Green low-carbon magnetic separation type construction waste separation device
By designing an elastic pushing component and a hydraulic oil system, uniform removal of magnetic materials from the magnetic separator roller is achieved, solving the problem of uneven pressure in traditional removal methods, improving separation efficiency and equipment stability, and promoting the green and low-carbon treatment of construction waste.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-04-03
AI Technical Summary
In the existing magnetic separation process for construction waste, the magnetic material on the magnetic separation roller is not removed evenly, resulting in low separation efficiency and an inability to effectively scrape away the magnetic material from all parts of the magnetic separation roller along its axial direction.
The system employs an elastic pushing component and a hydraulic oil system. Through the first piston cylinder and scraper mechanism, it achieves uniform pressure on the magnetic separation roller to scrape off magnetic materials. The compression strength of the elastic element is adjusted by the threaded rod and handle, which adaptively adjusts the contact pressure between the scraper and the magnetic separation roller.
It improves the separation efficiency and quality of magnetic materials, ensures stable equipment operation, reduces the risk of failure, and conforms to the green, low-carbon and environmentally friendly concept.
Smart Images

Figure CN224072233U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of construction waste treatment equipment, specifically relating to a green and low-carbon magnetic separation device for construction waste. Background Technology
[0002] With the acceleration of urbanization, the amount of construction waste generated is increasing daily. Construction waste often contains magnetic metal materials such as steel bars and nails. Effective separation and recycling of these magnetic materials can achieve resource recycling, reduce the environmental pressure from new resource extraction, and significantly reduce the difficulty and cost of subsequent construction waste treatment, aligning with the current green and low-carbon environmental development concept. However, in existing construction waste magnetic separation processes, efficiently and stably removing the magnetic materials from the magnetic separation rollers after adsorption has become a major technical challenge. Traditional removal methods often suffer from uneven pressure, preventing the scraper from effectively removing magnetic materials from all parts of the magnetic separation roller along its axis, greatly affecting the separation effect and work efficiency of magnetic materials in construction waste. A new technical solution is urgently needed to solve this problem.
[0003] The methods described in this section are not necessarily methods that had been previously conceived or adopted. Unless otherwise specified, no method described in this section should be assumed to be prior art simply because it is included in this section. Similarly, unless otherwise specified, the issues mentioned in this section should not be considered to be accepted in any prior art. Utility Model Content
[0004] The purpose of this invention is to provide a green and low-carbon magnetic separation device for construction waste, which aims to solve the problem in the prior art that the magnetic material on the magnetic separation roller cannot be effectively scraped off from all parts of the magnetic separation roller along the axial direction due to uneven pressure when removing magnetic material from the magnetic separation roller. This will improve the separation efficiency and quality of magnetic material in construction waste and promote the green and low-carbon treatment of construction waste.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A green, low-carbon magnetic separation device for construction waste includes:
[0007] Box;
[0008] Magnetic separator, which is installed inside the magnetic separator, is used to adsorb magnetic substances in construction waste;
[0009] The scraper mechanism includes:
[0010] The first piston cylinder is located on one side of the magnetic separation roller, and its length direction is parallel to the axis of the first piston cylinder;
[0011] The first piston is slidably assembled inside the first piston cylinder, and the sliding direction is perpendicular to the axis of the first piston cylinder.
[0012] A scraper, one end of which is connected to the first piston cylinder, and the other end of which is used to abut against the magnetic separator roller to remove magnetic materials adsorbed on the magnetic separator roller;
[0013] An elastic pushing assembly is connected to the first piston cylinder;
[0014] The portion of the first piston cylinder located between the first piston and the elastic pushing assembly is filled with hydraulic oil;
[0015] The elastic pushing component is used to continuously push hydraulic oil so that the first piston drives the scraper to keep in contact with the magnetic separation roller.
