Soup preparation launder mechanism of all-electric isothermal smelting holding furnace

By designing a molten aluminum smelting furnace with a molten aluminum dispensing trough mechanism, the problems of large equipment space occupation, limited movement of transfer bags, aluminum splashing and leakage, and high labor costs in aluminum molten aluminum addition operations have been solved, achieving convenient and efficient aluminum addition operations and safe production.

CN224065899UActive Publication Date: 2026-03-31ALUMINUM INTELLIGENT EQUIP (HUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing all-electric isothermal melting and holding furnaces have problems such as large equipment space occupation, limited tipping and movement of transfer ladles, high operation difficulty, easy splashing and leakage of molten aluminum, and high labor costs during aluminum molten addition operations.

Method used

A fully electric isothermal melting and holding furnace molten aluminum dispensing trough mechanism was designed, including a circulating zone furnace cover, a dispensing trough, a dispensing trough insulation cover, a dispensing trough anti-splash plate, and a high-temperature resistant drive cylinder. Through the cooperation of these structures, convenient positioning of the transfer bag and efficient filling of aluminum liquid are achieved, and splashing is prevented by the anti-splash plate. Single-person operation reduces labor costs.

Benefits of technology

It solves the problems of convenience and safety in adding molten aluminum, reduces operational difficulty and labor costs, and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a soup preparation launder mechanism of an all-electric isothermal smelting holding furnace. The soup preparation launder mechanism comprises a circulation area furnace cover, the soup preparation launder is arranged at the top of the circulating furnace cover; the soup preparation launder heat preservation cover is rotationally connected to the top of the soup preparation launder. According to the soup preparation launder mechanism of the all-electric isothermal smelting holding furnace, the structures of the soup preparation launder heat preservation cover, the soup preparation launder anti-sputtering plate, the soup preparation launder heat preservation cover high-temperature-resistant driving air cylinder, the circulation area furnace cover, the soup preparation launder and the like are matched with one another; the transfer ladle can be smoothly in place in the aluminum adding area of the soup preparation launder, and the heat preservation cover of the soup preparation launder can be easily opened and closed by controlling the high-temperature-resistant driving air cylinder of the heat preservation cover of the soup preparation launder through the button, so that the problem that the transfer ladle is limited to tip over and move due to more peripheral equipment and narrow space when aluminum is added at a slagging-off opening is solved, and the aluminum adding operation is more convenient, rapid and efficient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a melting furnace technical field especially relates to a full -electric isothermal smelting heat preservation furnace soup flow groove mechanism of a kind of. BACKGROUND

[0002] Full -electric isothermal smelting heat preservation furnace is a kind of industrial equipment for constant temperature smelting process, main function is to keep melting metal, alloy or other substance at high temperature, prevent its temperature from reducing in melting process, to ensure the good fluidity, uniformity and stability of material.

[0003] In the actual operation of the present full -electric isothermal smelting heat preservation furnace, the first adding liquid aluminum used mode has many drawbacks, the existing aluminum liquid operation is transferred in the transfer package, then the aluminum liquid is poured into the slagging mouth, but this process faces a series of problems, on the one hand, the slagging mouth periphery of the aluminum liquid adds a large number of supporting equipment, these equipment occupies a large amount of space, seriously limits the transfer package tipping and moving;When operating, the transfer package often cannot be adjusted to the ideal tipping angle and position due to the obstruction of surrounding equipment, so that the process of adding aluminum liquid is hindered;On the other hand, the operation space when adding aluminum liquid is very limited, which greatly hinders the normal action of the transfer package;The operator needs to accurately control the tipping angle and position of the transfer package according to the real-time aluminum liquid level in the furnace, but due to the narrow space, the operation difficulty is extremely high, and it is difficult to realize accurate control, thereby affecting the efficiency and accuracy of adding aluminum liquid;In addition, the size of the slagging mouth is relatively small, when the transfer package pours aluminum liquid into the slagging mouth, the aluminum outlet of the transfer package is easy to deviate, once the aluminum outlet deviates, aluminum liquid splashing or leakage will occur, which not only causes waste of aluminum liquid, but also seriously threatens the personal safety of the operator, and pollutes the working environment;Moreover, due to the difficulties in adding aluminum, two people need to work together, one responsible for adding aluminum liquid, and the other assists in observation and command, which undoubtedly increases the labor cost and reduces the production efficiency.

