Efficient low-resistance modular silencer

By using a modular muffler design and positioning components, the problem of welding angle of the limiting plate was solved, achieving uniformity in muffler production and flexibility in on-site adjustment, thereby improving production efficiency and noise reduction effect.

CN224067416UActive Publication Date: 2026-03-31YANGZHOU XINYANG VENTILATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In the production and on-site installation of existing silencers, the limiting plate needs to be welded at different angles, resulting in low production efficiency and an inability to fully meet construction requirements.

Method used

The muffler adopts a modular design, and through position adjustment components and positioning components, including support rods, rotating shafts, support plates, support blocks, support bars, bolts, etc., the limiting plate can be flexibly adjusted and fixed to adapt to different noise reduction needs.

Benefits of technology

This standardizes muffler production and allows for more flexible on-site adjustments, improving production efficiency and meeting diverse muffler needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient low-resistance modular silencer, which comprises a silencer, the silencer comprises an outer frame, limiting plates and a silencing insertion sheet, the limiting plates are movably connected in the outer frame, and two ends of the silencing insertion sheet are inserted between the two limiting plates; the position adjusting assembly comprises a supporting rod, a supporting plate, a movable hole, a supporting block and a supporting strip, the supporting rod is fixed to one end of the inner side of the outer frame, one end of the limiting plate is connected to the supporting rod in a sleeving mode, the supporting plate is fixed to the outer side of one end of the outer frame, the movable hole is formed in the middle of the supporting plate, and the supporting block is fixed to the side edge of the supporting plate through a bolt. The supporting strips are fixed to the sides of the supporting blocks. The problems that in the production process, due to the fact that the silencing inserting pieces are usually fixed in an inserting mode, limiting plates used for being connected with the silencing inserting pieces in an inserting mode need to be welded at different angles in the outer frame, the production diversity is increased, the production efficiency is reduced, and meanwhile the actual requirements of site construction cannot be completely met are solved.
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Description

Technical Field

[0001] This utility model relates to the field of silencer technology, specifically a high-efficiency, low-resistance modular silencer. Background Technology

[0002] A silencer is an advanced noise control device. A modular silencer, on the other hand, has a modular internal sound-absorbing structure that allows for mass production and flexible combination and installation according to specific application requirements. Through its special internal structure and sound-absorbing materials, it can effectively reduce the noise generated when airflow or sound passes through, exhibiting high sound-absorbing performance. While achieving efficient noise reduction, it also ensures minimal pressure loss.

[0003] When in use, silencers are installed at both the air inlet and outlet. The inlet silencer inserts need to be installed vertically to ensure ventilation, while the outlet silencer inserts need to be installed at an angle to ensure effective noise reduction. Existing silencer inserts typically use an insert-type fixing method. Therefore, during production, the limiting plates inside the outer frame used for inserting the silencer inserts need to be welded at different angles, increasing production variability, reducing production efficiency, and failing to fully meet the actual needs of on-site construction. Therefore, a high-efficiency, low-resistance modular silencer is needed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a high-efficiency, low-resistance modular muffler to solve the problems mentioned in the background section. To solve these technical problems, this invention is achieved through the following technical solution:

[0005] This utility model is a high-efficiency, low-resistance modular silencer, comprising:

[0006] A muffler, comprising an outer frame, a limiting plate, and a silencing insert, wherein the limiting plate is movably connected within the outer frame, and the two ends of the silencing insert are inserted between the two limiting plates;

[0007] The position adjustment assembly includes a support rod, a support plate, a movable hole, a support block, and a support strip. The support rod is fixed to one end of the inner side of the outer frame, and one end of the limiting plate is sleeved on the support rod. The support plate is fixed to one end of the outer frame on the outer side. The movable hole is opened in the middle of the support plate. The support block is fixed to the side of the support plate by bolts, and the support strip is fixed to the side of the support block.

[0008] Furthermore, the position adjustment assembly also includes a rotating shaft and a waist hole. The rotating shaft is rotatably connected to the inner side wall of the outer frame, and one end of the limiting plate is fixed to the side of the rotating shaft. The waist hole is opened at the end of the limiting plate away from the rotating shaft, and the support rod is inserted into the waist hole.

[0009] Furthermore, the position adjustment component also includes a first through hole, which is located in the middle of the support block, and the support block is fixed to the support plate by bolts passing through the first through hole and the movable hole.

[0010] Furthermore, the muffler also includes a connecting plate, which is fixed to the other end of the outer frame away from the support rod.

[0011] Furthermore, the sound-absorbing insert has a modular structure, the plate is a perforated metal plate, and a fiberglass plate is fixed inside.