[0016] Furthermore, the elastic pushing component includes:
[0017] The second piston cylinder has one end connected and communicating with the first piston cylinder;
[0018] The second piston is slidably fitted inside the second piston cylinder;
[0019] The hydraulic oil fills the portion of the first piston cylinder and the second piston cylinder located between the first piston and the second piston.
[0020] The elastic element is used to continuously push the second piston toward the hydraulic oil side.
[0021] Furthermore, the elastic pushing component also includes:
[0022] A threaded rod, the threads of which penetrate the second piston cylinder;
[0023] The elastic element abuts between the second piston and the threaded rod;
[0024] Tightening the threaded rod can adjust the compressive strength of the elastic element.
[0025] Furthermore, a handle is connected to the outer end of the threaded rod.
[0026] Furthermore, the inner end of the threaded rod is slidably connected to the second piston cylinder via a third piston;
[0027] The elastic element abuts between the second piston and the third piston.
[0028] Furthermore, the second piston cylinder is located on the outside of the housing;
[0029] The second piston cylinder is made of a transparent material.
[0030] Furthermore, the side of the second piston cylinder has a scale extending along the sliding direction of the second piston.
[0031] Furthermore, the elastic element is a helical spring.
[0032] Furthermore, the first piston cylinder is detachably connected to the housing.
[0033] Furthermore, the portion of the first piston cylinder located on the outside of the housing has a connecting plate;
[0034] The connecting plate is fixed to the box body by multiple bolts.
[0035] Compared with the prior art, this utility model has at least the following advantages:
[0036] Highly efficient separation of magnetic materials: By utilizing the elastic pushing component and hydraulic oil system, pressure is evenly transmitted to all parts of the first piston, which drives the scraper to apply uniform pressure axially to the magnetic separation roller, solving the problem of uneven pressure in traditional methods, efficiently scraping away magnetic materials, and greatly improving separation efficiency and quality.
[0037] Adaptive wear adjustment: When the scraper wears, the elastic pushing component automatically adjusts the pushing force to ensure that the scraper and the magnetic separator roller are always in close contact, maintain stable equipment operation, reduce downtime for adjustment, and enhance adaptability.
[0038] Precise pressure control: By turning the handle and turning the threaded rod, the compression strength of the elastic element can be precisely adjusted, flexibly changing the contact pressure between the scraper and the magnetic separator roller, adapting to different construction waste characteristics and separation needs, and broadening the application range.
[0039] Convenient monitoring and maintenance: The transparent second piston cylinder and scale allow operators to easily observe the position of the second piston, indirectly monitor the wear of the scraper based on its movement, plan maintenance in advance, reduce the risk of failure, and improve equipment efficiency.
[0040] Easy installation and maintenance: The first piston cylinder is detachably connected to the housing via a connecting plate, bolts, and the box, making equipment installation, maintenance, and component replacement quick and convenient, saving time and labor costs.
[0041] Practicing green and low-carbon practices: Efficient separation promotes resource recycling, reduces the extraction of new resources, lowers energy consumption and pollution, aligns with the green and low-carbon concept, and contributes to the sustainable development of the industry. Attached Figure Description
[0042] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0043] Figure 1 This is a schematic diagram of the structure of an embodiment of a green and low-carbon magnetic separation device for construction waste according to this utility model;
[0044] Figure 2 for Figure 1 Enlarged structural diagram at point A;
[0045] Figure 3 This is a cross-sectional structural schematic diagram of an embodiment of a green and low-carbon magnetic separation device for construction waste according to this utility model;
[0046] Figure 4 for Figure 3 Enlarged structural diagram at point B;
[0047] Figure 5 This is a schematic diagram of the assembly of the first piston and the first piston cylinder in one embodiment of a green and low-carbon magnetic separation device for construction waste according to this utility model.
