Stretch bending, straightening and polishing device for aluminum alloy coiled material

Abstract

The utility model relates to the related technical field of aluminum alloy coiled material processing equipment, in particular to an aluminum alloy coiled material stretch bending, straightening and polishing device which comprises a processing component, a straightening component and a polishing component, the processing component comprises a processing table and an extension bottom plate, and the extension bottom plate is connected to the lower portion of one side of the outer surface of the processing table; the bonding component comprises a bonding roller I, a bonding roller II and a bonding roller III, and the bonding roller I is positioned on the upper surface of the extending bottom plate; the second bonding roller is located on the upper surface of the extending bottom plate; the stand column is connected to the top of the extending bottom plate; the positioning ring is connected to the lower part of the outer surface of the stand column; the first lantern rings are connected to the two ends of the outer surface of the first bonding roller and connected to the outer surfaces of the stand columns in a sleeving mode. In the utility model, in the links of production, transportation and storage of the aluminum alloy coiled material, the quality of the coiled material is easily influenced by external factors, and particularly, in the transportation process, dust and impurities in the external environment are inevitably attached to the surface of the coiled material, so that the production cost is greatly increased, and the problems in the prior art are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum alloy coil processing equipment, and in particular to an aluminum alloy coil bending, straightening and polishing device. Background Technology

[0002] Aluminum alloy coils are a common metal material widely used in many fields. Aluminum alloy coils are metal products that have been rolled and bent by a casting and rolling mill but have not been sheared. They are mainly composed of aluminum, with one or more alloying elements added to obtain specific properties.

[0003] Before processing aluminum alloy coils, manual wiping is usually used. This is not only labor-intensive and time-consuming, but also makes it difficult to ensure that every impurity is completely and meticulously removed, and it is easy to leave cleaning dead corners on the surface of the coil.

[0004] In the production, transportation, and storage of aluminum alloy coils, the quality of the coils is highly susceptible to external factors. Especially during transportation, dust and impurities from the external environment inevitably adhere to the surface of the coils. These tiny particles may seem insignificant, but they can cause serious problems in subsequent processing. When the coils enter the bending, straightening, and polishing processes, the dust and impurities on the surface will hinder the processing equipment from applying uniform force to the coils. During the straightening stage, they will cause uneven local stress, resulting in uneven deformation of the coils under stress. This deformation cannot be completely eliminated by conventional straightening processes. After entering the polishing process, these impurity particles will further aggravate the surface wear differences, causing obvious defects on the polished surface of the coils. This not only affects the appearance but also seriously reduces the mechanical properties and usability of the coils. A large number of such coils can only be judged as scrap, which greatly increases production costs. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum alloy coil bending, straightening, and polishing device to solve the problems mentioned in the background art.

[0006] The technical solution adopted in this utility model is:

[0007] An aluminum alloy coil bending, straightening, and polishing device includes:

[0008] The processing component includes: a processing table and an extended base plate, the extended base plate being connected to the lower part of one side of the outer surface of the processing table; and an adhesive component including: an adhesive roller one located on the upper surface of the extended base plate; an adhesive roller two located on the upper surface of the extended base plate; a column connected to the top of the extended base plate; a positioning ring connected to the lower part of the outer surface of the column; a collar one connected to both ends of the outer surface of the adhesive roller one and sleeved on the outer surface of the column; and a collar two connected to both ends of the outer surface of the adhesive roller two and sleeved on the outer surface of the column.

[0009] Optionally, the adhesive component further includes: a mating hole, formed inside the positioning ring; and a mating rod, connected to the bottom of the collar and inserted into the mating hole.

[0010] Optionally, it also includes a fixing component, which includes: a support frame located on the upper surface of the extended base plate; a rotating shaft connected to the inner surface of the support frame; and a fixing ring rotatably connected to the outer surface of the rotating shaft and fitted onto the upper part of the outer surface of the column.

[0011] Optionally, the fixing component further includes: a vertical plate connected to the top of the extended base plate; a support rod connected to one end of the outer surface of the vertical plate; a spring wound around the outer surface of the support rod; and a pressure plate connected to both sides of the outer surface of the support frame and extending through the outside of the support rod.

