High-uniformity novel waterproof coating reaction mixing equipment

By introducing baffles and regulating mechanisms into the waterproof coating reaction mixing equipment, the flow direction of materials is changed, forming a complex flow structure, which solves the problems of mixing uniformity and low efficiency, and achieves efficient and uniform coating production.

CN224071985UActive Publication Date: 2026-04-03TIANJIN QICAI WATERPROOFING MATERIAL ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional waterproof coating reaction mixing equipment suffers from poor mixing uniformity and low mixing efficiency, failing to meet the needs of large-scale production.

Method used

The design employs baffles and an adjustment mechanism to change the direction of material flow, increasing the opportunities for material collision and mixing. Combined with stirring rods and blades, it achieves a complex flow structure. The adjustment mechanism allows for the adjustment of stirring parameters as needed.

Benefits of technology

It improves mixing uniformity and production efficiency, shortens production time, and enhances the quality and service life of waterproof coatings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides novel high-uniformity waterproof coating reaction mixing equipment which comprises a mixing tank, and a baffle plate capable of changing the mixing direction of an upper layer is arranged in the mixing tank in a sliding manner; an adjusting mechanism for adjusting the longitudinal position of the baffle plate is mounted on the outer side wall of the mixing pipe corresponding to the baffle plate; according to the utility model, the mixing tank, the top cover, the mixing motor, the stirring rod, the blades, the baffle plate and the adjusting mechanism are additionally arranged; through the unique structural design and movement mode, the mixing uniformity is greatly improved; due to the arrangement of the baffle plates, the flowing direction of the materials is changed, and the collision and mixing opportunities among the materials are increased; the adjusting mechanism can adjust stirring parameters according to actual requirements, so that the equipment can adapt to production of waterproof coatings of different types and formulas; the mixing efficiency is improved, the production time is shortened, the overall production efficiency is improved, and the requirements of the market for high-quality and high-efficiency waterproof coating production are met.
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Description

Technical Field

[0001] This utility model relates to the field of coating mixing equipment, and in particular to a novel high-uniformity waterproof coating reaction mixing equipment. Background Technology

[0002] In the field of construction engineering, waterproof coatings are key materials for ensuring the waterproof performance of buildings and are widely used in various waterproofing and sealing projects such as basements, roofs, and bridges. Their quality and performance are directly related to the durability and functionality of buildings. Waterproof coating reaction mixing equipment is an important tool to ensure the quality of waterproof coatings, as it can fully mix various coating raw materials to achieve the expected performance requirements.

[0003] Traditional waterproof coating reaction mixing equipment suffers from numerous technical problems. Firstly, mixing uniformity is poor. Most traditional equipment relies solely on simple stirring devices, resulting in insufficient integration between coating components and uneven local concentrations. This not only affects the waterproof performance of the coating but can also lead to quality defects such as cracking and peeling, reducing the coating's lifespan and protective effect. Secondly, mixing efficiency is low. The limited stirring speed and range of traditional equipment result in excessively long mixing times, leading to low production efficiency and failing to meet the demands of large-scale production. Utility Model Content

[0004] To address the problems of poor mixing uniformity and low mixing efficiency in existing waterproof coating reaction mixing equipment, this utility model provides a novel waterproof coating reaction mixing equipment with high uniformity.

[0005] The present invention provides a novel high-uniformity waterproof coating reaction mixing device, which adopts the following technical solution:

[0006] A novel high-uniformity waterproof coating reaction mixing device includes a mixing tank. A top cover is bolted to the top of the mixing tank, and a mixing motor is bolted to the top of the top cover. The output end of the mixing motor extends through the top cover into the interior of the mixing tank and is connected to a stirring rod. Blades are bolted to the bottom of the stirring rod. A baffle plate, capable of changing the mixing direction of the upper layer, is slidably arranged inside the mixing tank. An adjustment mechanism for adjusting the longitudinal position of the baffle plate is installed on the outer wall of the mixing pipe corresponding to the baffle plate.

