Catalytic net cleaning device

By designing a catalytic mesh cleaning device, utilizing drive components, ultrasonic cleaning, and spray components, the problem of lubricant removal during catalytic mesh weaving was solved, achieving a highly efficient cleaning effect.

CN224072867UActive Publication Date: 2026-04-03JIANGSU YELIAN PRECIOUS METALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-04-03

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Abstract

The utility model is suitable for the technical field of catalytic gauze cleaning equipment, and provides a catalytic gauze cleaning device which comprises a cleaning box, a box cover is installed on one side of the top end of the cleaning box through a hinge, two sets of pneumatic push rods are symmetrically installed between the box cover and the cleaning box, and a driving assembly is installed in the cleaning box. The driving assembly comprises two groups of rolling shafts which are symmetrically arranged and are used for driving the catalytic net reel to rotate; the driving motor provides power for the rolling shaft to enable the rolling shaft to rotate; the driving wheel serves as an output transition connecting piece of the driving motor, and on one hand, the driving wheel can drive the rolling shaft to rotate. According to the ultrasonic cleaning device, the driving assembly, the ultrasonic cleaning assembly and the spraying assembly are used in cooperation, ultrasonic cleaning can be carried out on the catalytic net reel, secondary drip washing is carried out after cleaning, then comprehensive cleaning of the catalytic net reel is achieved, and the ultrasonic cleaning device has high use performance.
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Description

Technical Field

[0001] This utility model belongs to the technical field of catalytic mesh cleaning equipment, and in particular relates to a catalytic mesh cleaning device. Background Technology

[0002] The catalytic alloy wires of the catalytic mesh are relatively hard. In order to reduce the wear of the wires on the weaving machine needles, lubricating oil must be applied to the alloy wires during weaving. Before delivery to the customer, the grease on the alloy mesh must be removed. Therefore, there is an urgent need for a catalytic mesh cleaning device to solve the above problems. Utility Model Content

[0003] The purpose of this invention is to provide a catalytic mesh cleaning device to solve the problem mentioned in the background art that, due to the hardness of the catalytic alloy wire in the catalytic mesh, in order to reduce the wear of the wire on the loom needles, lubricating oil must be applied to the alloy wire during weaving, and the grease on the alloy mesh must be removed before delivery to the customer.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A catalytic converter cleaning device includes a cleaning chamber. A cover is hinged to one side of the top of the cleaning chamber. Two sets of pneumatic push rods are symmetrically installed between the cover and the cleaning chamber. A drive assembly is installed inside the cleaning chamber. The drive assembly includes:

[0006] Two sets of symmetrically arranged rollers are used to drive the catalytic mesh roll to rotate;

[0007] A drive motor provides power to the roller, causing it to rotate;

[0008] The drive wheel, serving as the output transition connector of the drive motor, can drive the roller shaft;

[0009] The driven wheel is driven to rotate by the driving wheel via a synchronous belt, and the driving wheel and the driven wheel respectively drive the two sets of rollers to rotate.

[0010] The drive housing conceals and protects the drive motor, the drive wheel, the driven wheel, and the timing belt.

[0011] By adopting the above technical solution, during the cleaning process, the catalytic mesh roll can be placed between the two sets of rollers, and then the drive motor is controlled to work, so that it drives the drive wheel to rotate. The drive wheel drives the driven wheel to rotate through the synchronous belt, thereby causing the drive wheel and the driven wheel to drive the rollers connected to them to rotate, and relying on friction to drive the catalytic mesh roll to rotate.

[0012] Furthermore, the cleaning tank is equipped with an ultrasonic cleaning assembly, which includes:

[0013] An ultrasonic generator is fixed to the back wall of the cleaning tank.

[0014] A piezoelectric ceramic transducer is connected to the ultrasonic generator to convert the high-frequency electrical energy it generates into mechanical energy, thereby achieving ultrasonic cleaning of the catalytic mesh roll.

[0015] By adopting the above technical solution, during the cleaning process, the ultrasonic generator and the piezoelectric ceramic transducer can cause the cleaning fluid to generate high-frequency vibration, thereby realizing ultrasonic cleaning of the catalytic mesh roll and ensuring the cleaning effect.

[0016] Furthermore, a liquid inlet / outlet assembly is fixed to one side wall of the cleaning tank, the liquid inlet / outlet assembly comprising:

[0017] The inlet pipe injects hot water and degreasing agent into the cleaning tank;

[0018] The drain pipe discharges the wastewater after cleaning;

[0019] A solenoid valve controls the opening and closing of the inlet pipe and the outlet pipe.

