Metal separation device

By controlling the flipping of the flapper through the drive component, the material falling time is extended, which solves the problem of defective products entering the good product channel in the existing technology and achieves higher separation accuracy.

CN224072709UActive Publication Date: 2026-04-03GUANGDONG SUPER ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

When switching directions, defective products in existing metal separation devices can easily enter the good product channel, affecting the separation accuracy.

Method used

The flipping plate is controlled by a drive component. By extending the material falling time and switching between the second channel and the dropping channel or waste channel, precise separation is achieved.

Benefits of technology

It improves the accuracy of metal separation and reduces the probability of defective products entering the good product channel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of material separating devices, and particularly relates to a metal separating device which comprises a driving assembly, a material containing cavity, a metal detecting assembly, a communicating assembly and a material distributing cavity, the material containing cavity, the metal detecting assembly, the communicating assembly and the material distributing cavity are sequentially arranged from top to bottom, the bottom of the material distributing cavity extends outwards to form a vertically-arranged material falling channel, and the side portion of the material distributing cavity extends outwards to form an obliquely-arranged waste material channel. A flipping plate is movably connected into the distributing cavity, the output end of the driving assembly is in transmission connection with the flipping plate, the discharging channel or the waste channel can be communicated with the second channel, and the metal detection assembly is in electric signal connection with the driving assembly. The first channel of the metal detection assembly indirectly communicates with the material distribution cavity through the second channel of the connecting assembly, the second channel is used for prolonging the time needed by materials to fall into the material distribution cavity, the transition time for achieving overturning is provided for an overturning plate, then the situation that defective products fall into the material falling channel is reduced, and the separation precision is improved advantageously.
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Description

Technical Field

[0001] This utility model belongs to the technical field of material separation devices, and particularly relates to metal separation devices. Background Technology

[0002] Metal separation devices are used to remove metal particles from granular materials. In existing technology, a falling metal detector is commonly used for metal particle separation. When the material to be tested passes through the metal detector head located inside the device, it is determined whether the material contains metal particles. The bottom of the device has a channel structure for switching directions (one direction for receiving good products, and the other for receiving defective products). The outlet of the metal detector head is directly connected to the inlet of the aforementioned channel structure. This structure has the following drawbacks: the switching direction is generally achieved through mechanical action, and defective products can easily enter the channel for receiving good products during the aforementioned mechanical action, thus affecting the accuracy of separation. Utility Model Content

[0003] The purpose of this invention is to provide a metal separation device, which aims to solve the technical problem of insufficient separation accuracy in the prior art.

[0004] To achieve the above objectives, the metal separation device provided in this embodiment of the present invention includes a driving component, a material placement chamber, a metal detection component, a connecting component, and a dispensing chamber arranged sequentially from top to bottom. The metal detection component has a vertically arranged first channel, and the connecting component has a vertically arranged second channel whose top end is connected to the first channel. The bottom of the dispensing chamber has a vertically arranged material drop channel extending outward, and the side has an inclined waste channel extending outward. A flipping plate is movably connected inside the dispensing chamber. The output end of the driving component is drivenly connected to the flipping plate, enabling the material drop channel or the waste channel to communicate with the second channel. The metal detection component is electrically connected to the driving component.

[0005] Optionally, the driving assembly includes a processor, a cylinder, and a solenoid valve. The processor and the solenoid valve are electrically connected to the processor. The cylinder is connected to an external air source through the solenoid valve. The end of the flipping plate is provided with a rotating shaft, which is rotatably connected to the side wall of the material distribution chamber. The free end of the piston rod of the cylinder is hinged to a swing arm, and the other end of the swing arm is fixedly connected to the end of the rotating shaft. When the piston rod of the cylinder is pushed out, the rotating shaft drives the flipping plate to flip upward, thereby connecting the material discharge channel with the second through hole. When the piston rod of the cylinder is pulled back, the rotating shaft drives the flipping plate to flip upward, thereby connecting the waste channel with the second channel.