[0007] Furthermore, the side wall of the mixing tank is provided with a guide groove; the baffle plate is slidably connected inside the guide groove;

[0008] Furthermore, the baffle plate is a solid structure;

[0009] Furthermore, the baffle plate includes a main body, the front side of which is formed by oblique cutting into a longitudinal baffle surface with isosceles triangles on the upper and lower sides, and a first baffle surface and a second baffle surface with isosceles trapezoids on both sides; the angle between the first baffle surface and the back of the main body is greater than the angle between the second baffle surface and the back of the main body; the angle between the lower longitudinal baffle surface and the back of the main body is greater than the angle between the upper longitudinal baffle surface and the back of the main body;

[0010] Furthermore, the adjustment mechanism includes a mounting frame; the mounting frame is welded to the outer wall of the mixing tank; an adjustment motor is bolted to the top of the mounting frame; a lead screw is connected to the output end of the adjustment motor; an adjustment block is threaded to the outer wall of the lead screw; an electromagnet is fixedly connected to the outer wall of the adjustment block; a magnetic sheet is fixedly connected inside the baffle plate; the magnetic sheet and the electromagnet attract each other; and the baffle plate can slide in the guide groove by the up and down movement of the electromagnet; guide plates are provided on both sides of the adjustment block to guide its linear movement along the lead screw; the guide plates are welded to the outer wall of the mixing tank.

[0011] Furthermore, a first ball bearing is rolled on the side wall of the baffle plate facing the guide groove; the first ball bearing is in contact with the inner side wall of the guide groove; a second ball bearing is rolled on the side wall of the electromagnet facing the mixing tank; the second ball bearing is in contact with the outer side wall of the mixing tank.

[0012] In summary, the beneficial effects of this utility model are as follows:

[0013] This invention significantly improves mixing uniformity by adding a mixing tank, top cover, mixing motor, stirring rod, blades, baffles, and adjustment mechanism. Through its unique structural design and movement method, the baffles alter the flow direction of materials, increasing collision and mixing opportunities. The adjustment mechanism allows for adjustment of mixing parameters according to actual needs, enabling the equipment to adapt to the production of different types and formulations of waterproof coatings. This enhances mixing efficiency, shortens production time, and improves overall production efficiency, meeting market demands for high-quality, high-efficiency waterproof coating production. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the overall internal structure of this utility model;

[0016] Figure 3 This is a top view of the mixing tank of this utility model.

[0017] Figure 4 This utility model Figure 3 An enlarged schematic diagram of part A in the middle;

[0018] Figure 5 This is a schematic diagram of the overall structure of the baffle plate of this utility model;

[0019] Figure 6 This is a schematic diagram of the back of the baffle plate of this utility model.

[0020] As shown in the figure: 1-mixing tank, 11-top cover, 12-mixing motor, 13-stirring rod, 14-blade, 2-guide groove, 3-baffle plate, 30-first ball bearing, 31-main body, 32-magnetic sheet, 33-first baffle surface, 34-second baffle surface, 35-longitudinal baffle surface, 4-mounting bracket, 41-adjusting motor, 42-lead screw, 43-adjusting block, 44-electromagnet, 441-second ball bearing, 45-guide plate. Detailed Implementation

[0021] The following is in conjunction with the appendix Figure 1-5 The present invention will be further described in detail below:

[0022] This utility model discloses a novel highly uniform waterproof coating reaction mixing device, such as... Figure 1 , 2 As shown, a novel high-uniformity waterproof coating reaction mixing device includes a mixing tank 1. A top cover 11 is bolted to the top of the mixing tank 1, and a mixing motor 12 is bolted to the top of the top cover 11. The output end of the mixing motor 12 extends through the top cover 11 into the interior of the mixing tank 1 and is connected to a stirring rod 13. Blades 14 are bolted to the bottom of the stirring rod 13. A baffle 3, which can change the mixing direction of the upper layer of material, is slidably arranged inside the mixing tank 1. An adjustment mechanism for adjusting the longitudinal position of the baffle 3 is installed on the outer wall of the mixing tank 1 corresponding to the baffle 3. In this embodiment, the presence of the baffle 3 changes the original single flow direction of the material. When the material is stirred... When the material flows upward and encounters the baffle plate 3, it cannot continue to flow in its original direction due to the obstruction of the baffle plate 3, thus being forced to change direction and forming a complex flow structure. The adjustment mechanism can adjust the longitudinal position of the baffle plate 3 according to actual needs to adapt to different material mixing requirements. During the material mixing process, the material flows upward and changes its flow direction after encountering the baffle plate 3. The adjustment mechanism can control the up and down movement of the baffle plate 3 to place the baffle plate 3 at different height positions, thereby changing the contact position and angle between the material and the baffle plate 3, improving the mixing effect, enabling the equipment to adapt to different production processes and material characteristics, and further enhancing the versatility of the equipment.