[0004] Therefore, it is necessary to provide a full -electric isothermal smelting heat preservation furnace soup flow groove mechanism to solve the above technical problems. INVENTION CONTENTS

[0005] The utility model provides a full -electric isothermal smelting heat preservation furnace soup flow groove mechanism, solve the existing full -electric isothermal smelting heat preservation furnace when adding aluminum liquid, because the slagging mouth periphery equipment is many, space is narrow and lead to transfer package tipping and moving limit, operation difficulty is big, aluminum liquid is easy to splash and leak and the problem of high labor cost, low production efficiency.

[0006] To solve the above technical problems, the utility model provides a full -electric isothermal smelting heat preservation furnace soup flow groove mechanism, comprising:

[0007] Circulation area furnace cover;

[0008] Soup flow groove is arranged at the top of the circulating furnace cover;

[0009] Soup flow groove heat preservation cover is rotatably connected to the top of the soup flow groove;

[0010] Soup flow groove heat preservation cover high-temperature-resistant driving air cylinder is arranged at the side of the soup flow groove;

[0011] Soup flow groove splash-proof plates are arranged at the two sides of the soup flow groove respectively.

[0012] Preferably, two soup flow groove splash-proof plates are further arranged at the two sides of the soup flow groove heat preservation cover.

[0013] Preferably, one end of the soup flow groove heat preservation cover high-temperature-resistant driving air cylinder is rotatably connected to the soup flow groove heat preservation cover, and the other end of the soup flow groove heat preservation cover high-temperature-resistant driving air cylinder is rotatably connected to the side of the soup flow groove.

[0014] Preferably, an installation frame is fixedly installed inside the top of the soup flow groove heat preservation cover, and a high-temperature-resistant transparent plate is fixedly installed inside the installation frame.

[0015] Preferably, a sliding groove is formed at the two sides of the top of the installation frame, a limiting strip is slidably connected to the inner side of the sliding groove, and a protective plate is fixedly installed at the top of the limiting strip.

[0016] Preferably, a moving plate is slidably connected to the inside of one end of the protective plate.

[0017] Preferably, a limiting plate is fixedly installed at the bottom of the moving plate.

[0018] Compared with the related art, the soup flow groove mechanism of the full-electric isothermal smelting heat preservation furnace provided by the utility model has the following beneficial effects:

[0019] The soup flow groove mechanism of the full-electric isothermal smelting heat preservation furnace provided by the utility model comprises a soup flow groove heat preservation cover, soup flow groove splash-proof plates, a soup flow groove heat preservation cover high-temperature-resistant driving air cylinder, a circulating zone furnace cover and a soup flow groove, which are cooperated with each other. When in use, the transfer package can be smoothly positioned in the soup flow groove aluminum adding area. The soup flow groove heat preservation cover high-temperature-resistant driving air cylinder can be controlled by a button, so that the soup flow groove heat preservation cover can be easily opened and closed. This avoids the problem that the transfer package is tilted and the movement is limited due to many surrounding devices and narrow space when adding aluminum at the slagging port, and makes the aluminum adding operation more convenient and efficient.

[0020] The splash-proof plates of the soup preparation flow channel are arranged on both sides of the soup preparation flow channel and the soup preparation flow channel heat preservation cover, which can effectively prevent the aluminum liquid from splashing, reduces the threat to the personal safety of the operator caused by the splashing or leakage of the aluminum liquid, reduces the pollution to the working environment, and ensures the safety in production.

[0021] The operator does not need to control the tilting angle and position of the transfer bag in a narrow space, but only needs to control the button at a suitable position to complete the aluminum adding operation, thereby reducing the operation difficulty and improving the aluminum adding efficiency.