[0006] Optionally, the rotating shaft includes a shaft body, and two ends of the shaft body are respectively provided with connecting rods arranged coaxially. The inner end of the connecting rod is fixedly connected to the shaft body, and the outer end is provided with a D-shaped step. The end of the swing arm away from the piston rod is provided with a notch adapted to the D-shaped step.

[0007] Optionally, the side of the shaft is recessed with a right-angle step, and the flipping plate is fixedly connected to the right-angle step by welding.

[0008] Optionally, the free end of the piston rod of the cylinder is provided with a hinge seat, which is movably connected to the swing arm.

[0009] Optionally, it also includes a hollow shell and a funnel. The metal detection component, the communication component, and the dispensing cavity are respectively disposed in the inner cavity of the hollow shell. The dispensing cavity is opened on the funnel. The funnel is disposed on the outer top of the hollow shell, and its outlet is connected to the first channel.

[0010] Optionally, it also includes a first assembly plate and a push-pull plate. The first assembly plate has a first through hole corresponding to the first channel. The bottom of the first assembly plate is fixedly connected to the outer top of the hollow shell, and the top is aligned with and fixedly connected to the discharge port of the funnel. The top of the first assembly plate has a sliding groove. The push-pull plate has a second through hole and slides with the sliding groove. When the push-pull plate slides, it can make the material placement cavity communicate with the first channel or make the material placement cavity separate from the second channel.

[0011] Optionally, it also includes a second assembly plate, the second assembly plate having a third through hole aligned with the first channel, the top of the second assembly plate being fixedly connected to the inner top wall of the hollow shell, and the bottom of the second assembly plate being fixedly connected to the top of the metal detection assembly.

[0012] Optionally, the connecting component is a central column, the second channel passes through the column, the top end of the column is fixedly connected to the metal detection component, and the bottom end is provided with a dispensing box, the dispensing cavity is opened in the dispensing box.

[0013] Optionally, it also includes a bottom frame support, a material discharge box, and a waste pipe. The material discharge channel runs vertically through the material discharge box. The bottom end of the material discharge box is fixedly connected to the bottom frame support, and the top end is fixedly connected to the bottom end of the material distribution box. An inclined connecting pipe is provided on the outer side of the material distribution box, and the other end of the connecting pipe is connected to the inlet of the waste pipe.

[0014] The above-mentioned one or more technical solutions in the metal separation device provided in this utility model embodiment have at least one of the following technical effects: the first channel of the metal detection component is indirectly connected to the material distribution chamber through the second channel of the connecting component. The second channel is used to extend the time required for the material to fall into the material distribution chamber and to provide a transition time for the flipping plate to flip, thereby reducing the situation of defective products falling into the material drop channel and improving the accuracy of separation. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the metal separation device provided in an embodiment of the present invention.

[0017] Figure 2 A schematic diagram of the hidden hollow shell and bottom frame support of the metal separation device provided in this embodiment of the utility model.

[0018] Figure 3 for Figure 2 A cross-sectional diagram.

[0019] The following are the labeling elements in the figure:

