Cleaning device for disassembling flat wire motor
By designing a cleaning device for disassembling flat wire motors, and utilizing a lifting and rotating mechanism combined with nozzles and waste collection, the problem of insufficient core cleanliness was solved, achieving efficient cleaning and improved yield of flat wire motors.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2026-04-03
AI Technical Summary
During the production of flat wire motors, it is difficult to guarantee the cleanliness of the iron core, resulting in a low yield rate and a high scrap rate, which affects the efficiency of secondary utilization.
A cleaning device was designed, comprising a lifting mechanism, a rotating mechanism, a dust removal device, a waste collection mechanism, and a dust cover. It achieves 360-degree rotating cleaning through nozzles and a servo motor, and with the help of waste collection, ensures the cleaning effect.
This technology enables mechanized cleaning after disassembly of flat wire motors, preventing waste from splashing, ensuring the cleanliness of the iron core, and improving the reliability and yield of secondary utilization.
Smart Images

Figure CN224072960U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flat wire motor stator manufacturing technology, and in particular to a cleaning device for disassembling flat wire motors. Background Technology
[0002] Flat wire motors typically consist of a stator, rotor, and reducer, with the stator being one of the core components. The stator is the stationary part of the motor, usually composed of coils wound with copper wire, and is fixed in place within the motor housing. Its main function is to generate a magnetic field, driving the rotor to rotate, thus completing the motor's operation.
[0003] The primary function of the stator in a flat-wire motor is to generate a magnetic field, which can be a constant direct current (DC) magnetic field or a changing alternating current (AC) magnetic field. When the current through the stator coils changes, a change in magnetic flux is generated in the conductor. This change in magnetic flux affects the shape of the magnetic field, which in turn determines the direction and speed of the rotor's rotation. The magnetic field generated in the stator interacts with the magnetic field present in the rotor, causing the rotor to rotate under the influence of torque.
[0004] Flat wire motors are widely used in new energy vehicles, but their production process is complex, with high input costs, difficult processing, and low yield. Currently, the overall yield rate of flat wire motor production lines is about 90% to 98%, and even lower at the early product production verification stage, reaching 30% to 50%. Therefore, a large number of flat wire motors are scrapped.
[0005] Considering the production cost of flat wire motors, this utility model designs a cleaning device for the iron core of flat wire motors that need to be recycled. During the iron core recycling process, the cleanliness of the iron core can be ensured, thereby enabling better reuse. Utility Model Content
[0006] To solve the above-mentioned technical problems, this utility model proposes a cleaning device for disassembling flat wire motors. The technical solution of this utility model is implemented as follows:
[0007] A cleaning device for disassembling a flat wire motor includes a lifting mechanism, a rotating mechanism, a dust removal device, a waste collection mechanism, a dust cover, and a dust removal platform.
[0008] The waste collection mechanism is connected to the dust removal platform;
[0009] The dust removal platform is provided with a collection hole for connecting to the waste collection mechanism;
[0010] The dust removal platform is used to place the flat wire motor to be dusted;
[0011] The lifting mechanism is connected to the dust removal device;
[0012] The lifting mechanism is used to control the lifting and lowering of the dust removal device;
[0013] The dust cover is positioned above the dust removal platform;
[0014] The dust cover is used to prevent waste from splashing during the cleaning of the flat wire motor.
[0015] Preferably, the dust removal device includes a nozzle.
[0016] Preferably, it also includes a rotating mechanism.
[0017] The rotating mechanism is used to control the rotation of the nozzle.
[0018] Preferably, the rotating mechanism is a servo motor.
[0019] Preferably, the waste collection mechanism includes a lower suction pipe;
[0020] Preferably, it also includes a dust cover lifting drive assembly; the dust cover lifting drive assembly is connected to the dust cover;
[0021] The dust cover lifting drive assembly is used to control the lifting and lowering of the dust cover.
[0022] Preferably, the dust cover lifting drive assembly includes a dust cover cylinder.
[0023] The advantages of this utility model are as follows:
[0024] This invention enables mechanized cleaning of disassembled flat wire motors.
[0025] The dust cover effectively prevents waste from splashing during cleaning, and the 360-degree rotating nozzles achieve thorough cleaning of the iron core. Combined with the waste collection device, it further ensures the cleaning effect. Attached Figure Description
[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0027] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.
[0028] Figure 1A structural axis view of an embodiment of a cleaning device for disassembling a flat wire motor;
[0029] Figure 2 This is a structural plan view of an embodiment of a cleaning device for disassembling a flat wire motor.