[0022] Two people are needed to cooperate to complete the aluminum adding operation, and now, with the aid of the soup preparation flow channel mechanism, one person can complete the aluminum adding operation, thereby reducing the labor input, reducing the labor cost, and improving the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 FIG. 1 is a structural schematic view of a first embodiment of a soup preparation flow channel mechanism of an all-electric isothermal smelting heat preservation furnace provided by the utility model;

[0024] Figure 2 FIG. 2 is a side structural schematic view of the first embodiment of the soup preparation flow channel mechanism of the all-electric isothermal smelting heat preservation furnace provided by the utility model; Figure 1 FIG. 3 is a top structural schematic view of the first embodiment of the soup preparation flow channel mechanism of the all-electric isothermal smelting heat preservation furnace provided by the utility model;

[0025] Figure 3 FIG. 4 is an A part enlarged schematic view of the first embodiment of the soup preparation flow channel mechanism of the all-electric isothermal smelting heat preservation furnace provided by the utility model; Figure 1 FIG. 5 is a B part enlarged schematic view of the first embodiment of the soup preparation flow channel mechanism of the all-electric isothermal smelting heat preservation furnace provided by the utility model.

[0026] Figure 4 FIG. 6 is a structural schematic view of a second embodiment of a soup preparation flow channel mechanism of an all-electric isothermal smelting heat preservation furnace provided by the utility model;

[0027] Figure 5 FIG. 7 is a side structural schematic view of the second embodiment of the soup preparation flow channel mechanism of the all-electric isothermal smelting heat preservation furnace provided by the utility model; Figure 4 FIG. 8 is a top structural schematic view of the second embodiment of the soup preparation flow channel mechanism of the all-electric isothermal smelting heat preservation furnace provided by the utility model;

[0028] Figure 6 FIG. 9 is an A part enlarged schematic view of the second embodiment of the soup preparation flow channel mechanism of the all-electric isothermal smelting heat preservation furnace provided by the utility model; Figure 4 FIG. 10 is a B part enlarged schematic view of the second embodiment of the soup preparation flow channel mechanism of the all-electric isothermal smelting heat preservation furnace provided by the utility model.

[0029] In the drawing, 1 is a soup preparation flow channel heat preservation cover, 2 is a soup preparation flow channel splash-proof plate, 3 is a soup preparation flow channel heat preservation cover high-temperature-resistant driving air cylinder, 4 is a circulating zone furnace cover, 5 is a soup preparation flow channel, 6 is a mounting frame, 61 is a high-temperature-resistant transparent plate, 62 is a sliding groove, 63 is a protective plate, 64 is a limiting strip, 65 is a moving plate, and 66 is a limiting plate. DETAILED DESCRIPTION

[0030] The utility model will be further described below in combination with the drawings and embodiments.

[0031] First embodiment

[0032] Please refer to Figure 1 , Figure 2 , Figure 3 , among which,Figure 1 A first embodiment structure schematic view of a full electric type isothermal smelting holding furnace soup flow groove mechanism is provided in the utility model, Figure 2 Figure 1 The side structure schematic view is shown. Figure 3 Figure 1 The top view structure schematic view is shown.A full electric type isothermal smelting holding furnace soup flow groove mechanism, comprising: circulating area furnace cover 4,

[0033] Soup flow groove 5, soup flow groove 5 is arranged at the top of circulating furnace cover 4,

[0034] Soup flow groove heat preservation cover 1, soup flow groove heat preservation cover 1 is rotatably connected to the top of soup flow groove 5,

[0035] Soup flow groove heat preservation cover high-temperature-resistant drive cylinder 3, soup flow groove heat preservation cover high-temperature-resistant drive cylinder 3 is arranged at the side of soup flow groove 5,

[0036] Soup flow groove splash-proof plate 2, soup flow groove splash-proof plate 2 is arranged at the two sides of soup flow groove 5 respectively.

[0037] Two soup flow groove splash-proof plates 2 are further arranged at the two sides of soup flow groove heat preservation cover 1.

[0038] One end of soup flow groove heat preservation cover high-temperature-resistant drive cylinder 3 is rotatably connected with soup flow groove heat preservation cover 1, and the other end of soup flow groove heat preservation cover high-temperature-resistant drive cylinder 3 is rotatably connected with the side of soup flow groove 5.