[0020] 10—Hollow shell 20—Metal detection component 30—Connecting component

[0021] 40—Distribution box body; 50—Drive assembly; 60—Base frame support

[0022] 11—Function funnel; 12—Material feeding cavity; 13—First assembly plate

[0023] 131—First perforation; 132—Slide groove; 14—Push-pull plate

[0024] 141—Second perforation; 15—Second assembly plate; 151—Third perforation

[0025] 21—First channel; 31—Second channel; 41—Distribution chamber

[0026] 42—Feeding box body; 421—Feeding channel; 43—Waste pipe

[0027] 431—Waste channel; 44—Flip plate; 441—Rotating shaft

[0028] 45—Connecting pipe body; 51—Processor; 52—Cylinder

[0029] 521—Swing arm; 522—Hinge seat; 53—Solenoid valve. Detailed Implementation

[0030] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0031] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0033] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0034] In one embodiment of this utility model, such as Figures 1-3As shown, a metal separation device is provided, including a drive assembly 50, a material placement chamber 12 arranged from top to bottom, a metal detection assembly 20, a communication assembly 30, and a material distribution chamber 41. The metal detection assembly 20 has a vertically arranged first channel 21, and the communication assembly 30 has a vertically arranged second channel 31 whose top end is connected to the first channel 21. The bottom of the material distribution chamber 41 has a vertically arranged material drop channel 421 extending outward, and the side has an inclined waste channel 431 extending outward. A flipping plate 44 is movably connected inside the material distribution chamber 41. The output end of the drive assembly 50 is connected to the flipping plate 44, enabling the material drop channel 421 or the waste channel 431 to communicate with the second channel 31. The metal detection assembly 20 is electrically connected to the drive assembly 50. Specifically, the metal detection component 20 is a metal detector head with a shell. The first channel 21 runs vertically through the metal detector head. The inner cavity of the metal detector head is equipped with a detection coil that is arranged around the outside of the first channel 21. When the metal detector head detects metal particles mixed in the falling material, it transmits an electrical signal to the processor 51. The processor 51 controls the solenoid valve 53 to perform an action according to the aforementioned electrical limit signal. The piston rod of the cylinder 52 is pulled back, causing the flip plate 44 to flip downward, so that the second channel 31 is connected to the waste channel 431. The defective material slides down the tilting direction to the outside of the dispensing chamber 41, thereby completing the removal of metal particles. When the metal detector head does not detect metal particles in the falling material, it transmits an electrical signal to the processor 51. The processor 51 controls the solenoid valve 53 to perform an action according to the aforementioned electrical limit signal. The piston rod of the cylinder 52 is pushed out, causing the flip plate 44 to flip upward, so that the second channel 31 is connected to the dropping channel 421.

[0035] In one embodiment of this utility model, such as Figures 1-2 As shown, the drive assembly 50 includes a processor 51, a cylinder 52, and a solenoid valve 53. The processor 51 and the solenoid valve 53 are electrically connected to the processor 51. The cylinder 52 is connected to an external air source through the solenoid valve 53. The end of the flipping plate 44 is provided with a rotating shaft 441, which is rotatably connected to the side wall of the material distribution chamber 41. The free end of the piston rod of the cylinder 52 is hinged to a swing arm 521, and the other end of the swing arm 521 is fixedly connected to the end of the rotating shaft 441. When the piston rod of the cylinder 52 is pushed out, the rotating shaft 441 drives the flipping plate 44 to flip upward, thereby connecting the material discharge channel 421 with the second through hole. When the piston rod of the cylinder 52 is pulled back, the rotating shaft 441 drives the flipping plate 44 to flip upward, thereby connecting the waste channel 431 with the second channel 31. The structure is simple and easy to assemble.

[0036] In one embodiment of this utility model, such as Figures 1-3As shown, the rotating shaft 441 includes a shaft body, with connecting rods arranged coaxially at both ends of the shaft body. The inner end of the connecting rod is fixedly connected to the shaft body, and the outer end is provided with a D-shaped step. The end of the swing arm 521 away from the piston rod is provided with a notch adapted to the D-shaped step. Specifically, the D-shaped step includes a first straight section, a first arc section, a second straight section, and a second arc section connected at the first and second ends. The outline of the notch corresponds to the D-shaped step. The two straight sections are used to avoid relative rotation between the connecting rod and the swing arm 521 during transmission, thereby reducing the possibility of gaps between the free end of the flipping plate 44 and the cavity wall of the dispensing cavity 41 due to incomplete flipping. In this embodiment, the inner end of the connecting rod is provided with a D-shaped step with the same structure as the outer end, and the end of the shaft body is provided with a groove adapted to the D-shaped step. The connecting rod is coaxially provided with screw holes from the outside to the inside. After the D-shaped step and the groove are engaged, the end of the shaft body is fixed to the connecting rod by screws.