[0030] In the above figures, the figure numbers indicate the following:
[0031] 1. Lifting mechanism;
[0032] 2. Rotating mechanism;
[0033] 3. Clean the nozzle;
[0034] 4. Waste collection facilities;
[0035] 4-1, Lower suction pipe;
[0036] 5. Dust cover;
[0037] 6. Dust removal platform;
[0038] 7. Dust cover cylinder;
[0039] 100, flat wire motor. Detailed Implementation
[0040] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments and accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0041] Unless otherwise defined, all technical and scientific terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used in the detailed description is for the purpose of describing particular embodiments only and is not intended to limit the invention; the terms “comprising” and “having” and any variations thereof in the specification, claims and foregoing description of the invention are intended to cover non-exclusive inclusion.
[0042] In the description of the specific embodiments of this utility model, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly defined.
[0043] In this invention, the reference to "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this invention. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described in this invention can be combined with other embodiments.
[0044] In the description of this utility model embodiment, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, in this utility model, the character " / " generally indicates that the preceding and following related objects have an "or" relationship.
[0045] The embodiments of the present invention will be described in more detail below through examples. It should be noted that the embodiments of the present invention are not limited to these examples.
[0046] Example
[0047] In one embodiment, such as Figure 1 and Figure 2 As shown, a cleaning device for disassembling a flat wire motor includes a lifting mechanism 1, a rotating mechanism 2, a cleaning nozzle 3, a waste collection mechanism 4, a dust cover 5, and a dust removal platform 6.
[0048] Waste collection mechanism 4 is connected to dust removal platform 6;
[0049] The dust removal platform 6 is equipped with a collection hole for connecting to the waste collection mechanism 4;
[0050] The dust removal platform 6 is used to place the flat wire motor 100 to be dusted;
[0051] Lifting mechanism 1 is connected to cleaning nozzle 3;
[0052] Lifting mechanism 1 is used to control the cleaning nozzle 3 to move up and down along the Z-axis;
[0053] In this embodiment, the lifting mechanism 1 is an electric cylinder.
[0054] The cleaning nozzle 3 is connected to the air pipe to clean the surface of the iron core.
[0055] Dust cover 5 is installed above dust removal platform 6;
[0056] The dust cover 5 is used to prevent waste from splashing during the cleaning of the flat wire motor 100.
[0057] In this embodiment, a rotating mechanism 2 is also included.
[0058] The rotating mechanism 2 is used to control the cleaning nozzle 3 to rotate 360 degrees, thereby cleaning the iron core of the flat wire motor without any blind spots.
[0059] In this embodiment, the rotating mechanism 2 is a servo motor.
[0060] In this embodiment, the waste collection mechanism 4 includes a lower suction pipe;
[0061] The lower suction pipe is used to collect dust and dirt from the iron core and prevent waste from splashing.
[0062] In this embodiment, a dust cover cylinder 7 is also included; the dust cover cylinder 7 is connected to the dust cover 5;
[0063] Dust cover cylinder 7 is used to control the lifting and lowering of dust cover 5.
[0064] It should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A cleaning device for disassembling a flat wire motor, characterized in that, It includes a lifting mechanism, a rotating mechanism, a dust removal device, a waste collection mechanism, a dust cover, and a dust removal platform; The waste collection mechanism is connected to the dust removal platform; The dust removal platform is provided with a collection hole for connecting to the waste collection mechanism; The dust removal platform is used to place the flat wire motor to be dusted; The lifting mechanism is connected to the dust removal device; The lifting mechanism is used to control the lifting and lowering of the dust removal device; The dust cover is positioned above the dust removal platform; The dust cover is used to prevent waste from splashing during the cleaning of the flat wire motor.
2. The cleaning device for disassembling a flat wire motor according to claim 1, characterized in that, The dust removal device includes nozzles.
3. The cleaning device for disassembling a flat wire motor according to claim 2, characterized in that, It also includes a rotating mechanism; The rotating mechanism is used to control the rotation of the nozzle.
4. The cleaning device for disassembling a flat wire motor according to claim 3, characterized in that, The rotating mechanism is a servo motor.
5. The cleaning device for disassembling a flat wire motor according to claim 1, characterized in that, The waste collection mechanism includes a lower suction pipe.
6. The cleaning device for disassembling a flat wire motor according to claim 1, characterized in that, It also includes a dust cover lifting drive assembly; the dust cover lifting drive assembly is connected to the dust cover; The dust cover lifting drive assembly is used to control the lifting and lowering of the dust cover.
7. The cleaning device for disassembling a flat wire motor according to claim 6, characterized in that, The dust cover lifting drive assembly includes a dust cover cylinder.