[0048] The meanings of the labels in the attached diagram are as follows:
[0049] 1. Housing 2. Magnetic separator 3. Scraper mechanism 3. First piston cylinder 31. Connecting plate 311. First piston 32. Scraper 33. Elastic pushing assembly 34. Second piston cylinder 341. Scale 3411. Second piston 342. Elastic element 343. Helical spring 3431. Threaded rod 344. Handle 345. Third piston 346. Detailed Implementation
[0050] The present invention will be further described below with reference to the accompanying drawings.
[0051] Reference Figures 1-5 As shown, the green and low-carbon magnetic separation device for construction waste in this embodiment mainly includes the following key components:
[0052] Box 1, as the load-bearing structure of the entire device, provides installation space for internal components and plays a protective role in the construction waste treatment process.
[0053] The magnetic separator 2, rotatably mounted inside the housing 1, is the core component for adsorbing magnetic materials. Through its own magnetism, it effectively adsorbs magnetic materials from construction waste, thus achieving the initial separation of magnetic materials from other construction waste.
[0054] The scraper mechanism 3 is composed of multiple parts working together:
[0055] The first piston cylinder 31 is located on one side of the magnetic separator 2, and its length direction is parallel to its own axis. The first piston cylinder 31 plays a key role in pressure transmission and support in the entire scraper mechanism 3.
[0056] The first piston 32 is slidably mounted inside the first piston cylinder 31, and its sliding direction is perpendicular to the axis of the first piston cylinder 31. This design allows the first piston 32 to move stably along a specific direction under pressure, providing power to the scraper 33.
[0057] The scraper 33 is connected at one end to the first piston 32, and at the other end is used to make close contact with the magnetic separator 2. When the magnetic separator 2 rotates, the scraper 33 can scrape off the magnetic material adsorbed on the surface of the magnetic separator 2, thereby removing the magnetic material.
[0058] An elastic pushing assembly 34 is connected to the first piston cylinder 31. The portion of the first piston cylinder 31 between the first piston 32 and the elastic pushing assembly 34 is filled with hydraulic oil. The elastic pushing assembly 34 continuously pushes the hydraulic oil. Due to the incompressibility of the hydraulic oil, it can evenly transmit pressure to all parts of the first piston 32, thereby ensuring that the first piston 32 drives the scraper 33 to consistently apply uniform pressure to the magnetic separator roller 2. This ensures that the scraper 33 effectively scrapes away magnetic material along the axial direction of the magnetic separator roller 2, avoiding ineffective scraping of magnetic material along the axial direction of the magnetic separator roller 2 due to uneven pressure. Furthermore, even if the scraper 33 wears, the pressure applied by the elastic pushing assembly 34 can be adaptively adjusted to ensure that the scraper 33 continuously contacts the magnetic separator roller 2, maintaining its working condition.
[0059] Furthermore, the elastic pushing component 34 specifically includes:
[0060] The second piston cylinder 341 is connected at one end to and internally communicates with the first piston cylinder 31. The second piston cylinder 341 provides space for the movement of the second piston 342 and together with the first piston cylinder 31, forms a closed hydraulic oil movement space.
[0061] The second piston 342 is slidably mounted inside the second piston cylinder 341. Under the action of the elastic element 343, the second piston 342 can move within the second piston cylinder 341, thereby generating a pushing force on the hydraulic oil.
[0062] Hydraulic oil is evenly filled in the portion of the first piston cylinder 31 and the second piston cylinder 341 located between the first piston 32 and the second piston 342, ensuring that pressure can be transmitted stably and evenly throughout the space. The elastic element 343 continuously pushes the second piston 342 towards the hydraulic oil side, providing a continuous and stable pressure source for the entire system.
[0063] The elastic pushing component 34 is also additionally equipped with:
[0064] A threaded rod 344 has its threads passing through the second piston cylinder 341. By rotating the threaded rod 344, its position within the second piston cylinder 341 can be adjusted.
