Air-blast cleaning device of badminton washing and whitening production line

By combining the air jet cleaning device's bubble impact with the conveying mechanism, the problem of insufficient cleaning of badminton shuttlecocks is solved, achieving a highly efficient cleaning effect.

CN224072842UActive Publication Date: 2026-04-03ANHUI DENGFENG SPORTS GOODS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The poor cleaning effect of existing badminton shuttlecocks is mainly due to the fact that the feathers float on the water surface, resulting in insufficient contact with the cleaning water.

Method used

The system combines an air-jetting mechanism and a conveying mechanism. A high-pressure air pump generates airflow, which uses the impact and shearing force of air bubbles to clean the feathers. At the same time, a conveyor chain roller and a moving screen are used to make the feathers sink and come into full contact with the water.

Benefits of technology

It improves the cleaning effect of badminton shuttlecocks, removing surface dirt and impurities through the strong impact and shearing force of bubbles, thus achieving thorough cleaning of the feathers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air-blast cleaning device for a shuttlecock white washing production line. Belongs to the field of badminton production. According to the technical key points, the device comprises an air blasting mechanism, the air blasting mechanism comprises a cleaning box, one side of the cleaning box is fixedly connected with a high-pressure air pump, the output end of the high-pressure air pump is fixedly connected with a communicated air pipe, one side of the air pipe is uniformly and fixedly connected with a plurality of communicated flow guide pipes, and each group of flow guide pipes penetrate through the cleaning box; the flow guide pipes are arranged in the cleaning box and fixedly connected with the cleaning box, and the tops of the flow guide pipes are evenly and fixedly connected with a plurality of communicated air taps. The conveying mechanism comprises conveying chain rollers which are symmetrically and rotationally connected to the interior of the cleaning box; the utility model aims to provide an air-blast cleaning device for a shuttlecock white washing production line. The feather cleaning device is used for improving the feather cleaning effect.
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Description

Technical Field

[0001] This utility model relates to the field of badminton production, specifically to an air-jet cleaning device for a badminton bleaching production line. Background Technology

[0002] Badminton enjoys a broad following, with young people pursuing a fashionable and healthy lifestyle, as well as middle-aged and elderly people valuing exercise and social interaction, all showing a strong interest in the sport. As people's living standards improve and their health awareness increases, the number of people participating in badminton continues to rise, driving demand for badminton products.

[0003] Most current feather cleaning methods involve directly placing the feathers into a cleaning tank for agitation and cleaning. Because feathers are light, they tend to float on the water surface, preventing them from fully contacting the cleaning water and resulting in poor cleaning effects. Utility Model Content

[0004] The purpose of this invention is to provide an air-jet cleaning device for a badminton shuttlecock washing and whitening production line to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An air-jet cleaning device for a badminton shuttlecock washing and whitening production line, comprising:

[0007] An air-flushing mechanism includes a cleaning box, a high-pressure air pump fixedly connected to one side of the cleaning box, an air pipe fixedly connected to the output end of the high-pressure air pump, and multiple connected guide pipes evenly fixedly connected to one side of the air pipe. Each set of guide pipes passes through the cleaning box and is fixedly connected to the cleaning box. Multiple connected air nozzles are evenly fixedly connected to the top of each set of guide pipes.

[0008] The conveying mechanism includes conveyor chain rollers symmetrically rotatably connected inside the cleaning tank. Chain meshes are meshed with the outer sides of the two sets of conveyor chain rollers. Actuating mesh plates are uniformly fixedly connected to the outer sides of the chain meshes. A first stepper motor is fixedly connected to one side of the cleaning tank. The output end of the first stepper motor is fixedly connected to one set of the conveyor chain rollers. A shielding mesh plate is fixedly connected inside the cleaning tank. Arc-shaped plates corresponding to the conveyor chain rollers are fixedly connected to both sides of the shielding mesh plate. Both sets of arc-shaped plates are fixedly connected to the inner wall of the cleaning tank.

[0009] As a further embodiment of this utility model: a feeding trough plate is fixedly connected to the top of one side of the cleaning tank.

[0010] As a further embodiment of this utility model: the top of the cleaning box is symmetrically provided with discharge ports, and the two sides of the cleaning box are fixedly connected with brackets. An adjusting screw is rotatably connected between the two sets of brackets. A push plate is threadedly connected to the outer side of the adjusting screw. A second stepper motor is fixedly connected to one side of one set of brackets, and the output end of the second stepper motor is fixedly connected to the adjusting screw.