[0020] By adopting the above technical solution, the inlet pipe is connected to an external water supply mechanism, allowing hot water to be injected into the cleaning tank through the inlet pipe and submerge the catalytic mesh roll. Then, the inlet pipe is closed by the solenoid valve installed on the inlet pipe. Next, degreasing agent is injected into the hot water to degrease and clean the catalytic mesh roll. After cleaning, the drain pipe is opened by the solenoid valve on the drain pipe to discharge the wastewater.

[0021] Furthermore, a drying assembly is provided on the back wall of the cleaning tank, the drying assembly comprising:

[0022] A hot air blower can generate hot air to dry the cleaned catalytic mesh roll.

[0023] The airflow guide pipe directs the hot air.

[0024] The air guide nozzles, arranged in an array on the guide pipe, direct hot air out and apply it to the catalytic mesh roll to dry it.

[0025] By adopting the above technical solution, after the catalytic mesh roll is cleaned, the hot air generated by the hot air blower is discharged through the guide pipe and the air nozzle to dry the catalytic mesh roll.

[0026] Furthermore, a spray assembly is installed inside the box cover, the spray assembly comprising:

[0027] The U-shaped spray pipe has a pre-drilled connector at one end for easy connection to an external water supply system, and the spray pipe guides the water flow.

[0028] The nozzles, arranged in an array, are installed at the bottom of the spray pipe to spray water for secondary cleaning of the catalytic mesh roll.

[0029] By adopting the above technical solution, after the waste liquid is discharged, hot water is sprayed out through the nozzle on the spray pipe to perform a secondary cleaning of the catalytic mesh roll.

[0030] Furthermore, two sets of exhaust pipes are symmetrically reserved at the upper end of the box cover, and the pneumatic push rod is rotatably installed on the box cover and the two side walls of the cleaning box.

[0031] By adopting the above technical solution, the hot air in the cleaning box can be discharged through the exhaust pipe, and the pneumatic push rod can realize the automatic opening and closing of the box cover.

[0032] Furthermore, an electrical control box is provided on one side of the cleaning tank, and the electrical control box has a built-in automatic control program.

[0033] By adopting the above technical solution, the operation of the electrical control box control device is achieved.

[0034] Compared with the prior art, the beneficial effects of this utility model embodiment are as follows:

[0035] This invention, through the combined use of a drive component, an ultrasonic cleaning component, and a spray component, can perform ultrasonic cleaning on the catalytic mesh roll and then perform a secondary rinse after cleaning, thereby achieving a comprehensive cleaning of the catalytic mesh roll and exhibiting high performance. Attached Figure Description

[0036] Figure 1 This is a three-dimensional structural diagram of a catalytic mesh cleaning device provided in an embodiment of the present invention;

[0037] Figure 2 This is a schematic diagram of the internal structure of the cleaning tank in a catalytic mesh cleaning device provided in an embodiment of this utility model;

[0038] Figure 3 This is a rear view of a catalytic mesh cleaning device provided in an embodiment of this utility model;

[0039] Figure 4 This is a schematic diagram of the internal structure of the drive box in a catalytic mesh cleaning device provided in an embodiment of this utility model;

[0040] Figure 5 This is a bottom view of the tank cover in a catalytic mesh cleaning device provided in an embodiment of this utility model.

[0041] The labels for the attached figures are as follows:

[0042] 1. Cleaning tank; 2. Tank cover; 3. Pneumatic push rod; 4. Drive assembly; 401. Roller; 402. Drive box; 403. Drive wheel; 404. Synchronous belt; 405. Driven wheel; 406. Drive motor; 5. Ultrasonic cleaning assembly; 501. Piezoelectric ceramic transducer; 502. Ultrasonic generator; 6. Drying assembly; 601. Guide pipe; 602. Air nozzle; 603. Hot air blower; 7. Liquid inlet / outlet assembly; 701. Liquid inlet pipe; 702. Liquid outlet pipe; 703. Solenoid valve; 8. Spray assembly; 801. Spray pipe; 802. Nozzle; 9. Exhaust pipe; 10. Electrical control box. Detailed Implementation

[0043] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0044] like Figure 1 , Figure 2 as well as Figure 4 As shown, a catalytic cracking mesh cleaning device includes a cleaning chamber 1. A cover 2 is hinged to one side of the top of the cleaning chamber 1. Two sets of pneumatic push rods 3 are symmetrically installed between the cover 2 and the cleaning chamber 1. A drive assembly 4 is installed inside the cleaning chamber 1. The drive assembly 4 includes: two sets of symmetrically arranged rollers 401 for driving the catalytic cracking mesh roll to rotate; a drive motor 406 for providing power to the rollers 401 to rotate; a drive wheel 403 as an output transition connector of the drive motor 406, which can drive the rollers 401 to rotate; a driven wheel 405, which is driven by the drive wheel 403 through a synchronous belt 404. The drive wheel 403 and the driven wheel 405 then drive the two sets of rollers 401 to rotate respectively; and a drive box 402 for concealing and protecting the drive motor 406, the drive wheel 403, the driven wheel 405, and the synchronous belt 404.