[0037] In one embodiment of this utility model, such as Figure 3 As shown, the side of the shaft body is recessed with a right-angled step, and the flipping plate 44 is fixedly connected to the right-angled step by welding. Specifically, the flipping plate 44 is a rectangular plate structure, and its connecting end is fixedly connected to the right-angled step of the shaft body by welding. The free end of the piston rod of the cylinder 52 is provided with a hinge seat 522, and the hinge seat 522 is movably connected to the swing arm 521.

[0038] In one embodiment of this utility model, such as Figure 1 As shown, it also includes a hollow outer shell 10 and a funnel 11. The metal detection component 20, the connecting component 30, and the dispensing chamber 41 are respectively disposed in the inner cavity of the hollow outer shell 10. The material placement chamber 12 is opened on the funnel 11. The funnel 11 is located on the outer top of the hollow outer shell 10, and its outlet is connected to the first channel 21. Specifically, several material particles to be detected are placed in the material placement chamber 12 of the funnel 11. When the filling is complete, the material placement space is connected to the first channel 21 by pushing the push-pull plate 14. The aforementioned material particles to be detected fall one by one through the first channel 21 of the metal detector.

[0039] In one embodiment of this utility model, such as Figure 3As shown, it also includes a first assembly plate 13 and a push-pull plate 14. The first assembly plate 13 has a first through hole 131 corresponding to the first channel 21. The bottom of the first assembly plate 13 is fixedly connected to the outer top of the hollow shell 10, and the top is aligned with and fixedly connected to the discharge port of the funnel 11. The top of the first assembly plate 13 has a sliding groove 132. The push-pull plate 14 has a second through hole 141 and slides with the sliding groove 132. When the push-pull plate 14 slides, it can connect the material placement cavity 12 with the first channel 21 or isolate the material placement cavity 12 from the second channel 31. Specifically, the first assembly plate 13 is made of aluminum, which helps to improve the support strength. Both ends of the push-pull plate 14 are provided with upward-extending paddles for easy operation by technicians.

[0040] In one embodiment of this utility model, such as Figure 3 As shown, it also includes a second assembly plate 15, which has a third through hole 151 aligned with the first channel 21. The top of the second assembly plate 15 is fixedly connected to the inner top wall of the hollow housing 10, and the bottom of the second assembly plate 15 is fixedly connected to the top of the metal detection assembly 20. Specifically, the second assembly plate 15 is made of aluminum, which helps to improve the support strength.

[0041] In one embodiment of this utility model, such as Figure 3 As shown, the connecting component 30 is a cylindrical body with a central channel 31 passing through it. The top end of the cylindrical body is fixedly connected to the metal detection component 20, and the bottom end is provided with a dispensing box 40. The dispensing cavity 41 is opened within the dispensing box 40. Specifically, the height of the connecting component 30 is 1.5 times the height of the metal detection component 20, further extending the time required for the material to fall into the dispensing cavity 41.

[0042] In one embodiment of this utility model, such as Figure 1 As shown, the device also includes a base frame support 60, a material discharge box 42, and a waste material pipe 43. The material discharge channel 421 extends vertically through the material discharge box 42. The bottom end of the material discharge box 42 is fixedly connected to the base frame support 60, and the top end is fixedly connected to the bottom end of the material distribution box 40. An inclined connecting pipe 45 extends outward from the outer side of the material distribution box 40, and the other end of the connecting pipe 45 is connected to the inlet of the waste material pipe. Specifically, the base frame support 60 includes horizontally arranged and crisscrossed first support rods and four vertically placed second support rods. The first support rods are fixed by welding and form an assembly plane corresponding to the bottom shape of the material discharge box 42, as well as a fourth through hole for good quality materials to pass through. The top ends of the four second support rods are welded to the first support rods, and the bottom ends are connected to rollers to facilitate the movement of the device.

