Part vibration cleaning device for hardware machining

Abstract

The part vibration cleaning device for hardware machining comprises a cleaning tank frame, and a cleaning cavity, a cleaning supporting groove and a regulation and control assembly are arranged on the cleaning tank frame. The cleaning bracket is mounted in the cleaning cavity; the regulation and control assembly is arranged on the cleaning tank frame, the regulation and control assembly comprises a horizontal guide rod, the horizontal guide rod penetrates through a limiting sliding block on one side of the rectangular frame and is connected with a cleaning supporting groove, a longitudinal adjusting annular groove is formed in the middle of the horizontal guide rod, a guide column is connected to the longitudinal adjusting annular groove in a penetrating mode, and the guide column is installed on one side of a rotating disc. The rotating disc is arranged in an annular cavity of the rectangular frame, the cleaning bracket can be driven to move back and forth through cooperation of a horizontal guide rod, the rotating disc and other structures of the regulation and control assembly, the position of a part in cleaning liquid is constantly changed, the position is prevented from being fixed, and therefore the part can be impacted by ultrasonic cavitation bubbles in all directions and dynamically scoured by the cleaning liquid; and the uniformity and thoroughness of cleaning are obviously improved.

Description

Technical Field

[0001] This utility model relates to the field of hardware parts cleaning technology, and in particular to a vibration cleaning device for hardware processing parts. Background Technology

[0002] In the current booming development of the hardware processing industry, the cleaning process of hardware parts plays an indispensable role in ensuring product quality and smooth production processes. Hardware products cover a wide range, from precision electronic components to metal components of large machinery. During the processing, various contaminants inevitably adhere to the surface of the parts, such as iron filings generated from cutting, oil stains formed by lubricating oil residue, and dust particles from the environment.

[0003] Currently, ultrasonic cleaning technology is widely used due to its high efficiency and minimal damage to parts. However, common ultrasonic cleaning equipment generally has a significant drawback: the cleaning frame is fixed inside the cleaning chamber, which makes the parts relatively stationary in the cleaning fluid. Although ultrasonic waves can generate cavitation in the cleaning fluid, forming tiny bubbles that burst and generate impact force to remove dirt, because the parts are fixed in position, some areas cannot be fully impacted by the all-round ultrasonic cavitation bubbles and the dynamic scouring of the cleaning fluid, greatly reducing the uniformity and thoroughness of the cleaning.

[0004] Therefore, we provide a vibration cleaning device for metal processing parts. Utility Model Content

[0005] The purpose of this utility model is to address the aforementioned technical problems by providing a vibration cleaning device for metal processing parts, which solves the problems of incomplete cleaning and poor cleaning effect caused by the fixed cleaning frame in the prior art.

[0006] In view of this, the present invention provides a vibration cleaning device for hardware processing parts, including a cleaning tank frame, wherein the cleaning tank frame is provided with a cleaning chamber, a cleaning tray and a control component;

[0007] The cleaning tray is installed inside the cleaning chamber;

[0008] The control component is mounted on the cleaning tank frame. The control component includes a horizontal guide rod, which passes through a limiting slider on one side of the rectangular frame and connects to the cleaning tray. A longitudinal adjustment groove is provided in the middle of the horizontal guide rod, and a guide post is inserted and connected to the longitudinal adjustment groove. The guide post is mounted on one side of the rotating disk, and the rotating disk is placed in the annular cavity of the rectangular frame. Furthermore, one end of the rotating disk is connected to the output end of a reciprocating motor.

[0009] Preferably, one end of the horizontal guide rod is provided with a connecting plate, and the horizontal guide rod is detachably connected to the side plate on one side of the cleaning tray by means of the connecting plate at one end.

[0010] Preferably, the rectangular frame is provided with two guide supports at one end, and the rectangular frame is installed on the cleaning tank frame through the guide supports at both ends.

[0011] Preferably, the cleaning chamber is provided with a guide rail slide, and the cleaning tray is slidably mounted on the guide rail slide.

[0012] Preferably, a controller is provided on the side wall of the cleaning tank frame, and the controller is electrically connected to the reciprocating motor and the ultrasonic transducer in the cleaning chamber.

[0013] Preferably, the cleaning tray is provided with a cleaning rod, which is placed in the cavity of the cleaning tray by an auxiliary handle at the upper end.

[0014] Preferably, both the cleaning tray and the cleaning rack are provided with a wire mesh plate, which is detachably snapped onto the cleaning tray and the cleaning rack.

[0015] Compared with the prior art, this utility model provides a vibration cleaning device for metal processing parts, which has the following advantages:

[0016] This invention, through the coordinated structure of the horizontal guide rod and rotating disk of the control component, can drive the cleaning tray to move back and forth, so that the position of the parts in the cleaning fluid changes continuously, avoiding a fixed position. In this way, the parts can be subjected to the impact of ultrasonic cavitation bubbles and the dynamic scouring of the cleaning fluid from all directions, significantly improving the uniformity and thoroughness of cleaning.