[0011] As a further embodiment of this utility model: each of the two sets of discharge ports is provided with a discharge trough plate fixedly connected to the cleaning box on the opposite side, and each of the two sets of discharge trough plates is fixedly connected with a diagonal brace, and each of the two sets of diagonal braces is fixedly connected to the cleaning box.

[0012] As a further embodiment of this utility model: guide rods are symmetrically slidably passed through the inside of the push plate, and both ends of the two sets of guide rods are fixedly connected to the bracket.

[0013] As a further embodiment of this utility model: the bottom of the pusher plate is at the same height as the top of the chain mesh, and the width of the pusher plate is the same as the spacing between two adjacent actuating mesh plates.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] With the above-described structure, this invention utilizes the coordinated operation of a high-pressure air pump, a first-step motor, a chain mesh, and a deflecting screen. When the first-step motor starts and drives the conveyor chain roller and chain mesh to rotate, the chain mesh can move the deflecting screen. As the deflecting screen moves, it can move the feathers floating on the water surface inside the cleaning tank to the bottom of the chain mesh, allowing the feathers to be submerged in the water when the chain mesh is blocked. The airflow generated by the high-pressure air pump when it starts working can be guided through the air pipe and guide pipe and finally discharged through each set of air nozzles, thereby forming a large number of bubbles in the cleaning water. These bubbles tumble and collide in the water, generating strong impact and shearing forces, thereby removing dirt and impurities from the surface of the feathers, thus achieving the cleaning of the feathers and effectively improving the cleaning effect. Attached Figure Description

[0016] The present invention will be further described in detail below with reference to the embodiments shown in the accompanying drawings, but this does not constitute any limitation on the present invention.

[0017] Figure 1 This is a partial structural cross-sectional view of an air-jet cleaning device in a badminton shuttlecock washing and whitening production line.

[0018] Figure 2 An air-jet cleaning device for a badminton shuttlecock washing and whitening production line. Figure 1 A schematic diagram of the structure of part A.

[0019] Figure 3An air-jet cleaning device for a badminton shuttlecock washing and whitening production line. Figure 1 A schematic diagram of the structure of part B.

[0020] Figure 4 An air-jet cleaning device for a badminton shuttlecock washing and whitening production line. Figure 1 A schematic diagram of the C section structure.

[0021] In the diagram: 1. Air jetting mechanism; 101. Cleaning box; 102. High-pressure air pump; 103. Air pipe; 104. Guide pipe; 105. Air nozzle; 2. Conveying mechanism; 201. Blinding mesh plate; 202. Arc plate; 203. Conveying chain roller; 204. Chain mesh; 205. Actuating mesh plate; 206. First stepper motor; 207. Feeding trough plate; 208. Support; 209. Second stepper motor; 210. Adjusting screw; 211. Push plate; 212. Guide rod; 213. Discharge port; 214. Discharge trough plate; 215. Diagonal brace. Detailed Implementation

[0022] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0023] Please see Figure 1-4 A badminton shuttlecock washing and bleaching production line air-jetting cleaning device includes an air-jetting mechanism 1, which includes a cleaning tank 101 for holding cleaning water. A high-pressure air pump 102 is fixedly connected to one side of the cleaning tank 101, which generates a high-pressure airflow when it starts working. The output end of the high-pressure air pump 102 is fixedly connected to a communicating air pipe 103. Multiple sets of communicating guide pipes 104 are evenly fixedly connected to one side of the air pipe 103. Each set of guide pipes 104 passes through the cleaning tank 101 and is fixedly connected to it. The air pipes 103 and guide pipes 104 are used to guide the high-pressure airflow generated by the high-pressure air pump 102 when it is working.

[0024] Each set of guide pipes 104 has multiple interconnected air nozzles 105 evenly fixedly connected to its top. The air nozzles 105 are designed to allow high-pressure airflow to be discharged, creating numerous bubbles in the water. These bubbles tumble and collide in the water, generating strong impact and shearing forces, thereby removing dirt and impurities from the feather surface. A feeding trough 207 is fixedly connected to the top of one side of the cleaning tank 101. The feeding trough 207 facilitates the addition of feathers to be cleaned into its interior. The conveying mechanism 2 includes conveyor chain rollers 203 symmetrically rotatably connected inside the cleaning tank 101. A chain mesh 204 is meshed with the outer sides of the two sets of conveyor chain rollers 203, allowing the conveyor chain rollers 203 to rotate, thus driving the chain mesh 204 to rotate as well.