[0023] like Figure 1 , 2As shown, the side wall of the mixing tank 1 is provided with a guide groove 2; the baffle plate 3 is slidably connected inside the guide groove 2; in this embodiment, the guide groove 2 provides a guiding function for the sliding of the baffle plate 3, ensuring that the baffle plate 3 can only move in a straight line in the longitudinal direction, thus ensuring the stability and accuracy of the movement of the baffle plate 3; when the adjusting mechanism drives the baffle plate 3 to move up and down, the baffle plate 3 slides along the inner wall of the guide groove 2, and the guide groove 2 restricts the lateral displacement of the baffle plate 3, so that it can only move on the specified longitudinal path;

[0024] like Figure 5 As shown, the baffle plate 3 includes a main body 31, which is a solid structure. The front side of the main body 31 is obliquely cut to form a longitudinal baffle surface 35 with isosceles triangles on the upper and lower sides, and a first baffle surface 33 and a second baffle surface 34 with isosceles trapezoids on both sides. The angle between the first baffle surface 33 and the back of the main body 31 is greater than the angle between the second baffle surface 34 and the back of the main body 31. The angle between the lower longitudinal baffle surface 35 and the back of the main body 31 is greater than the angle between the upper longitudinal baffle surface 35 and the back of the main body 31. In this embodiment, this special structural design allows the baffle plate 3 to have multiple baffle surfaces in different directions. When the material encounters the baffle plate 3, the baffle surfaces of different shapes will guide the material to flow in different directions, thereby forming co-rotation, original flow reversal, and reverse flow. The complex flow structure, with both upper and lower baffles, involves the material initially contacting the various baffle surfaces of the baffle plate 3 during flow. The longitudinal baffle surface 35, the first baffle surface 33, and the second baffle surface 34 guide the material in different directions based on their shape and angle. For example, the longitudinal baffle surface 35 of an isosceles triangle will divert and deflect the material to the upper and lower sides, while the transverse first baffle surface 33 and the second baffle surface 34 of an isosceles trapezoid will guide and deflect the material in the transverse direction, thereby generating different flow velocities and directions, thus forming a complex flow. This complex flow structure increases the opportunities for collision and mixing between materials, increases the contact area between materials, and enables the materials to mix more thoroughly, improving the mixing effect and thus enhancing production efficiency and material uniformity.

[0025] like Figure 3 , 4As shown, the adjusting mechanism includes a mounting frame 4; the mounting frame 4 is welded to the outer wall of the mixing tank 1; an adjusting motor 41 is bolted to the top of the mounting frame 4; a lead screw 42 is connected to the output end of the adjusting motor 41; an adjusting block 43 is threadedly connected to the outer wall of the lead screw 42; an electromagnet 44 is fixedly connected to the outer wall of the adjusting block 43; a magnetic sheet 32 ​​is fixedly connected inside the baffle 3; the magnetic sheet 32 ​​and the electromagnet 44 attract each other; and the baffle 3 can slide in the guide groove 2 by the up and down movement of the electromagnet 44; guide plates 45 are provided on both sides of the adjusting block 43 to guide its linear movement along the lead screw 42; the guide plates 45 are welded to the outer wall of the mixing tank 1; in this embodiment, the adjusting motor 41 serves as a power source, driving the lead screw 42 to rotate; according to the lead screw and nut transmission principle, the rotation of the lead screw 42 will cause the adjusting block 43 to be threadedly connected to it to rotate. Block 43 moves linearly on lead screw 42; electromagnet 44 attracts magnetic sheet 32 ​​in baffle 3, transmitting the motion of adjusting block 43 to baffle 3, thus realizing the up-and-down movement of baffle 3; guide plate 45 ensures that adjusting block 43 can only move linearly along lead screw 42, avoiding wobbling and offset of adjusting block 43; during adjustment, adjusting motor 41 is started, the motor output shaft drives lead screw 42 to rotate, and adjusting block 43 moves up or down along lead screw 42 under the action of the thread of lead screw 42; due to the attraction between electromagnet 44 and magnetic sheet 32, baffle 3 slides in guide groove 2 as adjusting block 43 moves; this design facilitates adjustment of the longitudinal position of baffle 3, enabling the equipment to flexibly change the position of baffle 3 according to different material characteristics and production process requirements, thereby optimizing the mixing effect of materials;