[0012] Optionally, the fixing component further includes: a limiting plate connected to one end of the outer surface of the support rod; and a handle connected to the middle of one end of the outer surface of the support frame.

[0013] Optionally, the processing components further include: a straightening roller connected to the top of the processing table; a support frame connected to one end of the top of the processing table; and a polishing disc connected to the middle of the bottom end of the support frame.

[0014] Optionally, it also includes protective components, which include: protective frames located on both sides of the outer surface of the support frame; sliding grooves formed on both sides of the outer surface of the support frame; and a sliding plate connected between the two protective frames and movably connected inside the sliding grooves.

[0015] Optionally, the protective component further includes: a side plate connected to one end of the outer surface of the protective frame; an internal threaded ring connected to the outer end of the side plate; a threaded rod connected to the middle of the internal threaded ring; and a handle rotatably connected to the outer end of the threaded rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] By means of adhesive roller one and adhesive roller two are respectively installed on the upper surface of the extension base plate. During installation, simply insert the connecting rod precisely into the corresponding connecting hole on the column to quickly and securely install adhesive roller one and adhesive roller two onto the outer surface of the column. Before the aluminum alloy coil enters the straightening and polishing process, it is first conveyed between adhesive roller one and adhesive roller two. The outside of these two adhesive rollers is uniformly coated with a special adhesive material. This material has extremely strong adhesion and flexibility. During the process of the coil passing through, it can effectively and accurately adhere and remove the small particles attached to the surface, such as dust, fine sand particles and other impurities that are picked up during transportation. This can prevent the interference of small particles on the subsequent bending, straightening and polishing processes, which not only greatly improves the processing quality of the coil and reduces the defect rate, but also reduces the abnormal wear of key components for straightening and polishing due to the residue of impurities, extends the service life of the equipment and reduces maintenance costs. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of the machined component in this application;

[0020] Figure 2 This is a schematic diagram of the structure of the disassembled and processed components of adhesive roller 1 and adhesive roller 2 in this application;

[0021] Figure 3 This is a schematic diagram of the structure of adhesive roller one and adhesive roller two in this application;

[0022] Figure 4 For this application Figure 2 Enlarged structural diagram of section A in the middle;

[0023] Figure 5 This is a schematic diagram of the protective frame structure in this application.

[0024] Figure label:

[0025] 1. Processing components; 11. Processing table; 12. Extension base plate; 13. Straightening roller; 14. Support frame; 15. Polishing disc;

[0026] 2. Adhesive components; 21. Adhesive roller one; 22. Adhesive roller two; 23. Positioning ring; 24. Butt joint hole; 25. Collar one; 26. Collar two; 27. Butt joint rod; 28. Column;

[0027] 3. Fixed components; 31. Spring; 32. Support rod; 33. Upright plate; 34. Support frame; 35. Pressure plate; 36. Fixing ring; 37. Rotating shaft; 38. Limiting plate; 39. Handle;

[0028] 4. Protective components; 41. Protective frame; 42. Slide groove; 43. Slide plate; 44. Side plate; 45. Internal threaded ring; 46. Threaded rod; 47. Handle. Detailed Implementation

[0029] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0031] Given that in the current technology, the quality of aluminum alloy coils is easily affected by external factors during the production, transportation and storage processes, especially during transportation, dust and impurities in the external environment will inevitably adhere to the surface of the coils, greatly increasing production costs, this technology solves the problems in the existing technology.

[0032] like Figure 1-4 As shown, this utility model embodiment provides an aluminum alloy coil bending, straightening, and polishing device, comprising:

[0033] Processing component 1, the processing component 1 comprising:

[0034] The processing table 11 and the extended base plate 12 are connected to the lower part of one side of the outer surface of the processing table 11.

[0035] Adhesive component 2, said adhesive component 2 includes:

[0036] Adhesive roller 21 is located on the upper surface of the extension base plate 12;

[0037] Adhesive roller 22 is located on the upper surface of the extension base plate 12;

[0038] Column 28 is connected to the top of the extended base plate 12;

[0039] The positioning ring 23 is connected to the lower part of the outer surface of the column 28;

[0040] The collar 25 is connected to both ends of the outer surface of the adhesive roller 21 and is sleeved to the outer surface of the column 28.