[0025] A first stepper motor 206 is fixedly connected to one side of the cleaning tank 101. The output end of the first stepper motor 206 is fixedly connected to a set of conveyor chain rollers 203. The first stepper motor 206 is configured to drive the conveyor chain rollers 203 to rotate when the machine starts working. Actuating screen plates 205 are evenly fixedly connected to the outer side of the chain mesh 204. The actuating screen plates 205 are configured to move with the rotation of the chain mesh 204, so that when the actuating screen plates 205 move, they can move the feathers on the water surface inside the cleaning tank 101 to the bottom of the chain mesh 204 and move with the rotation of the chain mesh 204.

[0026] Both sides of the cleaning box 101 are fixedly connected to brackets 208. An adjusting screw 210 is rotatably connected between the two sets of brackets 208. A push plate 211 is threadedly connected to the outer side of the adjusting screw 210. The adjusting screw 210 is designed to move the push plate 211 when rotated, allowing the push plate 211 to move the feathers between the two sets of agitator plates 205 to one side. The bottom of the push plate 211 is at the same height as the top of the chain mesh 204, and the width of the push plate 211 is the same as the distance between the two adjacent agitator plates 205, ensuring that the push plate 211 can clean the feathers on the two sets of agitator plates 205 and the top of the chain mesh 204 when it moves. Guide rods 212 slide symmetrically through the inside of the push plate 211. Both ends of the two sets of guide rods 212 are fixedly connected to the brackets 208. The guide rods 212 guide the movement of the push plate 211. The top of the cleaning box 101 is symmetrically provided with discharge ports 213, which are designed to discharge the feathers after cleaning.

[0027] Each of the two sets of discharge ports 213 has a discharge trough plate 214 fixedly connected to the cleaning tank 101 on its opposite sides. The discharge trough plate 214 is used to guide the feathers discharged from the discharge ports 213. A diagonal brace 215 is fixedly connected to the bottom of each set of discharge trough plates 214. Both diagonal braces 215 are fixedly connected to the cleaning tank 101. The diagonal braces 215 provide auxiliary support for the discharge trough plates 214, thereby improving the connection stability between the discharge trough plates 214 and the cleaning tank 101. A second stepper motor 209 is fixedly connected to one side of a bracket 208. The output end of the second stepper motor 209 is fixedly connected to the adjusting screw 210. The second stepper motor 209 is used to drive the adjusting screw 210 to rotate during startup.

[0028] A shielding mesh plate 201 is fixedly connected inside the cleaning box 101. Arc-shaped plates 202 corresponding to the conveyor chain roller 203 are fixedly connected to both sides of the shielding mesh plate 201. Both sets of arc-shaped plates 202 are fixedly connected to the inner wall of the cleaning box 101. The arc-shaped plates 202 can shield the gap between the inner wall of the cleaning box 101 and the agitating mesh plate 205 during the process of the agitating mesh plate 205 moving the feathers to the bottom of the chain mesh 204, so as to reduce the probability of feathers leaking out from the gap between the agitating mesh plate 205 and the inside of the cleaning box 101.

[0029] In use, pour cleaning water into the cleaning tank 101 until the water level rises to between the top and bottom of the chain mesh 204. Then, pour the feathers to be cleaned into the feeding trough 207, allowing the feathers to slide along the feeding trough 207 to one side of the cleaning tank 101. They then float on the surface of the cleaning water due to buoyancy. Next, start the first stepper motor 206, which drives the conveyor chain roller 203 to rotate. The rotating conveyor chain roller 203 then drives the chain mesh 204 to rotate. 04 When rotating, it can drive the agitator plates 205 to move accordingly, so that the agitator plates 205 can move the feathers floating on the water surface into the cleaning water inside the cleaning tank 101. So that the feathers can be soaked in the cleaning water under the obstruction of the chain net 204. Then, the high-pressure air pump 102 is started. The airflow generated by the high-pressure air pump 102 when it starts working can be guided through the air pipe 103 and the guide pipe 104 and finally discharged through the air nozzles 105, thereby forming a large number of bubbles in the cleaning water. These bubbles roll and collide in the water, generating a strong impact. The shearing force removes dirt and impurities from the surface of the feathers, thus cleaning them. The continuously rotating chain mesh 204 drives the sets of agitator plates 205 to move continuously. During this movement, the agitator plates 205 agitate and transport the feathers, finally lifting them from the water and conveying them along the top of the chain mesh 204. During this conveying process, the chain mesh 204 drains some of the cleaning water from the feathers, which then drips back into the cleaning tank 101. The cleaned feathers are then conveyed to two... When the feathers are in the corresponding position of the discharge port 213, the first stepper motor 206 can be turned off and the second stepper motor 209 can be started. When the second stepper motor 209 starts working, it can drive the adjusting screw 210 to rotate. When the adjusting screw 210 rotates, it can drive the push plate 211 to move to one side, thereby pushing the bleached feathers between the two sets of agitator plates 205 to the discharge port 213 on one side. Finally, the feathers fall into the discharge trough plate 214 through the discharge port 213 and are then guided out through the discharge trough plate 214, thus completing the bleaching of the feathers.

