Profile oil removal device for aluminum alloy production and processing

Abstract

The utility model relates to the technical field of aluminum alloy production and processing, and discloses a profile oil removal device for aluminum alloy production and processing, which comprises an oil removal tank, support frames are welded on two sides of the oil removal tank, the lower end of one side of the oil removal tank is communicated with a drain valve, a servo motor is fixedly mounted at the upper end of each support frame, and a transmission rod is mounted at the output end of each servo motor. According to the technical scheme, the aluminum profile on the three-jaw chuck can be driven to be inserted into the oil removal tank in a reciprocating mode, so that the effect of rinsing the aluminum profile in a reciprocating mode is achieved, the oil removal effect on the aluminum profile is further improved compared with passive spraying, the fan blade rod can stir an oil stain dissolving solution at the bottom of the oil removal tank, and the oil stain removing effect is improved. According to the oil removing device, the oil stain dissolving solution in the oil removing tank forms a turbulent flow state, and the aluminum profile is rinsed up and down in a reciprocating manner, so that a complicated flowing scouring effect is formed on the surface of the aluminum profile, the oil stain removing effect on the surface of the aluminum profile is further improved, and subsequent machining of the aluminum profile is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy production and processing technology, specifically to a profile degreasing device for aluminum alloy production and processing. Background Technology

[0002] Aluminum profiles are widely used. Regardless of the processing method used in production, aluminum profiles and products will inevitably have varying degrees of dirt and defects on their surfaces, such as residual oil. Currently, degreasing tanks are used in the aluminum profile manufacturing process to remove residual oil.

[0003] A search revealed a patent application (CN222000986U) that discloses a degreasing device for aluminum alloy profiles used in production and processing. The device includes a main body, a wastewater collection tank at the bottom, a mounting frame fixedly mounted on the upper surface of the wastewater collection tank, an aluminum alloy profile mounting mechanism in the middle of the mounting frame, and an automatic degreasing, cleaning, and drying mechanism on the inner surface of the mounting frame. The aluminum alloy profile mounting mechanism includes a drive rotation unit and a clamping mounting unit. The drive rotation unit is located in the middle of the mounting frame, and the clamping mounting unit is located outside the drive rotation unit.

[0004] The technical solution has at least the following drawbacks: Although this invention uses a spray cleaning method to apply an oil-dissolving solution to the aluminum profiles, the passive spraying method is not ideal for degreasing. It fails to create a complex flow and scouring effect on the surface of the aluminum profiles, resulting in oil residue remaining on the surface and affecting subsequent processing. Therefore, improvements are urgently needed. Thus, we propose an oil removal device for aluminum alloy profiles used in production and processing. Utility Model Content

[0005] The purpose of this utility model is to provide an oil removal device for aluminum alloy profiles in production and processing, which solves the problem mentioned in the background art that the oil removal effect of passive spraying is not ideal and cannot form a complex flow and flushing effect on the surface of aluminum profiles, resulting in oil residue on the surface of aluminum profiles, which in turn affects the subsequent processing of aluminum profiles.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a degreasing device for aluminum alloy profiles in production and processing, comprising a degreasing tank, with support frames welded to both sides of the degreasing tank, a discharge valve connected to the lower end of one side of the degreasing tank, a servo motor fixedly installed at the upper end of the support frame, a transmission rod installed at the output end of the servo motor, a winding drum fixedly installed in the middle of the transmission rod, a traction rope wound around the outer wall of the winding drum, a fixing plate provided below the transmission rod, a separator mesh plate detachably installed at the lower end of the inner cavity of the degreasing tank, a fan blade rod provided below the separator mesh plate, a first pulley fixedly installed at both ends of the fan blade rod, and a second pulley fixedly installed at both ends of the transmission rod.

[0007] By adopting the above technical solution, the aluminum profile on the three-jaw chuck can be reciprocated into the degreasing tank, thereby achieving the effect of reciprocating rinsing of the aluminum profile. Compared with passive spraying, this further improves the degreasing effect on the aluminum profile. During the forward and reverse rotation of the transmission rod, the second pulley on the transmission rod will drive the first pulley to rotate through the transmission belt. The first pulley will drive the fan blade to rotate, thereby causing the fan blade to agitate the oil-dissolving solution at the bottom of the degreasing tank, making the oil-dissolving solution in the degreasing tank form a turbulent state. Combined with the up-and-down reciprocating rinsing of the aluminum profile, a complex flow scouring effect is formed on the surface of the aluminum profile, further improving the oil removal effect on the surface of the aluminum profile, thus facilitating the subsequent processing of the aluminum profile.