[0041] The second collar 26 is connected to both ends of the outer surface of the second adhesive roller 22 and is sleeved and connected to the outer surface of the column 28;

[0042] Before the aluminum alloy coil enters the straightening and polishing process, it is first conveyed between bonding roller 1 21 and bonding roller 22. During the process of the coil passing through, it can effectively and accurately bond and remove the tiny particles attached to the surface, such as dust and fine sand particles that are picked up during transportation.

[0043] Furthermore, the adhesive component 2 also includes:

[0044] The mating hole 24 is located inside the positioning ring 23;

[0045] The mating rod 27 is connected to the bottom of the collar 25 and is inserted into the mating hole 24.

[0046] The first collar 25 and the second collar 26 are respectively fitted onto the outside of the column 28, while the connecting rod 27 is simultaneously inserted into the inside of the connecting hole 24, so that the first adhesive roller 21 and the second adhesive roller 22 are installed on the outer surface of the column 28.

[0047] Furthermore, it also includes a fixing component 3, which comprises:

[0048] The support frame 34 is located on the upper surface of the extended base plate 12;

[0049] Rotation shaft 37 is connected to the inner surface of support frame 34;

[0050] The fixing ring 36 is rotatably connected to the outer surface of the rotating shaft 37 and sleeved on the upper part of the outer surface of the column 28;

[0051] The retaining ring 36 can rotate outside the rotating shaft 37, so that the retaining ring 36 is sleeved on the upper part of the outer surface of the column 28 and pressed against the top of the collar 26, thereby further reinforcing the adhesive roller 21 and the adhesive roller.

[0052] Furthermore, the fixing component 3 also includes:

[0053] The upright plate 33 is connected to the top of the extended base plate 12;

[0054] Support rod 32 is connected to one end of the outer surface of the upright plate 33;

[0055] Spring 31 is wound around the outer surface of support rod 32;

[0056] Pressure plate 35 is connected to both sides of the outer surface of support frame 34 and extends through the outside of support rod 32;

[0057] The spring 31 generates elastic force, which can extend the position of the fixing ring 36 so that the fixing ring 36 can be fully fitted and fixed.

[0058] Furthermore, the fixing component 3 also includes:

[0059] The limiting plate 38 is connected to one end of the outer surface of the support rod 32;

[0060] The grip 39 is attached to the middle of one end of the outer surface of the support frame 34.

[0061] Furthermore, the machined component 1 also includes:

[0062] Straightening roller 13 is connected to the top of processing table 11;

[0063] Support frame 14 is connected to one end of the top of the processing table 11;

[0064] Polishing disc 15 is connected to the middle of the bottom end of support frame 14;

[0065] The straightening roller 13 is used to straighten the roll material, and the polishing disc 15 is used to polish the roll material.

[0066] Working principle: During installation, simply insert the connecting rod 27 precisely into the corresponding connecting hole 24 on the column 28. Spring 31 generates elastic force. By holding the handle 39 and pushing the support frame 34, the fixing ring 36 moves forward. Then, by rotating outside the rotating shaft 37, the fixing ring 36 is fitted onto the upper part of the outer surface of the column 28 and pressed against the top of the collar 26. This quickly and securely installs the first adhesive roller 21 and the second adhesive roller 22 onto the outer surface of the column 28. Before the aluminum alloy coil enters the straightening and polishing process, it is first conveyed to the adhesive... Between the first bonding roller 21 and the second bonding roller 22, a special adhesive material is uniformly attached to the outside of these two bonding rollers. This material has extremely strong adhesion and flexibility. During the process of the roll material passing through, it can effectively and accurately adhere to and remove the tiny particles attached to the surface, such as dust, fine sand particles and other impurities that are picked up during transportation. This can prevent the interference of tiny particles with the subsequent bending, straightening and polishing processes, which not only greatly improves the processing quality of the roll material and reduces the defect rate, but also reduces the abnormal wear of key components for straightening and polishing due to the residue of impurities, extends the service life of the equipment and reduces maintenance costs.