[0026] like Figure 4 As shown, a first ball bearing 30 is rolled on the side wall of the baffle plate 3 facing the guide groove 2; the first ball bearing 30 is in contact with the inner side wall of the guide groove 2; a second ball bearing 441 is rolled on the side wall of the electromagnet 44 facing the mixing tank 1; the second ball bearing 441 is in contact with the outer side wall of the mixing tank 1; in this embodiment, the ball bearings convert sliding friction into rolling friction; when the baffle plate 3 and the electromagnet 44 move, the ball bearings roll on the contact surface, greatly reducing friction and making the movement of the baffle plate 3 and the electromagnet 44 smoother; when the baffle plate 3 and the electromagnet 44 move, the first ball bearing 30 rolls on the inner side wall of the guide groove 2, and the second ball bearing 441 rolls on the outer side wall of the mixing tank 1, providing rolling support for the movement of the baffle plate 3 and the electromagnet 44; reducing friction can reduce the energy consumption of the equipment and improve the operating efficiency of the equipment; at the same time, rolling friction is more stable than sliding friction, which can reduce the wear of the baffle plate 3 and the electromagnet 44 during the movement process and extend the service life of the equipment.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The various components mentioned in this utility model are common technologies in the existing field. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel high-uniformity waterproof coating reaction mixing device, comprising a mixing tank (1), wherein a top cover (11) is bolted to the top of the mixing tank (1), and a mixing motor (12) is bolted to the top of the top cover (11); the output end of the mixing motor (12) extends through the top cover (11) into the interior of the mixing tank (1) and is connected to a stirring rod (13); a blade (14) is bolted to the bottom of the stirring rod (13); characterized in that: The inside of the mixing tank (1) is slidably provided with a baffle plate (3) capable of changing the direction of the upper layer mixing; the outer side wall of the mixing tank (1) is provided with an adjusting mechanism for adjusting the longitudinal position of the baffle plate (3) corresponding to the baffle plate (3).

2. A new type of high uniformity water-proof coating reaction mixing equipment according to claim 1, characterized in that The side wall of the mixing tank (1) is provided with a guide groove (2); the baffle plate (3) is slidably connected in the inside of the guide groove (2).

3. A new type of high uniformity water-proof coating reaction mixing equipment according to claim 1, characterized in that The baffle plate (3) is a solid structure.

4. A new type of high uniformity water-proof coating reaction mixing equipment according to claim 3, characterized in that The baffle plate (3) comprises a main body (31), the front side of the main body (31) is formed by oblique cutting into a longitudinal baffle surface (35) with isosceles triangle on the upper and lower sides, a first baffle surface (33) and a second baffle surface (34) with isosceles trapezoid on the two sides; the included angle between the first baffle surface (33) and the back of the main body (31) is greater than the included angle between the second baffle surface (34) and the back of the main body (31); the included angle between the lower longitudinal baffle surface (35) and the back of the main body (31) is greater than the included angle between the upper longitudinal baffle surface (35) and the back of the main body (31).

5. A new type of high uniformity water-proof coating reaction mixing equipment according to claim 1, characterized in that The adjusting mechanism comprises a mounting frame (4); the outer side wall of the mixing tank (1) is welded with the mounting frame (4); the top of the mounting frame (4) is bolted with an adjusting motor (41); the output end of the adjusting motor (41) is connected with a lead screw (42); the outer side wall of the lead screw (42) is connected with an adjusting block (43) through threads; the outer side wall of the adjusting block (43) is fixedly connected with an electromagnet (44); the inside of the baffle plate (3) is fixedly connected with a magnetic sheet (32); the magnetic sheet (32) and the electromagnet (44) are attracted to each other; and the baffle plate (3) can be driven to slide in the guide groove (2) through the up-down movement of the electromagnet (44); the two sides of the adjusting block (43) are provided with guide plates (45) for guiding the linear movement of the adjusting block (43) along the lead screw (42); the guide plates (45) are welded with the outer side wall of the mixing tank (1).

6. A new type of high uniformity water-proof coating reaction mixing equipment according to claim 5, characterized in that The side wall of the baffle plate (3) facing the guide groove (2) is rollingly connected with a first ball (30); the first ball (30) is fitted with the inner side wall of the guide groove (2); the side wall of the electromagnet (44) facing the mixing tank (1) is rollingly connected with a second ball (441); the second ball (441) is fitted with the outer side wall of the mixing tank (1).