Ice cream slurry emulsifying device

Abstract

The utility model relates to the technical field of ice cream production, in particular to an ice cream slurry emulsifying device which comprises a tank body, a discharge valve is fixed at the bottom end of the tank body, a protective cover is arranged at the top end of the tank body, a support and a motor are fixed at the top end of the protective cover, a support is fixed on the tank body, and a hydraulic cylinder is fixed at the top end of the support. The bottom end of a piston rod of the hydraulic cylinder is connected with a support through a bolt, material barrels are arranged on the two sides of the support, the bottom ends of the two material barrels extend into the tank body, discharging openings are formed in the bottom ends of the two material barrels, and an output shaft of the motor is connected with a vertical rod through a coupler. Two knocking mechanisms, two connecting rods and a plurality of stirring blades are fixed to the vertical rod, baffles are fixed to the ends, away from the vertical rod, of the two connecting rods, inverted-cone-shaped guide blocks are arranged below the two material barrels, transverse rods are fixed to the opposite side walls of the two guide blocks, and the two transverse rods are fixed in the tank body; the slurry emulsifying device is beneficial to full emulsification of slurry, and the emulsifying quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of ice cream production technology, specifically to an ice cream syrup emulsification device. Background Technology

[0002] Ice cream mix is ​​a semi-fluid mixture with a certain overrun and some build-up properties. It is made from dairy products, water, sugar, edible oils, etc., through processes such as mixing, homogenization, sterilization or pasteurization, and filling. To improve the uniformity and emulsification of the ice cream mix, an emulsification device is needed during processing. Traditional emulsification devices typically involve first adding the mix to an emulsification tank and then using a stirring mechanism to agitate it. However, because the height of the stirring blades is fixed, the mix can only be agitated at the same height, making it difficult to achieve complete emulsification and affecting the quality of the emulsification. Utility Model Content

[0003] To address the problems in the existing technology, this utility model provides an ice cream syrup emulsification device.

[0004] The technical solution adopted by this utility model to solve its technical problem is an ice cream syrup emulsification device, including a tank body. A discharge valve is fixed at the bottom of the tank body, and a protective cover is provided at the top of the tank body. A support and a motor are fixed at the top of the protective cover. A bracket is fixed on the tank body, and a hydraulic cylinder is fixed at the top of the bracket. The bottom end of the piston rod of the hydraulic cylinder is connected to the support by bolts. Material barrels are provided on both sides of the support, and the bottom ends of the two material barrels extend into the tank body. A discharge port is provided at the bottom end of the two material barrels. The output shaft of the motor is connected to a vertical rod through a coupling. Two striking mechanisms, two connecting rods, and multiple stirring blades are fixed on the vertical rod. Baffles are fixed at the ends of the two connecting rods away from the vertical rod. Inverted conical guide blocks are provided below the two material barrels. Horizontal rods are fixed on the opposite sidewalls of the two guide blocks, and the two horizontal rods are fixed inside the tank body.

[0005] By adopting the above technical solution, the material bucket can store slurry, the baffle can block the discharge port at the bottom of the material bucket, the output shaft of the motor drives the vertical rod to rotate, and the connecting rod, baffle, stirring blade and striking mechanism rotate. After the baffle moves away from below the discharge port, part of the slurry in the material bucket is discharged, realizing simultaneous stirring and feeding. After the slurry in the material bucket is discharged onto the guide block, it is dispersed by the guide block, which is conducive to the emulsification of the slurry. The piston rod of the hydraulic cylinder drives the support to move up and down, and the cover, motor, material bucket, vertical rod and stirring blade move up and down accordingly. The height of the stirring blade can be adjusted, thereby stirring the slurry at different heights, which is conducive to the full emulsification of the slurry and improves the emulsification quality.

[0006] Specifically, the striking mechanism includes a sleeve, a spring, a guide rod, and a striking block. A stop block is fixed inside the sleeve. The sleeve is also equipped with a spring and a guide rod. The spring is located between the stop block and the guide rod. The end of the guide rod away from the stop block extends out of the sleeve and is fixed with the striking block. The sleeve is fixed to a vertical rod.

[0007] By adopting the above technical solution, the vertical rod rotates, which drives the sleeve to rotate, and the guide rod and the striking block to rotate. The striking block strikes the material bucket, which facilitates the discharge of slurry in the material bucket.

[0008] Specifically, both of the material barrels have graduations on their inner walls.

[0009] By adopting the above technical solution and setting the scale, it is easy to determine the amount of slurry in the material tank.

[0010] Specifically, the side wall of the tank is provided with an observation port, and the observation port is equipped with glass.

[0011] By adopting the above technical solution, the inside of the tank can be easily observed through the observation port and glass.

