[0025] In other embodiments, the scraper 5 can be replaced with a soft scraper, and the cleaning brush 6 can be replaced with an ultrasonic cleaning device that uses high-frequency vibration to remove stubborn residues.
[0026] Furthermore, a first magnetic block 13 and a second magnetic block 14 are arranged vertically inside the cover 3. The first magnetic block 13 and the second magnetic block 14 are magnetically attracted. The first slider 11 is slidably connected to the slide 33 opened downward on the top wall of the cover 3. The first magnetic block 13 has a through groove at the end opposite to the slide 33. The second magnetic block 14 is fixedly connected to the rack 15 at the end opposite to the first magnetic block 13. The rack 15 is located above the gear 4.
[0027] Furthermore, a flat key 41 is provided at the center of gear 4, and a keyway is provided on the transmission shaft 32 corresponding to the position of the flat key 41. A spring is provided in the keyway, with one end of the spring fixed to the keyway and the other end fixed to the flat key 41.
[0028] In other embodiments, the flat key 41 can be replaced with an adjustable clutch structure, with a friction plate provided between the drive shaft 32 and the gear 4. The friction plate is fitted on the drive shaft 32 and contacts the inner ring of the gear 4. A spring adjusting screw is added to the clutch, and the contact degree of the friction plate is adjusted by changing the spring clamping force. The clamping mechanism is installed at the end of the drive shaft 32, and the clamping force of the friction plate is adjusted by adjusting the screw or the electronic control device. At the same time, the clamping force of the clutch is dynamically changed by adjusting the handle or the electronic control mechanism.
[0029] Furthermore, the telescopic rod 81 is provided with a locking block at the end facing the push barrel 8, and a locking groove is provided inside the push barrel 8 corresponding to the locking block.
[0030] Furthermore, the connecting rod 9 is a right-angle rod, which is fixedly connected to the telescopic rod 81 in the vertical direction, and the connecting rod 9 has an inclined surface set at the slot position in the horizontal direction.
[0031] Furthermore, feed slots are opened on the periphery of the pusher 8 corresponding to the feed direction of the connecting rod 9.
[0032] Furthermore, a contact rod 16 is fixedly connected to the connecting rod 9 at the position between the scraper 5 and the cleaning brush 6, and the contact rod 16 contacts the flat key 41 at the other end.
[0033] Working principle:
[0034] The grouting pump 2 is fixedly placed on the bracket 12, which is connected to the ball screw 10 via a slider 11. The slider 11 moves along the guide rod 111, and the ball screw 10 is driven by a motor to ensure that the grouting pump 2 can move smoothly to the designated position within the cleaning area. When the grouting pump 2 reaches the cleaning position, the drive shaft 32 starts to rotate, driving the gear 4 to operate. The gear 4 drives the scraper 5 to rotate along the inner wall of the grouting pump 2 through the tooth groove to initially scrape off the attached grout. Subsequently, the cleaning brush 6 further removes the residue to ensure that the inner wall is clean and smooth. When the telescopic rod 81 contacts the inner wall of the grouting pump 2, the telescopic rod 81 moves along the inner wall of the grouting pump 2. The feed groove of the push bucket 8 is displaced, which in turn causes the connecting rod 9 and the contact rod 16 to move. The contact rod 16 adjusts the power transmission state through the flat key 41. The contact rod 16 pushes the flat key 41 to move along the keyway, cutting off the power transmission between the gear 4 and the drive shaft 32. At the same time, the connecting rod 9 is displaced along the through groove, causing the first magnetic block 13 and the second magnetic block 14 to separate. The second magnetic block 14 moves vertically upward along the slide 33, and the first magnetic block 13 drives the rack 15 to move downward. The first magnetic block 13 and the rack 15 are driven by the gear 4 to limit and start / stop the scraper 5, ensuring the accuracy of the scraper 5's movement. When the telescopic rod 81 disengages from the inner wall of the grouting pump 2, the drive shaft 32 drives the cleaning brush 6 to continue rotating. At the same time, the motor drives the ball screw 10 to reverse, and the cleaning brush 6 cleans the residue cleaned by the scraper 5.
[0035] For any parts not mentioned in this application, existing technologies may be used or referenced.
[0036] The various embodiments in this specification are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.
[0037] The above description is merely an embodiment of this application and is not intended to limit the scope of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.
Claims
1. A mine pneumatic grouting pump with convenient cleaning, comprising a grouting pump (2) installed on a base (1), characterized in that: The base (1) is provided with a cover (3) opposite to the position of the grouting pump (2), the opening of the cover (3) is opposite to the pump shell opening of the grouting pump (2), two guide pipes (31) are fixed symmetrically on the inner wall of one side of the cover (3), a transmission shaft (32) is arranged in the center of the cover (3), the transmission shaft (32) is sleeved with a gear (4) and a cleaning assembly, the cleaning assembly is sequentially provided with a scraper (5) and a cleaning brush (6) away from the inner wall of the cover (3), the scraper (5) is axially provided with a gear slot engaged with the gear (4), the cleaning brush (6) is provided with a push barrel (8) away from one end of the scraper (5), the push barrel (8) is internally hollowed to be provided with an extension rod (81), one end of the extension rod (81) away from the push barrel (8) is fixedly connected with a connecting rod (9), the base (1) is provided with a containing groove opposite to the other end of the cover (3), the containing groove is internally provided with a ball screw (10), the ball screw (10) is threadedly connected with a sliding block (11), the sliding block (11) is fixedly provided with a bracket (12) on the upper end, the grouting pump (2) is placed on the bracket (12), the sliding block (11) is fixedly provided with a guide rod (111) on the side wall corresponding to the position of the guide pipe (31).
2. A grout pump according to claim 1, characterised in that: The first magnetic block (13) and the second magnetic block (14) are arranged in the cover (3) in an up-down mode, the first magnetic block (13) is magnetically attracted to the second magnetic block (14), the sliding block (11) is slidably connected with the top wall of the cover (3) through a slide (33) opened downward, and a through groove is formed in one end of the first magnetic block (13) away from the slide (33), one end of the second magnetic block (14) away from the first magnetic block (13) is fixedly connected with a rack (15), and the rack (15) is arranged above the gear (4).
3. The grout pump of claim 1, wherein: The gear (4) is provided with a flat key (41) at the center, the transmission shaft (32) is provided with a key groove corresponding to the position of the flat key (41), and a spring is arranged in the key groove, one end of the spring is fixed to the key groove, and the other end is fixed to the flat key (41).
4. The grout pump of claim 1, wherein: One end of the extension rod (81) is provided with a clamping block, and the push barrel (8) is provided with a clamping groove corresponding to the clamping block.
5. The grout pump of claim 2, wherein: The connecting rod (9) is a right-angle rod, the connecting rod (9) is fixedly connected with the extension rod (81) in the vertical direction, and an inclined surface is arranged on the connecting rod (9) in the horizontal direction corresponding to the position of the through groove.
6. The grout pump of claim 1, wherein: A feeding groove is formed in the circumferential surface of the push barrel (8) corresponding to the feeding direction of the connecting rod (9).
7. The grout pump of claim 3, wherein: The connecting rod (9) is fixedly connected with a contact rod (16) at the intermediate position between the scraper (5) and the cleaning brush (6), one end of the contact rod (16) is in contact with the flat key (41) toward the gear (4).