[0008] Optionally, one end of the traction rope is fixedly connected to the upper end of the fixing plate, and two traction ropes are provided.

[0009] By adopting the above technical solution and setting up the traction rope, the traction rope can drive the aluminum profile to move up and down back and forth.

[0010] Optionally, the lower end of the fixing plate may be detachably equipped with multiple three-jaw chucks, and the three-jaw chucks are equidistantly distributed among each other.

[0011] By adopting the above technical solution and using a three-jaw chuck, aluminum profiles can be clamped.

[0012] Optionally, the front end of the oil removal tank is provided with an observation window, and the observation window is sealed to the oil removal tank.

[0013] By adopting the above technical solution and setting an observation window, the oil removal process inside the oil removal tank can be observed.

[0014] Optionally, the two ends of the fan blade rod are rotatably connected to the two sides of the oil removal box via sealed bearings.

[0015] By adopting the above technical solution, the stability of the fan blade rotation is ensured, and the sealing of the oil removal tank is also guaranteed.

[0016] Optionally, the first pulley and the second pulley are connected by a drive belt.

[0017] By adopting the above technical solution, the fan blade rod can be driven to rotate through the cooperation of the first pulley and the second pulley.

[0018] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:

[0019] This technical solution, through the design of an oil removal tank, servo motor, traction rope, three-jaw chuck, fan blade rod, and transmission belt, not only drives the aluminum profile on the three-jaw chuck to reciprocate into the oil removal tank, thus achieving a reciprocating rinsing effect on the aluminum profile, further improving the oil removal effect compared to passive spraying, but also, during the forward and reverse rotation of the transmission rod, the second pulley on the transmission rod drives the first pulley to rotate via the transmission belt. The first pulley drives the fan blade rod to rotate, which in turn agitates the oil-dissolving solution at the bottom of the oil removal tank, creating a turbulent flow state. Combined with the up-and-down reciprocating rinsing of the aluminum profile, this creates a complex flow and scouring effect on the surface of the aluminum profile, further improving the oil removal effect and facilitating subsequent processing of the aluminum profile. Attached Figure Description

[0020] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0021] Figure 1 This is a schematic diagram of the internal structure of a profile degreasing device for aluminum alloy production and processing according to the present invention;

[0022] Figure 2 This is a schematic diagram of the main structure of a profile degreasing device for aluminum alloy production and processing according to the present invention;

[0023] Figure 3 This is a bottom view of the fixing plate and three-jaw chuck of the aluminum alloy profile degreasing device for production and processing according to this utility model.

[0024] In the diagram: 1. Oil tank; 11. Support frame; 12. Drain valve; 2. Servo motor; 21. Transmission rod; 22. Winding drum; 23. Traction rope; 24. Fixing plate; 25. Three-jaw chuck; 26. Observation window; 3. Separating mesh plate; 4. Fan blade rod; 5. First pulley; 6. Second pulley; 7. Transmission belt. Detailed Implementation

[0025] Please see Figure 1-3 This utility model provides a technical solution: a degreasing device for aluminum alloy profiles, including a degreasing tank 1. Support frames 11 are welded to both sides of the degreasing tank 1. A discharge valve 12 is connected to the lower end of one side of the degreasing tank 1. A servo motor 2 is fixedly installed on the upper end of the support frame 11. A transmission rod 21 is installed at the output end of the servo motor 2. A winding drum 22 is fixedly installed in the middle of the transmission rod 21. A traction rope 23 is wound around the outer wall of the winding drum 22. A fixing plate 24 is provided below the transmission rod 21. A separator plate 3 is detachably installed at the lower end of the inner cavity of the degreasing tank 1. A fan blade rod 4 is provided below the separator plate 3. Both ends of the fan blade rod 4 are... A first pulley 5 is fixedly installed, and second pulleys 6 are fixedly installed at both ends of the transmission rod 21. An observation window 26 is provided at the front end of the oil removal tank 1, and the observation window 26 is sealed to the oil removal tank 1. Through the setting of the observation window 26, the oil removal status inside the oil removal tank 1 can be observed. The two ends of the fan blade rod 4 are rotatably connected to the two sides of the oil removal tank 1 through sealed bearings, which facilitates the stability of the rotation of the fan blade rod 4 and ensures the sealing of the oil removal tank 1. The first pulley 5 and the second pulley 6 are connected by a transmission belt 7. Through the cooperation of the first pulley 5 and the second pulley 6, the fan blade rod 4 can be driven to rotate.

