Photovoltaic material dip-coating device

CN224072434UActive Publication Date: 2026-04-03JIANGSU XINGHAN NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

[0004]但是上述设备在实际使用过程中,虽然能进行良好的浸涂,但是在将光伏板浸涂拿起时,会有部分漆液滴落在下方的管路上,最终产生漆液浪费不能充分利用的问题;鉴于此,我们提出了一种光伏材料浸涂装置

Benefits of technology

[0015]1、该光伏材料浸涂装置,在将光伏板插入到固定座组件上后进行浸涂时,启动电机带动螺纹杆进行旋转,使得被限位的螺纹滑块带动移动架进行位移,进而使得韧性杆上的刮插板能将外接滴管组件表面滴落附着的漆液进行刮除,并且在韧性杆进行位移时能被韧性凸板上的弧形凸块周期性的搓动,进而通过振动使得刮插板与外接滴管组件外壁上附着的漆液能被进一步的抖落,保证了漆液能被充分的进行利用。

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Abstract

The utility model relates to the technical field of dip-coating devices, and discloses a photovoltaic material dip-coating device which comprises a box body, an external dropper assembly arranged on the outer wall of the box body, a discharge pipe arranged on the outer wall of the box body, a roller brush assembly arranged on the outer wall of the box body, and an anti-adhesion assembly arranged on the outer wall of the box body. A fixed seat assembly is arranged on the outer wall of the anti-adhesion assembly, and when the photovoltaic panel is inserted into the fixed seat assembly for dip-coating, a motor is started to drive a threaded rod to rotate, so that a limited threaded sliding block drives a movable frame to move; furthermore, a scraping and inserting plate on the tough rod can scrape paint liquid which drips and is attached to the surface of the external dropper assembly, and the tough rod can be periodically rubbed by an arc-shaped convex block on a tough convex plate during displacement, so that the paint liquid which is attached to the scraping and inserting plate and the outer wall of the external dropper assembly can be further shaken off through vibration; and it is guaranteed that the paint liquid can be fully utilized.
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Description

Technical Field

[0001] This utility model relates to the field of dip coating equipment technology, specifically a photovoltaic material dip coating equipment. Background Technology

[0002] At present, the photovoltaic industry is developing rapidly and photovoltaic panels are widely used. In the processing of photovoltaic materials, it is often necessary to process coatings on the surface of photovoltaic panels. Dip coating is a process that achieves the purpose of coating by immersion. The operation involves immersing the object to be coated in the paint liquid. After all parts are coated with the paint liquid, the object to be coated is lifted out of the paint liquid. The excess paint liquid is allowed to drip back into the paint tank naturally or by force. After drying, a coating film is formed on the surface of the object to be coated.

[0003] According to a photovoltaic panel dip-coating device disclosed in the above application (Announcement No.: CN221777752U), under the action of two pressure coating rollers, when the photovoltaic panel has completed the dip-coating process and needs to be lifted out, every two pressure coating rollers will apply a second coat of paint to the photovoltaic panel that has already been dip-coated. This second coat of paint can not only touch up some areas on the photovoltaic panel that have not been dip-coated, but also make some areas on the photovoltaic panel that have been dip-coated unevenly and evenly coated, thereby improving the dip-coating quality of each photovoltaic panel.

[0004] However, in actual use, although the above-mentioned equipment can perform good dip coating, some paint will drip onto the pipeline below when the photovoltaic panel is picked up after dip coating, resulting in paint waste and inefficient utilization. In view of this, we propose a photovoltaic material dip coating device. Utility Model Content

[0005] The purpose of this invention is to provide a photovoltaic material impregnation and coating device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic material impregnation and coating device, comprising a housing, an external drip tube assembly provided on the outer wall of the housing, a discharge pipe provided on the outer wall of the housing, a roller brush assembly provided on the outer wall of the housing, an anti-adhesion assembly provided on the outer wall of the housing, a fixing seat assembly provided on the outer wall of the anti-adhesion assembly, a photovoltaic panel provided on the outer wall of the fixing seat assembly, the anti-adhesion assembly comprising a protective sleeve, the protective sleeve being fixedly connected to the outer wall of the housing, a motor being fixedly connected to the outer wall of the protective sleeve, a threaded rod being fixedly connected to the output end of the motor through the protective sleeve, a threaded slider being threadedly connected to the outer wall of the threaded rod, and a movable frame being fixedly connected to the outer wall of the threaded slider;

[0007] A resilient rod is fixedly connected to the outer wall of the movable frame. A scraper plate is fixedly connected to the outer wall of the resilient rod. A resilient convex plate is fixedly connected to the inner wall of the box. An arc-shaped protrusion is fixedly connected to the outer wall of the resilient convex plate. A hydraulic rod is fixedly connected to the inner wall of the box. A lifting plate is fixedly connected to the end of the hydraulic rod.

[0008] Preferably, the number of scraper plates is several, and the several scraper plates are arranged in a linear array on the outer wall of the tough rod.