[0017] In this utility model, the horizontal guide rod is detachably connected to the cleaning tray via a connecting plate, and the wire mesh plate is also detachably snapped in place, making it easy to replace, repair and clean these components. At the same time, the cleaning tray is placed in the cleaning tray via an auxiliary handle, making it convenient to pick up and put down parts.

[0018] In this invention, the cleaning tray is slidably mounted on the guide rail carriage, making the movement more stable and smooth. Furthermore, the controller is electrically connected to the reciprocating motor and ultrasonic transducer, which can conveniently control the operation of the equipment and make flexible adjustments according to the cleaning requirements of different parts.

[0019] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0020] Figure 1This is a schematic diagram of the overall structure of a vibration cleaning device for hardware processing parts proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the cleaning tank frame structure of a vibration cleaning device for hardware processing parts proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the cleaning tray structure of a vibration cleaning device for hardware processing parts proposed in this utility model;

[0023] Figure 4 This is a schematic diagram of the control component structure of a vibration cleaning device for hardware processing parts proposed in this utility model.

[0024] In the diagram: 1. Cleaning tank frame; 11. Controller; 12. Guide rail carriage; 2. Cleaning chamber; 3. Cleaning tray; 31. Cleaning rack; 32. Wire mesh plate; 33. Auxiliary handle; 4. Control assembly; 41. Horizontal guide rod; 411. Connecting plate; 42. Longitudinal adjustment groove; 43. Guide post; 44. Rotary disk; 45. Reciprocating motor; 46. Rectangular frame; 47. Limiting slider; 48. Guide support. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Example 1: A vibration cleaning device for metal processing parts, such as Figures 1-4 As shown, it includes a cleaning tank frame 1, which is provided with a cleaning chamber 2, a cleaning tray 3 and a control component 4.

[0028] The cleaning tray 3 is installed inside the cleaning chamber 2;

[0029] The control component 4 is set on the cleaning tank frame 1. The control component 4 includes a horizontal guide rod 41. The horizontal guide rod 41 passes through the limiting slider 47 on one side of the rectangular frame 46 and is connected to the cleaning tray 3. A longitudinal adjustment annular groove 42 is provided in the middle of the horizontal guide rod 41. A guide post 43 is inserted and connected to the longitudinal adjustment annular groove 42. The guide post 43 is installed on one side of the rotating disk 44. The rotating disk 44 is placed in the annular cavity of the rectangular frame 46. Furthermore, one end of the rotating disk 44 is connected to the output end of the reciprocating motor 45 for transmission.

[0030] In use, place the hardware parts to be cleaned in the cleaning tray 3, set the relevant cleaning parameters through the controller 11, such as the working power and working time of the ultrasonic transducer, as well as the operating mode and related parameters of the reciprocating motor 45, and then inject an appropriate amount of cleaning fluid into the cleaning chamber 2 to ensure that the cleaning fluid can completely soak the hardware parts. Press the start button on the controller 11, and the controller 11 sends a start signal to the ultrasonic transducer and the reciprocating motor 45. The ultrasonic transducer starts to work and generates high-frequency vibration in the cleaning fluid, forming an ultrasonic cavitation effect, which impacts the dirt on the surface of the hardware parts to achieve a preliminary cleaning effect. At the same time, the reciprocating motor 45 starts, and its output end drives the rotating disk 44 to rotate. Since the guide post 43 on the rotating disk 44 is interlocked with the longitudinal adjustment ring groove 42 in the middle of the horizontal guide rod 41, when the rotating disk 44 rotates, the guide post 43 slides in the longitudinal adjustment ring groove 42, causing the horizontal guide rod 41 to reciprocate. One end of the horizontal guide rod 41 is detachably connected to the side plate on one side of the cleaning tray 3 through the connecting plate 411. Therefore, the cleaning tray 3 will reciprocate linearly on the guide rail carriage 12 with the reciprocating motion of the horizontal guide rod 41, further enhancing the cleaning effect on the hardware parts and allowing the cleaning fluid to more fully contact all parts of the surface of the parts.

[0031] like Figures 1-4 As shown, a connecting plate 411 is provided at one end of the horizontal guide rod 41. The horizontal guide rod 41 is detachably connected to the side plate on one side of the cleaning tray 3 via the connecting plate 411 at one end. During equipment installation, the horizontal guide rod 41 and the cleaning tray 3 can be installed separately first, and then connected by the connecting plate 411, which reduces the installation difficulty. When the equipment is repaired or parts are replaced, the horizontal guide rod 41 can be easily removed from the cleaning tray 3, which facilitates the inspection and replacement of individual parts and improves maintenance efficiency.