[0065] The elastic element 343 abuts against the second piston 342 and the threaded rod 344. When the threaded rod 344 is turned, the compressive strength of the elastic element 343 can be changed, thereby flexibly adjusting the pushing force on the second piston 342, ultimately achieving precise control over the contact pressure between the scraper 33 and the magnetic separator roller 2. To facilitate operation of the threaded rod 344, a handle 345 is connected to its outer end. By turning the handle 345, the operator can easily turn the threaded rod 344, improving operational convenience.
[0066] The inner end of the threaded rod 344 is slidably connected to the second piston cylinder 341 via the third piston 346, and the elastic element 343 is tightly abutted between the second piston 342 and the third piston 346. This structural design not only makes the installation of the elastic element 343 more stable, but also prevents dust from entering the working space of the elastic element 343, so as to ensure that the elastic element 343 can stably exert its pushing effect during operation.
[0067] To facilitate observation of the internal working status of the equipment, the second piston cylinder 341 is located on the outside of the housing 1 and is made of transparent material. This allows the operator to directly observe the positional changes of the second piston 342 without opening the equipment.
[0068] On the side of the second piston cylinder 341, there is a scale 3411 extending along the sliding direction of the second piston 342. By reading the scale 3411, the operator can intuitively understand the moving distance of the second piston 342. Since the movement of the second piston 342 is related to the wear and tear of the scraper 33, the operator can indirectly and accurately grasp the degree of wear and tear of the scraper 33, facilitating timely maintenance and replacement.
[0069] Preferably, the elastic element 343 is a helical spring 3431. The helical spring 3431 has good elasticity and stability, and can continuously and stably push the second piston 342 towards the hydraulic oil side, meeting the requirements of long-term stable operation of the equipment.
[0070] To facilitate equipment installation, maintenance, and component replacement, the first piston cylinder 31 is detachably connected to the housing 1. This design allows the first piston cylinder 31 to be quickly and easily removed from the housing 1 when maintenance or component replacement is required.
[0071] Specifically, the portion of the first piston cylinder 31 located on the outer side of the housing 1 is provided with a connecting plate 311, which is securely connected to the housing 1 by multiple bolts. The multiple bolt connection method ensures the stability of the connection and also facilitates disassembly when necessary.
[0072] Working Principle: When construction waste enters the housing 1, the magnetic separator 2 begins to rotate, using its own magnetism to attract magnetic substances from the construction waste. At this time, the elastic element 343 in the elastic pushing assembly 34, such as the helical spring 3431, continuously pushes the second piston 342. After being pushed, the second piston 342 transmits the force to the hydraulic oil filled in the first piston cylinder 31 and the second piston cylinder 341. Due to the incompressibility of the hydraulic oil, it can evenly transmit the pressure to all parts of the first piston 32. Under the uniform pressure of the hydraulic oil, the first piston 32 drives the scraper 33 to consistently apply uniform pressure to the magnetic separator 2. As the magnetic separator 2 continues to rotate, the scraper 33 can effectively scrape off the magnetic substances adsorbed on the surface of the magnetic separator 2 axially, thereby achieving efficient separation of magnetic substances from construction waste.
[0073] During actual operation, as the scraper 33 wears down, the distance between it and the magnetic separator 2 changes. The elastic pushing component 34 adaptively adjusts the pushing force on the hydraulic oil to ensure that the scraper 33 always remains in contact with the magnetic separator 2, maintaining the normal operation of the equipment. Simultaneously, the operator can rotate the handle 345 to turn the threaded rod 344 according to the characteristics of the magnetic materials in the construction waste and the required separation effect. The rotation of the threaded rod 344 adjusts the compression strength of the elastic element 343, changing the pushing force of the elastic element 343 on the second piston 342, thereby adjusting the contact pressure of the scraper 33 on the magnetic separator 2 to adapt to different working conditions. Furthermore, the operator can indirectly assess the wear and tear of the scraper 33 by reading the scale 3411 on the side of the second piston cylinder 341 and the movement distance of the second piston 342, allowing for advance planning of maintenance and replacement work and ensuring the continuous and stable operation of the equipment.