[0012] Specifically, the outer walls of both material barrels are integrally formed with flanges, and both flanges are connected to the cover by bolts.

[0013] By adopting the above technical solution, the material bucket can be removed from the cover for cleaning by loosening the bolts used to fix the flange. The through groove on the cover also facilitates cleaning of the inside of the tank.

[0014] The beneficial effects of this utility model are:

[0015] (1) The ice cream syrup emulsification device of this utility model has a material tank that can store syrup, a baffle that can block the discharge port at the bottom of the material tank, the output shaft of the motor drives the vertical rod to rotate, the connecting rod, the baffle, the stirring blade and the striking mechanism rotate, after the baffle moves away from below the discharge port, a part of the syrup in the material tank is discharged, realizing the addition of material while stirring, the syrup in the material tank is discharged onto the guide block and is dispersed by the guide block, which is conducive to the emulsification of the syrup, the piston rod of the hydraulic cylinder drives the support to move up and down, the cover, motor, material tank, vertical rod and stirring blade move up and down accordingly, the height of the stirring blade can be adjusted, and the syrup at different heights can be stirred, which is conducive to the full emulsification of the syrup and improves the emulsification quality.

[0016] (2) The ice cream syrup emulsification device of this utility model, when the vertical rod rotates, drives the sleeve to rotate, the guide rod and the striking block to rotate, and the striking block strikes the material bucket, which is conducive to the discharge of the syrup in the material bucket. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a cross-sectional view of the tank body of this utility model;

[0020] Figure 3 This is a cross-sectional view of the striking mechanism of this utility model.

[0021] In the diagram: 1. Tank body; 2. Glass; 3. Protective cover; 4. Material bucket; 40. Flange; 5. Support; 6. Hydraulic cylinder; 7. Support; 8. Discharge valve; 9. Striking mechanism; 90. Sleeve; 91. Stop block; 92. Spring; 93. Guide rod; 94. Striking block; 10. Motor; 11. Horizontal bar; 12. Guide block; 13. Connecting rod; 14. Vertical bar; 15. Baffle; 16. Agitator blade. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] To facilitate thorough emulsification of the slurry and improve emulsification quality, as one embodiment of this utility model, such as... Figure 1 , Figure 2 As shown, the ice cream syrup emulsification device of this utility model includes a tank body 1. A discharge valve 8 is bolted to the bottom of the tank body 1. A cover 3 is provided at the top of the tank body 1. A support 7 and a motor 10 are bolted to the top of the cover 3. A bracket 5 is bolted to the tank body 1. A hydraulic cylinder 6 is bolted to the top of the bracket 5. The bottom end of the piston rod of the hydraulic cylinder 6 is bolted to the support 7. Material containers 4 are provided on both sides of the support 7. The bottom ends of both 4 extend into the tank body 1. Both bottom ends of the two material barrels 4 are provided with discharge ports. The output shaft of the motor 10 is connected to a vertical rod 14 via a coupling. Two striking mechanisms 9, two connecting rods 13 and multiple stirring blades 16 are fixed on the vertical rod 14. Baffles 15 are welded and fixed to the ends of the two connecting rods 13 away from the vertical rod 14. Inverted conical guide blocks 12 are provided below the two material barrels 4. Horizontal rods 11 are welded and fixed to the opposite side walls of the two guide blocks 12. Both horizontal rods 11 are welded and fixed inside the tank body 1.

[0024] In use, the material tank 4 can store slurry, and the baffle 15 can block the discharge port at the bottom of the material tank 4. The output shaft of the motor 10 drives the vertical rod 14 to rotate, and the connecting rod 13, baffle 15, stirring blade 16 and striking mechanism 9 rotate. After the baffle 15 moves away from below the discharge port, part of the slurry in the material tank 4 is discharged, realizing simultaneous stirring and feeding. The slurry in the material tank 4 is discharged onto the guide block 12 and then dispersed by the guide block 12, which is conducive to the emulsification of the slurry. The piston rod of the hydraulic cylinder 6 drives the support 7 to move up and down, and the cover 3, motor 10, material tank 4, vertical rod 14 and stirring blade 16 move up and down accordingly, which can adjust the height of the stirring blade 16, thereby stirring the slurry at different heights, which is conducive to the full emulsification of the slurry and improves the emulsification quality.

[0025] To facilitate the discharge of slurry from the hopper 4, for example, such as... Figure 2 , Figure 3 As shown, the striking mechanism 9 includes a sleeve 90, a spring 92, a guide rod 93, and a striking block 94. A stop block 91 is welded and fixed inside the sleeve 90. The sleeve 90 is provided with a spring 92 and a guide rod 93. The spring 92 is located between the stop block 91 and the guide rod 93. The end of the guide rod 93 away from the stop block 91 extends to the outside of the sleeve 90 and is welded and fixed to the striking block 94. The sleeve 90 is welded and fixed to the vertical rod 14.

