Positioning device for insulator disassembly

Abstract

The utility model discloses a locating device for insulator dismantling, relates to insulator processing technical field, including collection shell, lift seat no. 1 and instrument support plate, the lift seat no. 1 is provided on one side of collection shell, the instrument support plate is provided right above lift seat no. The machining mechanism is used for cutting a bayonet of the composite insulator so as to complete separation and recovery of ceramic and a metal piece, a positioning mechanism is arranged on the outer side of the collecting shell, and the positioning mechanism is used for adjusting the range of the positioning mechanism according to the size of the insulator. And therefore, the positioning of insulators with different sizes and the taking of metal pieces can be met. The cutting machine is driven by the electric cylinder to move transversely, the cutting range of the cutting machine is dynamically adjusted and controlled according to the size of the insulator, automatic disassembling of the machine is achieved, and compared with manual disassembling, the automatic disassembling device is convenient and simple to use and high in disassembling efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of insulator processing, and specifically to a positioning device for insulator disassembly. Background Technology

[0002] Insulators are widely used in power systems and play a very critical role in insulation. They are one of the important guarantees for the safe operation of power lines. With the continuous construction and maintenance of power grids, the number of newly added insulators is increasing year by year, while insulators that have exceeded a certain number of years of operation need to be decommissioned and recycled. This is because the hardware and ceramic parts of the insulator are tightly integrated.

[0003] An existing Chinese patent (publication number CN114082469B) relates to a ceramic insulator recycling and reuse processing device. This patent uses the magnetic force of an electromagnet to attract and fix the insulator fittings. Currently, the fittings of traditional insulators may have magnetism under certain conditions, but this is not a universal property. Moreover, they are disassembled by impact. During the impact process, the insulator is easily detached from the magnetic fixation, and the impact will cause deformation of the fittings, affecting the recycling of the fittings. However, the core rod and the umbrella sleeve are very tightly combined, making manual disassembly difficult and inefficient. Summary of the Invention

[0004] The purpose of this invention is to provide a positioning device for insulator disassembly, so as to solve the above-mentioned defects caused by the prior art.

[0005] A positioning device for insulator dismantling includes a collection housing, a lifting seat, and an instrument tray. The lifting seat is located on one side of the collection housing, and the instrument tray is located directly above the lifting seat. A processing mechanism is located on the outer side of the instrument tray. The processing mechanism cuts the jaws of the composite insulator to separate and recycle the ceramic and metal parts. A positioning mechanism is located on the outer side of the collection housing. The positioning mechanism adjusts its range according to the size of the insulator to meet the positioning requirements of insulators of different sizes and the retrieval of metal parts.

[0006] Preferably, the processing mechanism includes a guide groove, an instrument tray, an equipment base, an electric cylinder, a side guide wheel seat, and a cutting machine. The guide groove is formed on one side of the collecting housing. The outer side of the guide groove is connected to one side of the instrument tray. The bottom end of the instrument tray is connected to the equipment base. The bottom end of the equipment base is connected to the cutting machine. One side of the equipment base is connected to the output end of the electric cylinder. One side of the instrument tray is connected to the side guide wheel seat. The instrument tray is positioned directly above the collecting housing.

[0007] Preferably, the instrument tray is connected to the instrument tray via an electric cylinder located on one side.

[0008] Preferably, the positioning mechanism includes a first support seat, a guide rail, a slider, a second support seat, a rubber pad, and fasteners. A collection housing is connected to one side of the first support seat, and a fastener is connected through one side of the collection housing. A guide rail is welded inside the collection housing. The second support seat is symmetrically arranged on one side of the first support seat. A slider is arranged directly above the guide rail. The top of the slider is connected to the second support seat, and a rubber pad is connected to the outer side of the second support seat.

[0009] Preferably, the support seat is connected to one side of the collection housing via a fastener connected to one side.

[0010] Preferably, the second lifting seat is connected to the top of the guide rail via a slider at its bottom.

[0011] Compared with the prior art, the present invention has the following advantages:

[0012] 1. The cutting machine is moved laterally by an electric cylinder. The cutting range of the cutting machine is dynamically adjusted and controlled according to the size of the insulator. The cutting machine is used to disassemble the composite insulator that is close to it, realizing automatic disassembly by machine. Compared with manual disassembly, it is more convenient, simple and efficient, thus solving the technical problems of high difficulty and low efficiency in the existing manual disassembly of composite insulators.