[0074] This utility model discloses a green and low-carbon magnetic separation device for construction waste. In the key scraper mechanism, the first piston cylinder, the first piston, and the scraper work together. The elastic pushing component, utilizing the incompressible nature of hydraulic oil, evenly transmits pressure to all parts of the first piston, causing the scraper to apply uniform pressure to all parts of the magnetic separation roller along its axis, ensuring effective removal of magnetic materials and solving the problem of uneven pressure application in traditional methods. Even if the scraper wears, this component can adaptively adjust the pressure to maintain contact between the scraper and the magnetic separation roller. The elastic pushing component allows for precise adjustment of the contact pressure via a threaded rod and handle. The transparent design and graduations of the second piston cylinder facilitate operator observation of the equipment status and scraper wear, enabling timely maintenance. The rational design of each component of the device efficiently solves the problems in the prior art and powerfully promotes the green and low-carbon process of construction waste treatment.
[0075] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A green low-carbon magnetic separation type construction waste separation device, characterized in that, The utility model relates to a building waste magnetic separation device, comprising: a box; a magnetic separation roller arranged in the box and used for adsorbing magnetic substances in the building waste; a scraper mechanism, comprising: a first piston cylinder arranged on one side of the magnetic separation roller and having a length direction parallel to a first piston cylinder axis; a first piston slidingly arranged in the first piston cylinder and having a sliding direction perpendicular to the first piston cylinder axis; a scraper connected to one end of the first piston cylinder and used for abutting against the magnetic separation roller to remove the magnetic substances adsorbed on the magnetic separation roller; an elastic pushing assembly connected to the first piston cylinder; a part of the first piston cylinder between the first piston and the elastic pushing assembly is filled with hydraulic oil; the elastic pushing assembly is used for continuously pushing the hydraulic oil to keep the first piston driving the scraper to abut against the magnetic separation roller.
2. The green low-carbon magnetic separation type construction waste separation device according to claim 1, characterized in that, The elastic pushing assembly comprises: a second piston cylinder connected to and communicated with one end of the first piston cylinder; a second piston slidingly arranged in the second piston cylinder; the hydraulic oil is filled in a part of the first piston cylinder and the second piston cylinder between the first piston and the second piston; an elastic member used for continuously pushing the second piston to one side of the hydraulic oil.
3. The green low-carbon magnetic separation type construction waste separation device according to claim 2, characterized in that: The elastic pushing assembly further comprises: a threaded rod threaded through the second piston cylinder; the elastic member abuts between the second piston and the threaded rod; screwing the threaded rod can adjust the compression strength of the elastic member.
4. The green low-carbon magnetic separation type construction waste separation device according to claim 3, characterized in that: an outer end of the threaded rod is connected with a handle.
5. The green low-carbon magnetic separation type construction waste separation device according to claim 3, characterized in that: an inner end of the threaded rod is slidingly connected with the second piston cylinder through a third piston; the elastic member abuts between the second piston and the third piston.
6. The green low-carbon magnetic separation type construction waste separation device according to claim 2, characterized in that: the second piston cylinder is arranged outside the box; the second piston cylinder is made of transparent material.
7. The green low-carbon magnetic separation type construction waste separation device according to claim 6, characterized in that: a side surface of the second piston cylinder has a scale extending along the sliding direction of the second piston.
8. The green low-carbon magnetic separation type construction waste separation device according to claim 2, characterized in that: the elastic member is a spiral spring.
9. The green low-carbon magnetic separation type construction waste separation device according to claim 1, characterized in that: the first piston cylinder is detachably connected with the box.
10. The green low-carbon magnetic separation type construction waste separation device according to claim 9, characterized in that: a part of the first piston cylinder outside the box has a connecting plate; the connecting plate is fixed to the box through a plurality of bolts.