[0030] The above-described embodiments are preferred embodiments of the present utility model and are only used to facilitate the illustration of the present utility model. They are not intended to limit the present utility model in any way. Any person skilled in the art who makes partial modifications or alterations to the technical content disclosed in the present utility model without departing from the scope of the technical features of the present utility model shall still fall within the scope of the technical features of the present utility model.

Claims

1. A shuttlecock washing production line air flushing cleaning device, characterized in that, Comprising The air impact mechanism (1) includes a cleaning tank (101), one side of the cleaning tank (101) is fixedly connected with a high-pressure air pump (102), the output end of the high-pressure air pump (102) is fixedly connected with a communicating air pipe (103), one side of the air pipe (103) is uniformly fixedly connected with a plurality of communicating flow guide pipes (104), each group of flow guide pipes (104) penetrates the cleaning tank (101) and is fixedly connected with the cleaning tank (101), and the top of each group of flow guide pipes (104) is uniformly fixedly connected with a plurality of communicating air nozzles (105); The conveying mechanism (2) includes a conveying chain roller (203) symmetrically rotatably connected inside the cleaning tank (101), the outer sides of the two groups of conveying chain rollers (203) are meshingly connected with chain nets (204), the outer sides of the chain nets (204) are uniformly fixedly connected with poking net plates (205), one side of the cleaning tank (101) is fixedly connected with a first stepping motor (206), the output end of the first stepping motor (206) is fixedly connected with one group of conveying chain rollers (203), the inside of the cleaning tank (101) is fixedly connected with a shielding net plate (201), the two sides of the shielding net plate (201) are fixedly connected with arc-shaped plates (202) corresponding to the conveying chain rollers (203), and the two groups of arc-shaped plates (202) are fixedly connected with the inner walls of the cleaning tank (101).

2. The air flushing cleaning device of a badminton washing and whitening production line according to claim 1, characterized in that, The top of one side of the cleaning tank (101) is fixedly connected with a feeding groove plate (207).

3. The air flushing cleaning device of a badminton washing and whitening production line according to claim 1, characterized in that, The top of the cleaning tank (101) is symmetrically provided with discharge ports (213), the two sides of the cleaning tank (101) are fixedly connected with supports (208), a adjusting screw (210) is rotatably connected between the two groups of supports (208), the outer side of the adjusting screw (210) is threadedly connected with a push plate (211), one side of one group of supports (208) is fixedly connected with a second stepping motor (209), and the output end of the second stepping motor (209) is fixedly connected with the adjusting screw (210).

4. The air flushing cleaning device of a badminton washing and whitening production line according to claim 3, characterized in that, The opposite sides of the two groups of discharge ports (213) are provided with discharge groove plates (214) fixedly connected with the cleaning tank (101), the bottoms of the two groups of discharge groove plates (214) are fixedly connected with inclined supporting rods (215), and the two groups of inclined supporting rods (215) are fixedly connected with the cleaning tank (101).

5. The gas flushing cleaning device of a badminton washing and producing line according to claim 4, characterized in that, The inside of the push plate (211) is symmetrically slidably penetrated with guide rods (212), and the two ends of the two groups of guide rods (212) are fixedly connected with the supports (208).

6. A gas flushing cleaning device for a badminton washing production line according to claim 5, characterized in that, The bottom of the push plate (211) is consistent in height with the top of the chain net (204), and the width of the push plate (211) is consistent with the spacing between adjacent two poking net plates (205).