[0043] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. Metal separation device, characterized in that: The utility model provides a material placing cavity, a metal detecting assembly, a communicating assembly and a material distributing cavity are arranged in sequence from top to bottom, the metal detecting assembly is equipped with the first channel of vertical arrangement, the communicating assembly is equipped with the second channel of vertical arrangement and the top end is connected with the first channel, the bottom of material distributing cavity outwardly extends the vertical arrangement of the material falling channel, the lateral part outwardly extends the waste channel of inclined arrangement, the material distributing cavity is movably connected with the turnover plate, the output of drive assembly is transmission connection with the turnover plate, can make the material falling channel or waste channel with the second channel, the metal detecting assembly and drive assembly are electric signal connection.

2. The metal separation device of claim 1, wherein: The drive assembly includes a processor, a cylinder and a solenoid valve, the processor and the solenoid valve are electrically connected with the processor respectively, the cylinder is connected with an external air source through the solenoid valve, the end of the turnover plate is provided with a rotating shaft, the rotating shaft is rotatably connected with the side wall of the material distributing cavity, the free end of the piston rod of the cylinder is hingedly connected with a swing arm, the other end of the swing arm is fixedly connected with the end of the rotating shaft, when the piston rod of the cylinder is pushed out, the turnover plate is driven upward by the rotating shaft, so that the material falling channel is communicated with the second channel, when the piston rod of the cylinder is pulled back, the turnover plate is driven upward by the rotating shaft, so that the waste channel is communicated with the second channel.

3. The metal separation apparatus of claim 2, wherein: The rotating shaft includes a shaft body, the two ends of the shaft body are respectively provided with coaxially arranged connecting rods, the inner end of the connecting rod is fixedly connected with the shaft body, and the outer end is provided with a D-shaped step, the end of the swing arm away from the piston rod is provided with a notch matched with the D-shaped step.

4. The metal separation apparatus of claim 3, wherein: The side of the shaft body is inwardly recessed with a right-angle step, and the turnover plate is fixedly connected with the right-angle step by welding.

5. The metal separation apparatus of claim 2, wherein: The free end of the piston rod of the cylinder is provided with a hinging seat, and the hinging seat is movably connected with the swing arm.

6. The metal separation apparatus of claim 1, wherein: The utility model also includes a hollow shell and a hopper, the metal detecting assembly, the communicating assembly and the material distributing cavity are arranged in the inner cavity of the hollow shell respectively, the material placing cavity is arranged on the hopper, the hopper is arranged on the outer top of the hollow shell, and the discharge port of the hopper is in butt joint with the first channel.

7. The metal separation apparatus of claim 6, wherein: The utility model also includes a first assembly plate and a push-pull plate, the first assembly plate is provided with a first perforation corresponding to the first channel, the bottom of the first assembly plate is fixedly connected with the outer top of the hollow shell, the top of the first assembly plate is aligned with and fixedly connected with the discharge port of the hopper, the top of the first assembly plate is provided with a chute, the push-pull plate is provided with a second perforation and is in sliding fit with the chute, and when the push-pull plate slides, the material placing cavity can be communicated with the first channel or the material placing cavity can be isolated from the second channel.

8. The metal separation apparatus of claim 6, wherein: The utility model also includes a second assembly plate, the second assembly plate is provided with a third perforation aligned with the first channel, the top of the second assembly plate is fixedly connected with the inner top wall of the hollow shell, and the bottom of the second assembly plate is fixedly connected with the top of the metal detecting assembly.

9. The metal separation apparatus of claim 1, wherein: The communication assembly is a columnar body, the second channel penetrates through the columnar body, the top end of the columnar body is fixedly connected with the metal detection assembly, and the bottom end is provided with a distribution box body.

10. The metal separation apparatus of claim 9, wherein: Further comprising a bottom frame support, a blanking box body and a waste pipeline, the blanking channel penetrates through the blanking box body in the vertical direction, the bottom end of the blanking box body is fixedly connected with the bottom frame support, the top end is fixedly connected with the bottom end of the distribution box body, the outer side of the distribution box body is outwardly provided with an inclined arrangement connecting pipe body, and the other end of the connecting pipe body is in butt joint with the feed port of the waste pipeline.