[0045] The specific steps are as follows:

[0046] During the cleaning process, the catalytic mesh roll can be placed between two sets of rollers 401, and then the drive motor 406 is controlled to work, so that it drives the drive wheel 403 to rotate. The drive wheel 403 drives the driven wheel 405 to rotate through the synchronous belt 404, which in turn drives the drive wheel 403 and the driven wheel 405 to rotate respectively, and drives the roller 401 connected to them to rotate by friction.

[0047] like Figures 1-3As shown, in one embodiment, the cleaning tank 1 is equipped with an ultrasonic cleaning assembly 5, which includes: an ultrasonic generator 501 fixed on the back wall of the cleaning tank 1; a piezoelectric ceramic transducer 502 connected to the ultrasonic generator 501, which converts the high-frequency electrical energy generated by the transducer into mechanical energy, thereby realizing ultrasonic cleaning of the catalytic mesh roll; and an inlet / outlet assembly 7 fixed on one side wall of the cleaning tank 1, which includes: an inlet pipe 701 for injecting hot water and degreasing agent into the cleaning tank 1; an outlet pipe 702 for discharging the wastewater after cleaning; and a solenoid valve 703 for controlling the opening and closing of the inlet pipe 701 and the outlet pipe 702.

[0048] The specific steps are as follows:

[0049] Connect the inlet pipe 701 to an external water supply system so that hot water is injected into the cleaning tank 1 through the inlet pipe 701 and the hot water submerges the catalytic mesh roll. Then, close the inlet pipe 701 through the solenoid valve 703 installed on the inlet pipe 701. Next, inject the degreasing agent into the hot water. Then, the ultrasonic generator 501 and the piezoelectric ceramic transducer 502 cause the cleaning liquid to generate high-frequency vibration, thereby realizing ultrasonic degreasing and cleaning of the catalytic mesh roll and ensuring the cleaning effect. After cleaning, open the drain pipe 702 through the solenoid valve 703 on the drain pipe 702 to discharge the wastewater.

[0050] like Figure 1 , Figure 2 , Figure 3 as well as Figure 5 As shown, in one embodiment: a drying assembly 6 is provided on the back wall of the cleaning tank 1. The drying assembly 6 includes: a hot air blower 603, which can generate hot air to dry the cleaned catalytic mesh roll; a guide pipe 601, which guides the hot air; and air nozzles 602, which are arranged in an array on the guide pipe 601 to guide the hot air out and make it act on the catalytic mesh roll to dry it. A spray assembly 8 is installed inside the tank cover 2. The spray assembly 8 includes: a U-shaped spray pipe 801, one end of which is reserved with a connecting nozzle for easy connection to an external water supply mechanism, and the spray pipe 801 guides the water; and nozzles 802, which are arranged in an array at the bottom end of the spray pipe 801 to spray water to perform secondary cleaning of the catalytic mesh roll.

[0051] The specific steps are as follows:

[0052] After the waste liquid is discharged, hot water is sprayed out through the nozzle 802 on the spray pipe 801 to clean the catalytic mesh roll a second time. After the second cleaning, the hot air generated by the hot air blower 603 is discharged through the guide pipe 601 and the air nozzle 602 to dry the catalytic mesh roll.

[0053] like Figure 1 and Figure 3As shown, in one embodiment: two sets of exhaust pipes 9 are symmetrically reserved at the upper end of the cover 2, and the pneumatic push rod 3 is rotatably installed on the side walls of the cover 2 and the cleaning box 1. An electrical control box 10 is provided on one side of the cleaning box 1, and the electrical control box 10 has a built-in set of automatic control program.

[0054] The specific steps are as follows:

[0055] The hot air inside the cleaning chamber 1 can be discharged through the exhaust pipe 9. The pneumatic push rod 3 can realize the automatic opening and closing of the chamber cover 2. The automatic control program in the electrical control box 10 can make the cleaning process as follows: open the cover, put in the mesh roll, close the cover, heat water and degreaser, ultrasonic cleaning, discharge wastewater, the alloy mesh roll rotates while being continuously rinsed with hot water, hot air drying, natural cooling and opening the cover, and taking out the cleaned mesh roll.