[0032] like Figures 1-4As shown, the rectangular frame 46 has two guide supports 48 at one end. The rectangular frame 46 is installed on the cleaning tank frame 1 through the guide supports 48 at both ends. The guide supports 48 provide stable support for the rectangular frame 46, ensuring that its position on the cleaning tank frame 1 is fixed, so that the rectangular frame 46 can maintain the correct posture and position, and provide a benchmark for the installation and operation of components such as the horizontal guide rod 41 and the rotating disk 44, ensuring that the entire control assembly 4 can work normally.

[0033] like Figures 1-4 As shown, a guide rail slide 12 is provided inside the cleaning chamber 2, and the cleaning tray 3 is slidably installed on the guide rail slide 12. The guide rail slide 12 provides a clear direction for the movement of the cleaning tray 3, so that it can only make reciprocating linear movements along the direction of the guide rail, ensuring that the movement trajectory of the cleaning tray 3 is accurate and stable, so that the hardware parts can be evenly washed and vibrated by the cleaning liquid during the cleaning process, thereby improving the consistency of the cleaning effect.

[0034] like Figures 1-4 As shown, a controller 11 is provided on the side wall of the cleaning tank frame 1. The controller 11 is electrically connected to the reciprocating motor 45 and the ultrasonic transducer in the cleaning chamber 2.

[0035] Example 2: A vibration cleaning device for metal processing parts, such as... Figures 1-4 As shown, a cleaning tray 31 is provided inside the cleaning tray 3. The cleaning tray 31 is placed inside the cavity of the cleaning tray 3 via an auxiliary handle 33 at the upper end.

[0036] Both the cleaning tray 3 and the cleaning rack 31 are equipped with a wire mesh plate 32, which is detachably snapped onto the cleaning tray 3 and the cleaning rack 31.

[0037] In use, the cleaning tray 31 is used to support the hardware parts to be cleaned, giving the parts a fixed position during the cleaning process and preventing them from rolling or colliding randomly in the cleaning tray 3. This helps improve the stability and uniformity of the cleaning process. At the same time, the auxiliary handle 33 makes it easy for operators to put the cleaning tray 31 into or take it out of the cleaning tray 3. This is especially convenient for loading and unloading parts before and after cleaning, improving work efficiency and reducing direct contact between operators and cleaning fluid or parts, thus providing a certain degree of protection. The detachable wire mesh plate 32 makes it easy to remove the wire mesh plate 32 for individual cleaning or replacement after cleaning, making it easy to remove impurities attached to it, keeping the device clean and hygienic, and extending the service life of the equipment.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A vibration cleaning device for metal processing parts, comprising a cleaning tank frame (1), wherein the cleaning tank frame (1) is provided with a cleaning chamber (2), a cleaning tray (3), and a control assembly (4), characterized in that: The cleaning tray (3) is installed inside the cleaning chamber (2); The control component (4) is set on the cleaning tank frame (1). The control component (4) includes a horizontal guide rod (41). The horizontal guide rod (41) passes through the limiting slider (47) on one side of the rectangular frame (46) and is connected to the cleaning tray (3). A longitudinal adjustment ring groove (42) is provided in the middle of the horizontal guide rod (41). A guide post (43) is inserted and connected to the longitudinal adjustment ring groove (42). The guide post (43) is installed on one side of the rotating disk (44). The rotating disk (44) is placed in the ring cavity of the rectangular frame (46). One end of the rotating disk (44) is connected to the output end of the reciprocating motor (45).

2. The vibration cleaning device for metal processing parts according to claim 1, characterized in that, One end of the horizontal guide rod (41) is provided with a connecting plate (411), and the horizontal guide rod (41) is detachably connected to the side plate on one side of the cleaning tray (3) by means of the connecting plate (411) at one end.

3. The vibration cleaning device for metal processing parts according to claim 1, characterized in that, The rectangular frame (46) is provided with two guide supports (48) at one end, and the rectangular frame (46) is installed on the cleaning tank frame (1) through the guide supports (48) at both ends.

4. The vibration cleaning device for metal processing parts according to claim 1, characterized in that, The cleaning chamber (2) is provided with a guide rail slide (12), and the cleaning tray (3) is slidably installed on the guide rail slide (12).

5. The vibration cleaning device for metal processing parts according to claim 1, characterized in that, The cleaning tank frame (1) is equipped with a controller (11) on its side wall. The controller (11) is electrically connected to the reciprocating motor (45) and the ultrasonic transducer in the cleaning chamber (2).

6. The vibration cleaning device for metal processing parts according to claim 1, characterized in that, The cleaning tray (3) is provided with a cleaning rack (31), which is placed in the cavity of the cleaning tray (3) by an auxiliary handle (33) at the upper end.

7. The vibration cleaning device for metal processing parts according to claim 6, characterized in that, Both the cleaning tray (3) and the cleaning rack (31) are provided with a wire mesh plate (32), which is detachably snapped onto the cleaning tray (3) and the cleaning rack (31).

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