[0009] Preferably, the outer wall of the protective sleeve is adapted to the outer wall of the threaded slider, so that the threaded slider can move smoothly within the inner wall of the protective sleeve.

[0010] Preferably, the centerline of the threaded slider is on the same straight line as the centerline of the movable frame and the centerline of the flexible rod.

[0011] Preferably, the inner wall of the box is provided with a flow-dispersing component, the flow-dispersing component includes a horizontal plate, the horizontal plate is fixedly connected to the inner wall of the box, and a toggle piece is fixedly connected to the outer wall of the horizontal plate.

[0012] Preferably, the number of the actuating pieces is several, and the several actuating pieces are arranged in a linear array on the outer wall of the horizontal plate.

[0013] Preferably, the outer wall of the actuating piece is adapted to the outer wall of the lifting plate, so that the lifting plate can compress and deform the actuating piece after it is raised.

[0014] Compared with the prior art, the present invention provides a photovoltaic material dip-coating device, which has the following beneficial effects:

[0015] 1. In this photovoltaic material dipping coating device, when the photovoltaic panel is inserted into the fixed base assembly for dipping coating, the motor is started to drive the threaded rod to rotate, which causes the limited threaded slider to move the moving frame. This allows the scraper plate on the flexible rod to scrape off the paint dripping onto the surface of the external dripping assembly. Furthermore, as the flexible rod moves, it is periodically rubbed by the arc-shaped protrusions on the flexible protrusion plate. This vibration further shakes off the paint adhering to the scraper plate and the outer wall of the external dripping assembly, ensuring that the paint is fully utilized.

[0016] 2. In this photovoltaic material dipping and coating device, when the hydraulic rod is extended to lift out the dip-coated photovoltaic panel, the lifting plate can compress and deform the actuating plate after being lifted. This allows the actuating plate to better disturb the paint liquid at the bottom when it swings back after deformation, so that the paint liquid can be better dipped and coated on the photovoltaic panel, ultimately improving the overall practicality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the protective sleeve structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the arc-shaped protrusion and the movable frame structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the toughness rod and scraper plate structure of this utility model.

[0021] In the diagram: 1. Box body; 2. External drip tube assembly; 3. Discharge pipe; 4. Anti-adhesion assembly; 401. Protective sleeve; 402. Motor; 403. Threaded rod; 404. Threaded slider; 405. Moving frame; 406. Tough rod; 407. Scraper plate; 408. Tough convex plate; 409. Arc-shaped protrusion; 410. Hydraulic rod; 411. Lifting plate; 5. Turbine assembly; 501. Horizontal plate; 502. Actuating plate; 6. Roller brush assembly; 7. Fixing base assembly; 8. Photovoltaic panel. Detailed Implementation

[0022] like Figures 1-4 As shown, this utility model provides a technical solution: a photovoltaic material impregnation device, including a box 1, an external drip tube assembly 2 and a discharge pipe 3 on the outer wall of the box 1, a roller brush assembly 6 and an anti-adhesion assembly 4 on the outer wall of the box 1, a fixing seat assembly 7 on the outer wall of the anti-adhesion assembly 4, and a photovoltaic panel 8 on the outer wall of the fixing seat assembly 7. The anti-adhesion assembly 4 includes a protective sleeve 401, which is fixedly connected to the outer wall of the box 1. A motor 402 is fixedly connected to the outer wall of the protective sleeve 401. The output end of the motor 402 passes through the protective sleeve 401 and is fixedly connected to a threaded rod 403. A threaded slider 404 is threadedly connected to the outer wall of the threaded rod 403, and a movable frame 405 is fixedly connected to the outer wall of the threaded slider 404.

[0023] Furthermore, the toughness rod 406 is fixedly connected to the outer wall of the movable frame 405, and a scraper plate 407 is fixedly connected to the outer wall of the toughness rod 406. A toughness protrusion plate 408 is fixedly connected to the inner wall of the box 1, and an arc-shaped protrusion 409 is fixedly connected to the outer wall of the toughness protrusion plate 408. A hydraulic rod 410 is fixedly connected to the inner wall of the box 1, and a lifting plate 411 is fixedly connected to the end of the hydraulic rod 410.

[0024] In the embodiments of this utility model, the number of scraper plates 407 is several, and the several scraper plates 407 are arranged in a linear array on the outer wall of the tough rod 406. The outer wall of the protective sleeve 401 is adapted to the outer wall of the threaded slider 404, so that the threaded slider 404 can move smoothly in the inner wall of the protective sleeve 401. The center line of the threaded slider 404, the center line of the moving frame 405 and the center line of the tough rod 406 are all on the same straight line.