[0013] 2. During use, the symmetrically arranged support seats one and two facilitate the positioning of insulators of different sizes. At the same time, according to production needs, the two sides of the metal parts of the insulator are limited, which also facilitates the increase of the distance between support seats one and two, thereby separating the cut metal parts from support seats one and two. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a side sectional view of the collection shell structure in this utility model.

[0016] Figure 3 This is a partial top view of the collection shell structure in this utility model.

[0017] Figure 4 This is a schematic diagram of the instrument tray structure from below in this utility model.

[0018] in:

[0019] 1. Collection shell; 2. Lifting seat one; 3. Guide groove; 4. Instrument tray; 5. Processing mechanism; 6. Equipment base; 7. Electric cylinder; 8. Side guide wheel seat; 9. Positioning mechanism; 10. Guide rail; 11. Slider; 12. Lifting seat two; 13. Cutting machine; 14. Rubber pad; 15. Fastener. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] like Figures 1 to 4 As shown, a positioning device for insulator dismantling includes a collection housing 1, a lifting seat 2, and an instrument tray 4. The lifting seat 2 is provided on one side of the collection housing 1, and the instrument tray 4 is provided directly above the lifting seat 2. A processing mechanism 5 is provided on the outer side of the instrument tray 4. The processing mechanism 5 cuts the jaws of the composite insulator to separate and recycle the ceramic and metal parts. A positioning mechanism 9 is provided on the outer side of the collection housing 1. The positioning mechanism 9 is adjusted according to the size of the insulator to meet the positioning of insulators of different sizes and the retrieval of metal parts.

[0022] In this embodiment, the processing mechanism 5 includes a guide groove 3, an instrument tray 4, an equipment base 6, an electric cylinder 7, a side guide wheel seat 8, and a cutting machine 13. The guide groove 3 is opened on one side of the collecting housing 1. The outer side of the guide groove 3 is connected to one side of the instrument tray 4. The bottom end of the instrument tray 4 is connected to the equipment base 6. The bottom end of the equipment base 6 is connected to the cutting machine 13. One side of the equipment base 6 is connected to the output end of the electric cylinder 7. One side of the instrument tray 4 is connected to the side guide wheel seat 8. The instrument tray 4 is positioned directly above the collecting housing 1.

[0023] In this embodiment, the instrument tray 4 is connected to the instrument tray 4 via an electric cylinder 7 on one side, and the position of the cutting machine 13 at the bottom of the instrument tray 4 is adjusted by the electric cylinder 7.

[0024] In this embodiment, the positioning mechanism 9 includes a first support seat 2, a guide rail 10, a slider 11, a second support seat 12, a rubber pad 14, and a fastener 15. A collection housing 1 is connected to one side of the first support seat 2, and a fastener 15 is connected through one side of the collection housing 1. The guide rail 10 is welded inside the collection housing 1. The second support seat 12 is symmetrically arranged on one side of the first support seat 2. A slider 11 is arranged directly above the guide rail 10. The top of the slider 11 is connected to the second support seat 12, and a rubber pad 14 is connected to the outside of the second support seat 12.

[0025] In this embodiment, the lifting seat 2 is connected to one side of the collection housing 1 by a fastener 15 connected to one side, and the lifting seat 2 and the collection housing 1 are positioned and disassembled by the fastener 15.

[0026] In this embodiment, the second support 12 is connected to the top of the guide rail 10 via a slider 11 at its bottom. The second support 12, which is arranged in a strip shape, moves on the guide rail 10 to position insulators of different sizes.

[0027] In practical applications, this positioning device for insulator dismantling includes the following tasks:

[0028] Step 1: Before disassembling the insulator, the operator first installs the lifting seat 12 on the outside of the collecting housing 1, and locks the connection between the lifting seat 12 and the collecting housing 1 with fasteners 15. Then, a corresponding number of sliders 11 are set at the bottom of the symmetrically arranged lifting seats 22, so that the sliders 11 are connected to the outside of the guide rail 10 set inside the collecting housing 1. Then, the distance between the lifting seats 22 and the lifting seat 12 is adjusted, and the sliders 11 and the guide rail 10 are connected with screws.