[0012] Furthermore, it also includes a positioning component, which includes a screw, a pressure plate, a second through hole, and a nut. The lower end of the screw is fixed to the upper end of the support block. The second through hole is opened in the middle of one end of the pressure plate and is sleeved on the screw. The nut is screwed on the screw and is located above the pressure plate.

[0013] Furthermore, the two support bars on the support block are located at the lower ends of the upper and lower limiting plates of the sound-absorbing insert, and the pressure plate presses against the upper end of the upper limiting plate.

[0014] This utility model has the following beneficial effects:

[0015] This utility model, through the setting of a position adjustment component, allows the limiting plate to rotate around the pivot to a suitable position according to the on-site sound insulation needs, while the waist hole moves relative to the support rod. The support strip on the support block is placed below the limiting plate, and the bolt passes through the movable hole on the support plate and the first through hole on the support block and is tightened. At this time, the limiting plate is fixed in the current position, and then the silencer inserts are inserted in sequence. This setting can achieve uniformity in the production of the silencer outer frame, and the straight and oblique arrangement can be adjusted on-site, with more flexible angles to adapt to different sound insulation needs. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a first-view schematic diagram of the sound-absorbing insert of this utility model when it is arranged in a straight line;

[0018] Figure 2 This is a schematic diagram of the sound-absorbing inserts of this utility model when they are arranged at an angle;

[0019] Figure 3 This is a second-view schematic diagram of the sound-absorbing insert of this utility model when it is arranged in a straight line;

[0020] Figure 4For the present utility model Figure 1 Enlarged view of point A in the middle;

[0021] Figure 5 For the present utility model Figure 2 Enlarged view at point B in the middle;

[0022] Figure 6 For the present utility model Figure 3 Enlarged view at point C;

[0023] Figure 7 This is a schematic diagram of the support block and pressure plate structure of this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 10. Outer frame; 11. Limiting plate; 12. Noise-absorbing insert; 13. Connecting plate; 20. Rotating shaft; 21. Waist hole; 22. Support rod; 23. Support plate; 24. Movable hole; 25. Support block; 26. Support strip; 27. First through hole; 30. Screw; 31. Pressure plate; 32. Second through hole; 33. Nut. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0028] Please see Figure 1-7 As shown, this utility model is a high-efficiency, low-resistance modular silencer, comprising:

[0029] The muffler includes an outer frame 10, a limiting plate 11, and a silencing insert 12. The limiting plate 11 is movably connected inside the outer frame 10, and the two ends of the silencing insert 12 are inserted between the two limiting plates 11.

[0030] The muffler also includes a connecting plate 13, which is fixed to the other end of the outer frame 10 away from the support rod 22;

[0031] The sound-absorbing insert 12 has a modular structure, with a perforated metal plate as the material and a fiberglass plate fixed inside.

[0032] The outer frame 10 serves a protective and isolation function, while the limiting plate 11 serves a supporting function, supporting the sound-absorbing insert 12. The sound-absorbing insert 12 adopts a modular structure, with the plate material being a micro-perforated metal plate and glass fiber installed inside, which has a high noise reduction and low resistance effect. The connecting plate 13 is used to connect the outer frame 10 to the mechanical equipment.

[0033] The position adjustment assembly includes a support rod 22, a support plate 23, a movable hole 24, a support block 25, and a support strip 26. The support rod 22 is fixed to one end of the inner side of the outer frame 10, and one end of the limiting plate 11 is sleeved on the support rod 22. The support plate 23 is fixed to one end of the outer frame 10. The movable hole 24 is opened in the middle of the support plate 23. The support block 25 is fixed to the side of the support plate 23 by bolts, and the support strip 26 is fixed to the side of the support block 25.

[0034] The position adjustment assembly also includes a rotating shaft 20 and a waist hole 21. The rotating shaft 20 is rotatably connected to the inner wall of the outer frame 10, and one end of the limiting plate 11 is fixed to the side of the rotating shaft 20. The waist hole 21 is opened at the end of the limiting plate 11 away from the rotating shaft 20, and the support rod 22 is inserted into the waist hole 21.

[0035] The position adjustment assembly also includes a first through hole 27, which is opened in the middle of the support block 25, and the support block 25 is fixed to the support plate 23 by bolts passing through the first through hole 27 and the movable hole 24.

[0036] The pivot 20 and the waist hole 21 facilitate the rotation of the limiting plate 11. The support rod 22 provides support and prevents the limiting plate 11 from shifting. The support plate 23 provides support. The movable hole 24 facilitates the insertion of bolts. The support block 25 serves as a connector. The support bar 26 is used to support the limiting plate 11. The first through hole 27 is used to insert bolts.