[0056] In summary, the working principle of this catalytic mesh cleaning device is as follows: First, the spray pipe 801 and the liquid inlet pipe 701 are connected to an external water supply mechanism and an external power supply is connected. The device is controlled by the control box 10 to open the box cover 2 using the pneumatic push rod 3. Then, the catalytic mesh roll is placed between the two sets of rollers 401, and the box cover 2 is closed. Next, hot water is injected into the cleaning box 1 through the liquid inlet pipe 701, immersing the catalytic mesh roll. Then, the liquid inlet pipe 701 is closed by the solenoid valve 703 installed on the liquid inlet pipe 701. Next, the degreasing agent is injected into the hot water. The ultrasonic generator 501 and the piezoelectric ceramic transducer 502 cause the cleaning liquid to generate high-frequency vibration, thereby achieving ultrasonic degreasing and cleaning of the catalytic mesh roll, ensuring the cleaning effect. After cleaning, the liquid outlet pipe 702 is opened by the solenoid valve 703 on the drain pipe 702 to discharge the wastewater. After the wastewater is discharged, hot water is then released through the spray pipe 801. The nozzle 802 on 01 sprays water to perform a secondary cleaning of the catalytic mesh roll. During the cleaning process, the drive motor 406 drives the drive wheel 403 to rotate. The drive wheel 403 drives the driven wheel 405 to rotate through the synchronous belt 404. This causes the drive wheel 403 and the driven wheel 405 to drive the roller 401 connected to them to rotate, and the friction drives the catalytic mesh roll to rotate, thus achieving a comprehensive cleaning of the catalytic mesh roll. After the secondary cleaning, the hot air generated by the hot air blower 603 is discharged through the guide pipe 601 and the air nozzle 602 to dry the catalytic mesh roll. Finally, after the catalytic mesh roll has cooled naturally, it can be removed. This method, through the combined use of the drive component 4, the ultrasonic cleaning component 5, and the spray component 8, can perform ultrasonic cleaning of the catalytic mesh roll and a secondary rinse after cleaning, thereby achieving a comprehensive cleaning of the catalytic mesh roll and has high performance.

[0057] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A catalytic net cleaning device, characterized by, Including the washing tank (1), the tank cover (2) is installed on one side of the top end of the washing tank (1) through the hinge, two groups of pneumatic push rods (3) are symmetrically installed between the tank cover (2) and the washing tank (1), a drive assembly (4) is installed in the washing tank (1), the drive assembly (4) comprises: Two groups of symmetrically arranged rollers (401) are used to drive the catalytic net roller to rotate; The drive motor (406) provides power for the roller (401) to rotate; The driving wheel (403) is used as the output transition connecting piece of the drive motor (406), which can drive the roller (401) shaft on one side; The driven wheel (405) is driven to rotate by the synchronous belt (404) on the other side of the driving wheel (403), and the driving wheel (403) and the driven wheel (405) drive two groups of rollers (401) to rotate respectively; The drive box (402) hides and protects the drive motor (406), the driving wheel (403), the driven wheel (405) and the synchronous belt (404).

2. A catalytic screen cleaning device according to claim 1, wherein, The washing tank (1) is provided with an ultrasonic cleaning assembly (5), and the ultrasonic cleaning assembly (5) comprises: The ultrasonic generator (501) is fixed on the back wall of the washing tank (1); The piezoelectric ceramic transducer (502) is connected with the ultrasonic generator (501) to convert high-frequency electric energy generated by the ultrasonic generator (501) into mechanical energy, thereby realizing ultrasonic cleaning of the catalytic net roller.

3. A catalytic screen cleaning device according to claim 1, wherein, A liquid inlet and outlet assembly (7) is fixed on one side wall of the washing tank (1), and the liquid inlet and outlet assembly (7) comprises: The liquid inlet pipe (701) injects hot water and degreasing agent into the washing tank (1); The liquid outlet pipe (702) discharges the wastewater after cleaning; The electromagnetic valve (703) controls the on-off of the liquid inlet pipe (701) and the liquid outlet pipe (702).

4. A catalytic screen cleaning device according to claim 1, wherein The back wall of the washing tank (1) is provided with a drying assembly (6), and the drying assembly (6) comprises: The hot air blower (603) can generate hot air to dry the cleaned catalytic net roller; The flow guide pipe (601) guides the hot air; The air guide nozzle (602) is arrayed on the flow guide pipe (601) to guide the hot air out and make it act on the catalytic net roller to dry it.

5. A catalytic screen cleaning device according to claim 1, wherein, The tank cover (2) The tank cover (2) is provided with a spraying assembly (8), and the spraying assembly (8) comprises: The U-shaped spraying pipe (801) has a connecting nozzle at one end, which is convenient for connecting with an external water supply mechanism, and the spraying pipe (801) guides the water; The nozzle (802) is arrayed at the bottom end of the spraying pipe (801) to spray water to clean the catalytic net roller again.

6. A catalytic screen cleaning device according to claim 5, wherein, Two groups of exhaust pipes (9) are symmetrically reserved on the upper end of the tank cover (2), and the pneumatic push rod (3) is rotatably installed on the side walls of the tank cover (2) and the washing tank (1).

7. A catalytic screen cleaning device according to claim 1, wherein, An electric control box (10) is arranged on one side of the washing tank (1), and the electric control box (10) is provided with an automatic control program.