[0025] Furthermore, the inner wall of the housing 1 is provided with a flow-dispersing component 5, which includes a horizontal plate 501. The horizontal plate 501 is fixedly connected to the inner wall of the housing 1. The outer wall of the horizontal plate 501 is fixedly connected with a toggle piece 502. The number of toggle pieces 502 is several, and the several toggle pieces 502 are arranged in a linear array on the outer wall of the horizontal plate 501. The outer wall of the toggle piece 502 is adapted to the outer wall of the lifting plate 411, so that the lifting plate 411 can squeeze and deform the toggle piece 502 after it is lifted.

[0026] In this invention, during daily use, the roller brush assembly 6 and the external dripping assembly 2 are activated. When the roller brush assembly 6 completes the dip-coating process of the photovoltaic panel 8 and needs to be lifted and removed, every two pressure rollers will perform a second pressure coating of paint on the photovoltaic panel 8 that has already been dip-coated. This second pressure coating process not only touches up some areas on the photovoltaic panel 8 that have not been dip-coated, but also smooths out areas where the paint is unevenly applied or uneven, thereby improving the dip-coating quality of each photovoltaic panel 8. The external dripping assembly 2 drips an appropriate amount of paint, making the rollers... The brush assembly 6 and the photovoltaic panel 8 below can be fully dipped in the coating. When the photovoltaic panel 8 is inserted into the fixing base assembly 7 for dipping, the motor 402 is started to drive the threaded rod 403 to rotate, so that the threaded slider 404, which is limited, drives the moving frame 405 to move. This allows the scraper plate 407 on the flexible rod 406 to scrape off the paint dripping onto the surface of the external dripping tube assembly 2. When the flexible rod 406 moves, it is periodically rubbed by the arc-shaped protrusion 409 on the flexible protrusion plate 408. Through vibration, the paint adhering to the scraper plate 407 and the outer wall of the external dripping tube assembly 2 can be further shaken off, ensuring that the paint can be fully utilized.

[0027] When the hydraulic rod 410 is extended to lift out the coated photovoltaic panel 8, the lifting plate 411 can compress and deform the actuating plate 502 after being lifted. This allows the actuating plate 502 to better disturb the bottomed paint liquid when it is deformed and swinging back, so that the paint liquid can be better coated on the photovoltaic panel 8, ultimately improving the overall practicality.

[0028] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A photovoltaic material dip coating device comprising a box (1), the outer wall of the box (1) is provided with an external connecting dropper assembly (2), the outer wall of the box (1) is provided with a discharge pipe (3), the outer wall of the box (1) is provided with a roller brush assembly (6), characterized in that: The outer wall of the box (1) is provided with an anti-adhesion assembly (4), the outer wall of the anti-adhesion assembly (4) is provided with a fixing seat assembly (7), the outer wall of the fixing seat assembly (7) is provided with a photovoltaic panel (8), and the anti-adhesion assembly (4) comprises: A protective sleeve (401) is fixedly connected to the outer wall of the box (1), a motor (402) is fixedly connected to the outer wall of the protective sleeve (401), a threaded rod (403) is fixedly connected to the output end of the motor (402) and penetrates the protective sleeve (401), a threaded sliding block (404) is threadedly connected to the outer wall of the threaded rod (403), and a moving frame (405) is fixedly connected to the outer wall of the threaded sliding block (404). A flexible rod (406) is fixedly connected to the outer wall of the moving frame (405), a scraping plate (407) is fixedly connected to the outer wall of the flexible rod (406), a flexible lug (408) is fixedly connected to the inner wall of the box (1), an arc-shaped lug (409) is fixedly connected to the outer wall of the flexible lug (408), a hydraulic rod (410) is fixedly connected to the inner wall of the box (1), and a lifting plate (411) is fixedly connected to the end of the hydraulic rod (410).

2. A photovoltaic material dip coating apparatus as claimed in claim 1, wherein: The scraping plates (407) are arranged in a linear array on the outer wall of the flexible rod (406).

3. A photovoltaic material dip coating apparatus as claimed in claim 1, wherein: The outer wall of the protective sleeve (401) is matched with the outer wall of the threaded sliding block (404).

4. A photovoltaic material dip coating apparatus as claimed in claim 1, wherein: The center line of the threaded sliding block (404) is on the same straight line as the center lines of the moving frame (405) and the flexible rod (406).

5. The photovoltaic material dip coating apparatus of claim 1, wherein: The inner wall of the box (1) is provided with a turbulence assembly (5), and the turbulence assembly (5) comprises a horizontal plate (501) fixedly connected to the inner wall of the box (1), and a plurality of actuating pieces (502) fixedly connected to the outer wall of the horizontal plate (501).

6. A photovoltaic material dip coating apparatus as claimed in claim 5, wherein: The actuating pieces (502) are arranged in a linear array on the outer wall of the horizontal plate (501).

7. A photovoltaic material dip coating apparatus as claimed in claim 5, wherein: The outer wall of the actuating piece (502) is matched with the outer wall of the lifting plate (411).

Citation Information

Patent Citations

  • Photovoltaic glass dip-coating device

    CN221777752U