[0029] Step 2: The operator places the rubber pad 14 of the corresponding size inside the support seat 1 2 and the support seat 2 12, and places the metal parts at the front and rear ends of the insulator into the corresponding grooves of the support seat 1 2 and the support seat 2 12. The two sides of the metal parts are positioned by the support seat 1 2 and the support seat 2 12. Then, the cutting machine 13 of the corresponding size is installed at the bottom of the support seat 2 12.

[0030] Step 3: The operator activates the electric cylinder 7, which moves the lifting seat 12 at the bottom of the instrument support plate 4. The cutting machine 13 then contacts the composite insulator. On the annular blade contact surface, the interface between the core rod and the umbrella sleeve is subjected to shear stress by the annular blade. When the pressure exceeds the maximum withstand strength of the interface, the core rod and the umbrella sleeve are cut apart. On the wing-shaped blade contact surface, the umbrella sleeve is subjected to shear stress by the blade edge. When the pressure exceeds the maximum withstand strength of the umbrella sleeve, the umbrella sleeve is cut apart by the wing-shaped blade.

[0031] Step 4: The cut ceramic skirt falls directly into the inside of the collection housing 1. Then, by pushing the instrument tray 4, the instrument tray 4 is displaced through the side guide wheel seat 8 on one side and the guide groove 3 on one side of the collection housing 1, thereby switching the processing position of the cutting machine 13. Then, the cutting machine 13 is turned on to process another set of insulators.

[0032] Therefore, the above-disclosed embodiments are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.

Claims

1. A positioning device for disassembling an insulator, characterized in that: Including collection shell (1), lifting seat (2) and instrument support plate (4), one side of the collection shell (1) is provided with lifting seat (2), the top of the lifting seat (2) is provided with instrument support plate (4), the outside of the instrument support plate (4) is provided with processing mechanism (5), the processing mechanism (5) cuts the bayonet of composite insulator, and then the separation and recovery of ceramic and metal parts are completed, the outside of the collection shell (1) is provided with positioning mechanism (9), the positioning mechanism (9) adjusts the range of the positioning mechanism (9) according to the size of the insulator, so as to meet the positioning and metal part taking of insulators of different sizes.

2. The positioning device for disassembling an insulator according to claim 1, characterized in that: The processing mechanism (5) comprises a guide groove (3), an instrument support plate (4), an equipment seat (6), an electric cylinder (7), a side guide wheel seat (8) and a cutting machine (13), the guide groove (3) is opened in one side of the collection shell (1), the outside of the guide groove (3) is connected with one side of the instrument support plate (4), the bottom end of the instrument support plate (4) is connected with the equipment seat (6), the bottom end of the equipment seat (6) is connected with the cutting machine (13), one side of the equipment seat (6) is connected with the output end of the electric cylinder (7), one side of the instrument support plate (4) is connected with the side guide wheel seat (8), and the instrument support plate (4) is arranged above the collection shell (1).

3. The positioning device for disassembling an insulator according to claim 2, characterized in that: The instrument support plate (4) is connected with the instrument support plate (4) through the electric cylinder (7) arranged on one side.

4. The positioning device for disassembling an insulator according to claim 1, wherein: The positioning mechanism (9) comprises a lifting seat (2), a guide rail (10), a sliding block (11), a lifting seat (12), a rubber pad (14) and a fastener (15), one side of the lifting seat (2) is connected with the collection shell (1), one side of the collection shell (1) is connected with the fastener (15), the inside of the collection shell (1) is welded with the guide rail (10), one side of the lifting seat (2) is symmetrically provided with the lifting seat (12), the top of the guide rail (10) is provided with the sliding block (11), the top end of the sliding block (11) is connected with the lifting seat (12), and the outside of the lifting seat (12) is connected with the rubber pad (14).

5. The positioning device for disassembling an insulator according to claim 4, wherein: The lifting seat (2) is connected with one side of the collection shell (1) through the fastener (15) connected on one side.

6. The positioning device for disassembling an insulator according to claim 4, wherein: The lifting seat (12) is connected with the top end of the guide rail (10) through the sliding block (11) arranged at the bottom end.

Images