[0067] Specifically, such as Figure 1 , Figure 4 , Figure 5 As shown, it also includes a protective component 4, which comprises:

[0068] The protective frame 41 is located on both sides of the outer surface of the support frame 14;

[0069] The slide groove 42 is formed on both sides of the outer surface of the support frame 14;

[0070] The slide plate 43 is connected between the two protective frames 41 and is movably connected inside the slide groove 42;

[0071] The protective frame 41 surrounds both sides of the outer surface of the support frame 14 and can act as a barrier when polishing.

[0072] Furthermore, protective component 4 also includes:

[0073] Side plate 44 is connected to one end of the outer surface of the protective frame 41;

[0074] An internally threaded ring 45 is connected to the outer end of the side plate 44;

[0075] Threaded rod 46 is connected to the middle of internal threaded ring 45;

[0076] Handle 47 is rotatably connected to the outer end of threaded rod 46;

[0077] After polishing, the protective frame 41 is moved to the top by moving the slide plate 43 inside the slide groove 42, which facilitates the maintenance and replacement of the polishing disc 15.

[0078] Working principle: First, the protective frame 41 surrounds both sides of the outer surface of the support frame 14. When polishing the roll material, the protective frame 41 can block the generated debris. As the working time increases, the sliding plate 43 moves inside the slide groove 42, moving the protective frame 41 to the upper part, so that the polishing disc 15 is exposed, which is convenient for maintenance or replacement of the polishing disc 15. By turning the handle 47, the threaded rod 46 is driven to rotate, so that the threaded rod 46 is clamped on the outer end of the support frame 14, thus fixing the position of the protective frame 41 after it has been moved.

[0079] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An aluminum alloy coil stretch leveler and polisher apparatus characterized by, The machining component comprises a machining table and an extension base plate connected to the lower part of the outer surface of the machining table, an adhesive component comprising an adhesive roller one on the upper surface of the extension base plate, an adhesive roller two on the upper surface of the extension base plate, a stand connected to the top of the extension base plate, a positioning ring connected to the lower part of the outer surface of the stand, a sleeve ring one connected to the two ends of the outer surface of the adhesive roller one and sleeved to the outer surface of the stand, and a sleeve ring two connected to the two ends of the outer surface of the adhesive roller two and sleeved to the outer surface of the stand. The adhesive component further comprises a butt joint hole in the inner part of the positioning ring, and a butt joint rod connected to the bottom of the sleeve ring one and inserted into the inner part of the butt joint hole.

2. The aluminum alloy coil stretch leveler and polisher apparatus of claim 1 wherein, The fixing component further comprises a support frame on the upper surface of the extension base plate, a rotating shaft connected to the inner surface of the support frame, and a fixing ring rotatably connected to the outer surface of the rotating shaft and sleeved to the upper part of the outer surface of the stand.

3. The aluminum alloy coiled stock stretch level and polish apparatus of claim 1 wherein, The fixing component further comprises a vertical plate connected to the top of the extension base plate, a support rod connected to one end of the outer surface of the vertical plate, a spring woundly connected to the outer surface of the support rod, and a pressing plate connected to the two sides of the outer surface of the support frame and penetratingly connected to the outer part of the support rod.

4. The aluminum alloy coiled stock stretch leveler and polisher apparatus of claim 3 wherein, The fixing component further comprises a limiting disc connected to one end of the outer surface of the support rod, and a handle connected to the middle part of one end of the outer surface of the support frame.

5. The aluminum alloy coiled stock stretch leveler and polisher apparatus of claim 4 wherein, The machining component further comprises a straightening roller connected to the top of the machining table, a support frame connected to one end of the top of the machining table, and a polishing disc connected to the middle part of the bottom end of the support frame.

6. The aluminum alloy coil stretch leveler and polisher apparatus of claim 5 wherein, The protection component further comprises a protection frame on the two sides of the outer surface of the support frame, a sliding groove on the two sides of the outer surface of the support frame, and a sliding plate connected between the two protection frames and movably connected to the inner part of the sliding groove.

7. The aluminum alloy coiled stock stretch leveler and polisher apparatus of claim 6 wherein, The protection component further comprises a side plate connected to one end of the outer surface of the protection frame, an internal thread ring connected to the outer end of the side plate, a threaded rod connected to the middle part of the internal thread ring, and a handle rotatably connected to the outer end of the threaded rod.

8. The aluminum alloy coil stretch leveler and polisher apparatus of claim 7 wherein, ​

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