[0026] When in use, the vertical rod 14 rotates, which drives the sleeve 90 to rotate. The guide rod 93 and the striking block 94 rotate, and the striking block 94 strikes the material bucket 4, which facilitates the discharge of slurry in the material bucket 4.

[0027] To facilitate determining the amount of slurry in hopper 4, for example, as shown below. Figure 1 As shown, the inner walls of both material barrels 4 are provided with graduations.

[0028] To facilitate observation of the interior of tank 1, for example, as shown below. Figure 1 As shown, the side wall of the tank 1 is provided with an observation port, and a glass 2 is provided inside the observation port. The glass 2 is connected to the tank 1 by an adhesive.

[0029] To facilitate the cleaning of the material bucket 4 and the tank 1, for example, as follows: Figure 1 , Figure 2 As shown, the outer walls of both material barrels 4 are integrally formed with flanges 40, and both flanges 40 are connected to the cover 3 by bolts.

[0030] When in use, the material bucket 4 can be removed from the cover 3 for cleaning by loosening the bolts used to fix the flange 40. The inside of the tank 1 can also be cleaned through the through groove on the cover 3 (the through groove is left after the material bucket 4 is removed).

[0031] In use, the material bucket 4 can store slurry, the baffle 15 can block the discharge port at the bottom of the material bucket 4, the output shaft of the motor 10 drives the vertical rod 14 to rotate, the connecting rod 13, the baffle 15, the stirring blade 16 and the striking mechanism 9 rotate, after the baffle 15 moves away from below the discharge port, a portion of the slurry in the material bucket 4 is discharged, realizing the addition of material while stirring, and the slurry in the material bucket 4 is dispersed by the guide block 12 after being discharged onto the guide block 12, which is conducive to the emulsification of the slurry;

[0032] When the vertical rod 14 rotates, it drives the sleeve 90 to rotate, the guide rod 93 and the striking block 94 to rotate, and the striking block 94 strikes the material bucket 4, which facilitates the discharge of slurry in the material bucket 4;

[0033] The piston rod of the hydraulic cylinder 6 drives the support 7 to move up and down. The cover 3, motor 10, material bucket 4, vertical rod 14 and stirring blade 16 move up and down accordingly, which can adjust the height of the stirring blade 16, thereby stirring the slurry at different heights, which is conducive to the full emulsification of the slurry and improves the emulsification quality.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents. Contents not described in detail in this utility model are considered prior art known to those skilled in the art.

Claims

1. An ice cream syrup emulsification device, characterized in that, The system includes a tank body (1), with a discharge valve (8) fixed at the bottom. A cover (3) is provided at the top of the tank body (1), and a support (7) and a motor (10) are fixed at the top of the cover (3). A bracket (5) is fixed on the tank body (1), and a hydraulic cylinder (6) is fixed at the top of the bracket (5). The bottom end of the piston rod of the hydraulic cylinder (6) is connected to the support (7) by bolts. Material buckets (4) are provided on both sides of the support (7), and the bottom ends of both material buckets (4) extend into the tank body (1). Each material bucket (4) has a discharge port at its bottom. The output shaft of the motor (10) is connected to a vertical rod (14) via a coupling. Two striking mechanisms (9), two connecting rods (13), and multiple stirring blades (16) are fixed on the vertical rod (14). Baffles (15) are fixed at the ends of the two connecting rods (13) away from the vertical rod (14). Inverted conical guide blocks (12) are provided below each of the two material buckets (4). Horizontal bars (11) are fixed on the opposite sidewalls of the two guide blocks (12). The two horizontal bars (11) are fixed inside the tank body (1).

2. The ice cream syrup emulsifying device according to claim 1, characterized in that, The striking mechanism (9) includes a sleeve (90), a spring (92), a guide rod (93), and a striking block (94). A stop block (91) is fixed inside the sleeve (90). The sleeve (90) is provided with a spring (92) and a guide rod (93). The spring (92) is located between the stop block (91) and the guide rod (93). The end of the guide rod (93) away from the stop block (91) extends to the outside of the sleeve (90) and is fixed with the striking block (94). The sleeve (90) is fixed on the vertical rod (14).

3. The ice cream syrup emulsifying device according to claim 1, characterized in that, The inner walls of both of the material barrels (4) are provided with graduations.

4. The ice cream syrup emulsifying device according to claim 1, characterized in that, The side wall of the tank (1) is provided with an observation port, and a glass (2) is provided inside the observation port.

5. The ice cream syrup emulsifying device according to claim 1, characterized in that, Both of the material barrels (4) have integrally formed flanges (40) on their outer walls, and both flanges (40) are connected to the cover (3) by bolts.

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