[0037] Working principle:

[0038] According to the sound insulation requirements on site, the limiting plate 11 is rotated around the pivot 20 to a suitable position, and the waist hole 21 moves relative to the support rod 22. The support strip 26 on the support block 25 is placed below the limiting plate 11. The bolt passes through the movable hole 24 on the support plate 23 and the first through hole 27 on the support block 25 and is tightened. At this time, the limiting plate 11 is fixed in the current position. Then, the sound-absorbing insert 12 is inserted in sequence.

[0039] This step enables the production of the muffler outer frame 10 to be standardized, and allows for on-site adjustment of straight and oblique arrangement, with more flexible angles to adapt to different muffler requirements.

[0040] Please see Figure 7 As shown, this embodiment, based on the above embodiment, further includes:

[0041] The positioning assembly includes a screw 30, a pressure plate 31, a second through hole 32, and a nut 33. The lower end of the screw 30 is fixed to the upper end of the support block 25. The second through hole 32 is opened in the middle of one end of the pressure plate 31 and is sleeved on the screw 30. The nut 33 is screwed on the screw 30 and is located above the pressure plate 31.

[0042] The two support bars 26 on the support block 25 are located at the lower ends of the upper and lower limit plates 11 of the sound-absorbing insert 12, and the pressure plate 31 is pressed against the upper end of the upper limit plate 11.

[0043] The screw 30 and nut 33 serve a fixing function, the pressure plate 31 is used to press the limiting plate 11 at the upper end of the silencer insert 12, and the second through hole 32 serves a connecting function, making it easy to put the pressure plate 31 onto the screw 30.

[0044] Working principle:

[0045] Adjust the position of the limiting plate 11, fix the support block 25, put the second through hole 32 of the pressure plate 31 onto the screw 30, so that one end of the pressure plate 31 presses against the limiting plate 11 above the upper end of the silencer insert 12, and tighten the nut 33.

[0046] This step can prevent the limiting plate 11 above the noise-reducing insert 12 from shaking due to equipment vibration, thereby affecting the stability of the noise-reducing insert 12.

[0047] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high efficiency low resistance modular muffler characterized by, Include: The muffler comprises an outer frame (10), a limiting plate (11) and a sound-absorbing sheet (12), the limiting plate (11) is movably connected in the outer frame (10), and the sound-absorbing sheet (12) is inserted at both ends between the two limiting plates (11); The position adjusting assembly comprises a supporting rod (22), a supporting plate (23), a movable hole (24), a supporting block (25) and a supporting strip (26), one end of the supporting rod (22) is fixed to the inner side of the outer frame (10), one end of the limiting plate (11) is sleeved on the supporting rod (22), the supporting plate (23) is fixed to the outer side of one end of the outer frame (10), the movable hole (24) is formed in the middle of the supporting plate (23), the supporting block (25) is fixed to the side of the supporting plate (23) by bolts, and the supporting strip (26) is fixed to the side of the supporting block (25).

2. The high-efficiency low-resistance modular silencer of claim 1, wherein: The position adjusting assembly further comprises a rotating shaft (20) and a waist hole (21), the rotating shaft (20) is rotatably connected to the inner side wall of the outer frame (10), one end of the limiting plate (11) is fixed to the side of the rotating shaft (20), the waist hole (21) is formed in the end of the limiting plate (11) away from the rotating shaft (20), and the supporting rod (22) is inserted into the waist hole (21).

3. The high-efficiency low-resistance modular silencer of claim 1, wherein: The position adjusting assembly further comprises a first through hole (27), the first through hole (27) is formed in the middle of the supporting block (25), and the supporting block (25) is fixed to the supporting plate (23) by bolts passing through the first through hole (27) and the movable hole (24).

4. The high-efficiency low-resistance modular silencer of claim 1, wherein: The muffler further comprises a connecting plate (13), the connecting plate (13) is fixed to the other end of the outer frame (10) away from the supporting rod (22).

5. The high-efficiency low-resistance modular silencer of claim 1, wherein: The sound-absorbing sheet (12) is of a modular structure, the plate is a perforated metal plate, and a glass fiber plate is fixed inside.

6. The high-efficiency low-resistance modular silencer of claim 1, wherein: Further comprising a positioning assembly, the positioning assembly comprises a screw rod (30), a pressing plate (31), a second through hole (32) and a nut (33), the lower end of the screw rod (30) is fixed to the upper end of the supporting block (25), the second through hole (32) is formed in the middle of one end of the pressing plate (31), the second through hole (32) is sleeved on the screw rod (30), the nut (33) is screwed on the screw rod (30) and located above the pressing plate (31).

7. The high-efficiency low-resistance modular silencer of claim 6, wherein: The two supporting strips (26) on the supporting block (25) are respectively located at the lower end of the upper and lower limiting plates (11) of the sound-absorbing sheet (12), and the pressing plate (31) is pressed against the upper end of the upper limiting plate (11).