[0039] The working principle of the full electric type isothermal smelting holding furnace soup flow groove mechanism provided by the utility model is as follows:

[0040] After the smelting holding furnace roasting is completed, the transfer ladle is positioned in the equipment soup flow groove aluminum adding area, the operator controls the soup flow groove heat preservation cover high-temperature-resistant drive cylinder 3 to act through a button, one end of the soup flow groove heat preservation cover high-temperature-resistant drive cylinder 3 is rotatably connected with the soup flow groove heat preservation cover 1, and the other end is rotatably connected with the side of the soup flow groove 5, the cylinder drives the soup flow groove heat preservation cover 1 to rotate and open around the rotating connection point of the soup flow groove heat preservation cover 1 and the soup flow groove 5, at this time, the transfer ladle adds aluminum liquid into the smelting holding furnace through the soup flow groove 5, the inner cavity of the soup flow groove 5 is designed as a slope, so that the aluminum liquid flows conveniently, when the liquid level position in the smelting holding furnace reaches a set value, the soup flow groove heat preservation cover high-temperature-resistant drive cylinder 3 is controlled again through the button, so that the soup flow groove heat preservation cover 1 is rotated and closed, and then the transfer ladle leaves the soup flow groove aluminum adding area, and in the whole process, the soup flow groove splash-proof plates 2 are arranged at the two sides of the soup flow groove 5 and the soup flow groove heat preservation cover 1 respectively, so that the aluminum liquid splashing can be effectively blocked.

[0041] ​Compared with the related art, the soup feeding flow channel mechanism of the full-electric isothermal smelting holding furnace has the following beneficial effects:

[0042] The soup feeding flow channel heat preservation cover 1, the soup feeding flow channel splash-proof plate 2, the soup feeding flow channel heat preservation cover high-temperature-resistant driving cylinder 3, the circulating zone furnace cover 4 and the soup feeding flow channel 5 are matched with each other, and when in use, the transfer package can be smoothly positioned in the aluminum adding area of the soup feeding flow channel 5, and the soup feeding flow channel heat preservation cover 1 can be easily opened and closed by controlling the soup feeding flow channel heat preservation cover high-temperature-resistant driving cylinder 3 through a button, thereby avoiding the problem that the transfer package is tilted and the movement is limited due to many surrounding devices and narrow space when aluminum is added at the slagging opening, and making the aluminum adding operation more convenient and efficient.

[0043] The soup feeding flow channel splash-proof plate 2 is arranged on both sides of the soup feeding flow channel 5 and the soup feeding flow channel heat preservation cover 1, can effectively block the splashing of the aluminum liquid, reduces the threat to the personal safety of the operator due to the splashing or leakage of the aluminum liquid, simultaneously reduces the pollution to the working environment, and guarantees the safety production.

[0044] The operator does not need to difficultly control the tilting angle and position of the transfer package in the narrow space, and can complete the aluminum adding operation only by controlling the button at a suitable position, thereby reducing the operation difficulty and improving the aluminum adding efficiency.

[0045] Two persons need to cooperate in the past, now one person can complete the aluminum adding operation by means of the soup feeding flow channel mechanism, thereby reducing the labor input, reducing the labor cost, and improving the production efficiency.

[0046] Second embodiment

[0047] Please refer to Figure 4 , Figure 5 and Figure 6 , based on the soup feeding flow channel mechanism of the full-electric isothermal smelting holding furnace provided in the first embodiment of the application, another soup feeding flow channel mechanism of the full-electric isothermal smelting holding furnace is provided in the second embodiment of the application. The second embodiment is only a preferred mode of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.

[0048] Specifically, the difference between the soup feeding flow channel mechanism of the full-electric isothermal smelting holding furnace provided in the second embodiment of the application lies in that the soup feeding flow channel mechanism of the full-electric isothermal smelting holding furnace, an installation frame 6 is fixedly installed in the inside of the top of the soup feeding flow channel heat preservation cover 1, and a high-temperature-resistant transparent plate 61 is fixedly installed in the inside of the installation frame 6.

[0049] Sliding grooves 62 are formed in the two sides of the top of the installation frame 6, limit strips 64 are slidably connected to the inner side surfaces of the sliding grooves 62, and protective plates 63 are fixedly installed on the top of the limit strips 64.

[0050] The mobile plate 65 is slidably connected to the inside of one end of the protection plate 63.

[0051] The bottom of the mobile plate 65 is fixedly installed with a limiting plate 66.