[0026] One end of the traction rope 23 is fixedly connected to the upper end of the fixed plate 24, and there are two traction ropes 23. By setting the traction ropes 23, the traction ropes 23 can drive the aluminum profile to move up and down back and forth.

[0027] Multiple three-jaw chucks 25 are detachably installed at the lower end of the fixing plate 24, and the three-jaw chucks 25 are evenly distributed among each other. The aluminum profile can be clamped by setting the three-jaw chucks 25.

[0028] During degreasing, aluminum profiles are first placed one by one under the fixing plate 24, and then clamped by the three-jaw chuck 25 to fix the aluminum profiles to be degreased. Then, the servo motor 2 is turned on, and the servo motor 2 drives the transmission rod 21 to rotate periodically in both directions. When the transmission rod 21 rotates forward, the winding drum 22 on the transmission rod 21 releases the traction rope 23, thereby driving the aluminum profile into the degreasing tank 1. The oil stains on the surface of the aluminum profile are soaked by the oil stain dissolving solution in the degreasing tank 1. After the transmission rod 21 rotates in reverse, the winding drum 22 winds up the traction rope 23, and the traction rope 23 drives the fixing plate 24 to move upward, thereby driving the aluminum profile on the three-jaw chuck 25 to reciprocate. The material is inserted into the degreasing tank 1, thereby achieving the effect of reciprocating rinsing of the aluminum profile. Compared with passive spraying, this further improves the degreasing effect on the aluminum profile. At the same time, during the forward and reverse rotation of the transmission rod 21, the second pulley 6 on the transmission rod 21 will drive the first pulley 5 to rotate through the transmission belt 7. The first pulley 5 drives the fan blade rod 4 to rotate, thereby causing the fan blade rod 4 to agitate the oil stain dissolving solution at the bottom of the degreasing tank 1, making the oil stain dissolving solution in the degreasing tank 1 form a turbulent state. Combined with the up and down reciprocating rinsing of the aluminum profile, a complex flow scouring effect is formed on the surface of the aluminum profile, further improving the oil stain removal effect on the surface of the aluminum profile, thus facilitating the subsequent processing of the aluminum profile.

Claims

1. An aluminum alloy profile degreasing device for production and processing, comprising a degreasing tank (1), characterized in that: The both sides of the oil removal tank (1) are welded with support frames (11), one side of the oil removal tank (1) is communicated with a discharge valve (12) at the lower end, the upper end of the support frame (11) is fixedly installed with a servo motor (2), the output end of the servo motor (2) is installed with a transmission rod (21), the middle part of the transmission rod (21) is fixedly installed with a winding drum (22), the outer side wall of the winding drum (22) is wound with a traction rope (23), the lower part of the transmission rod (21) is provided with a fixed plate (24), the inner cavity of the oil removal tank (1) is detachably installed with a separation mesh plate (3) at the lower end, the lower part of the separation mesh plate (3) is provided with a fan blade rod (4), the both ends of the fan blade rod (4) are fixedly installed with first belt pulleys (5), the both ends of the transmission rod (21) are fixedly installed with second belt pulleys (6).

2. The profile degreasing device for aluminum alloy production and processing according to claim 1, characterized in that: One end of the traction rope (23) is fixedly connected with the upper end of the fixed plate (24), and the traction rope (23) is provided with two.

3. The profile degreasing device for aluminum alloy production and processing according to claim 1, characterized in that: The lower end of the fixed plate (24) is detachably installed with a plurality of three-jaw chucks (25), and the three-jaw chucks (25) are equidistantly distributed.

4. The profile degreasing device for aluminum alloy production and processing according to claim 1, characterized in that: The front end of the oil removal tank (1) is provided with an observation window (26), and the observation window (26) is sealingly connected with the oil removal tank (1).

5. The profile degreasing device for aluminum alloy production and processing according to claim 1, characterized in that: The both ends of the fan blade rod (4) are rotatably connected with the both sides of the oil removal tank (1) through sealing bearings.

6. The profile degreasing device for aluminum alloy production and processing according to claim 1, characterized in that: The first belt pulley (5) and the second belt pulley (6) are drivingly connected through a transmission belt (7).

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