[0052] When the other end of the protection plate 63 is set as a blocking type, the inside of the protection plate 63 is completely shielded on the top of the high-temperature-resistant transparent plate 61, and one end of the inside of the protection plate 65 abuts against one end of the installation frame 6, thereby limiting the protection plate 63.

[0053] When the protection plate 63 moves, the limiting strip 64 slides on the inside of the sliding groove 62.

[0054] The working principle of the soup flow channel mechanism of the full-electric isothermal smelting heat preservation furnace provided by the utility model is as follows:

[0055] When the aluminum liquid in the soup flow channel 5 is observed, the user can first lift the mobile plate 65 upwards, and the mobile plate 65 slides in the inside of the protection plate 63 until the bottom of the mobile plate 65 drives the limiting plate 66 to move from the side of the installation frame 6 to the top, at this time, the user can move the protection plate 63, thereby exposing the high-temperature-resistant transparent plate 61, since the high-temperature-resistant transparent plate 61 has the high-temperature-resistant characteristic and is installed in the installation frame 6 on the top of the soup flow channel heat preservation cover 1, the user can observe the inside of the soup flow channel 5 through the high-temperature-resistant transparent plate 61, and after observation, the protection plate 63 is moved to the high-temperature-resistant transparent plate 61 again, and the mobile plate 65 is slid downwards, so that the limiting plate 66 returns to the side of the installation frame 6, and the protection plate 63 is limited again, thereby preventing accidental sliding and ensuring normal operation of the equipment.

[0056] Compared with the related art, the soup flow channel mechanism of the full-electric isothermal smelting heat preservation furnace has the following beneficial effects:

[0057] Through the installation of the installation frame 6 and the high-temperature-resistant transparent plate 61, the user can observe the inside of the soup flow channel 5 without opening the soup flow channel heat preservation cover 1, which reduces heat loss caused by opening of the heat preservation cover, helps to maintain the temperature stability of the aluminum liquid in the soup flow channel, and reduces energy consumption, and on the other hand, avoids frequent opening of the heat preservation cover to make foreign matters enter the soup flow channel, ensures the purity of the aluminum liquid, and further improves product quality.

[0058] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.

Claims

1. A soup dispensing launder mechanism for an all-electric isothermal smelting holding furnace, characterized by, Include: Circulating zone furnace cover; Soup flow channel, the soup flow channel is arranged on the top of the circulating zone furnace cover; Soup flow channel heat preservation cover, the soup flow channel heat preservation cover is rotatably connected to the top of the soup flow channel; Soup flow channel heat preservation cover high temperature resistant driving air cylinder, the soup flow channel heat preservation cover high temperature resistant driving air cylinder is arranged on the side of the soup flow channel; Soup flow channel splash-proof plate, the soup flow channel splash-proof plate is arranged on the both sides of the soup flow channel respectively.

2. The soup flow channel mechanism of the all-electric isothermal smelting holding furnace according to claim 1, characterized in that, Two soup flow channel splash-proof plates are also arranged on the both sides of the soup flow channel heat preservation cover.

3. The soup flow channel mechanism of the all-electric isothermal smelting holding furnace according to claim 1, characterized in that, One end of the soup flow channel heat preservation cover high temperature resistant driving air cylinder is rotatably connected with the soup flow channel heat preservation cover, and the other end of the soup flow channel heat preservation cover high temperature resistant driving air cylinder is rotatably connected with the side of the soup flow channel.

4. The soup flow channel mechanism of the all-electric isothermal smelting holding furnace according to claim 1, characterized in that, The inside of the top of the soup flow channel heat preservation cover is fixedly provided with a mounting frame, and the inside of the mounting frame is fixedly provided with a high-temperature-resistant transparent plate.

5. A soup dispensing flow channel mechanism for an all-electric isothermal smelting holding furnace according to claim 4, characterized in that, The both sides of the top of the mounting frame are provided with a sliding groove, the inner side of the sliding groove is slidably connected with a limiting strip, and the top of the limiting strip is fixedly provided with a protective plate.

6. A full electric isothermal smelting holding furnace soup flow channel mechanism according to claim 5, characterized in that, The inside of one end of the protective plate is slidably connected with a moving plate.

7. A soup dispensing flow channel mechanism for an all-electric isothermal smelting holding furnace according to claim 6, characterized in that, The bottom of the moving plate is fixedly provided with a limiting plate.