Foamed material cutting accuracy calibration device

By designing a foam material cutting accuracy calibration device and utilizing components such as a leveling mechanism and suction cups, the problem of inaccurate accuracy during the cutting process was solved, achieving higher cutting accuracy and maintaining a higher level of inspection.

CN224407795UActive Publication Date: 2026-06-26FUQING HUIHUA PLASTHETICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUQING HUIHUA PLASTHETICS CO LTD
Filing Date
2025-06-25
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Foamed materials have poor precision during the cutting process, and the unevenness during inspection can lead to inaccurate cutting accuracy.

Method used

A cutting accuracy calibration device is designed, comprising a placement plate, a mounting plate, a leveling mechanism, a first moving part, a suction cup, a cross-cutting blade, a baffle, a pressure sensor, and a second moving part. The leveling mechanism adjusts the cutting level, and the suction cup and pressure sensor are used for precise calibration.

Benefits of technology

It improves the accuracy of cutting foamed materials, ensures that the material remains horizontal during the cutting process, and avoids inaccuracy caused by non-horizontal positioning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a foamed material cutting precision calibration equipment, especially in the technical field of foamed material processing equipment. Including the placement board, mounting panel, leveling mechanism, first mobile part, sucking disc, cross -cutting knife, baffle, pressure sensor, second mobile part. Overcome the current foamed material in the process of cutting the problem of poor precision, and the calibration equipment is easy to appear not in the process of detection horizontal state, thereby causing the problem of inaccuracy when foamed material cutting precision.
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Description

Technical Field

[0001] This utility model relates to the technical field of foam material processing equipment, and in particular to a foam material cutting accuracy calibration device. Background Technology

[0002] Foamed materials have a wide range of applications and are closely related to the basic industries of the national economy. For many years, they have maintained a stable and continuous growth rate of about 20%. The material is soft. Foamed materials, also known as foaming agents, refer to substances that can vaporize inside a material to produce bubbles, making it a porous material. Examples include the manufacture of foamed plastics, foamed rubber, and foamed resin. During the production process, foamed materials need to be cut. After cutting, they need to be inspected. Unqualified foamed materials need to be taken out and cut again.

[0003] Currently, the cutting process of foam materials is usually not precision-calibrated, resulting in a significant decrease in the accuracy of the cut foam materials. In addition, if the inspection is not in a horizontal position during the inspection process, it is easy to cause inaccurate cutting of foam materials. Utility Model Content

[0004] Technical problems to be solved

[0005] This invention provides a foam material cutting accuracy calibration device, which overcomes the problem of poor accuracy in the current foam material cutting process; and the problem that the calibration device is prone to not being in a horizontal state during the detection process, thus causing inaccurate accuracy when cutting foam materials.

[0006] Technical solution

[0007] To solve the above-mentioned technical problems, this utility model provides a foam material cutting accuracy calibration device, including a placement plate, a mounting plate, a leveling mechanism, a first moving part, a suction cup, a cross-cutting blade, a baffle, a pressure sensor, and a second moving part;

[0008] The mounting plate is located above the placement plate; the leveling mechanism is located between the placement plate and the mounting plate; an inverted L-shaped cover plate is located at the rear end of the mounting plate; a first sliding groove is located above the cover plate; the suction cup is slidably connected to the bottom of the first sliding groove via a first moving component; an air compressor is located on one side of the mounting plate near the cover plate; an air pipe connects the air compressor and the suction cup; a U-shaped support frame is located in front of the cover plate; a first driving cylinder is located on the U-shaped support frame; a moving plate is connected to the connecting rod of the first driving cylinder, and a cross-cutting blade is located below the moving plate; a baffle is located at the front end of the mounting plate near the U-shaped support frame; a pressure sensor is located on the baffle; and a second moving component is located on the mounting plate to drive the baffle to move.

[0009] Preferably, the leveling mechanism includes an adjusting groove, bolts, a level bubble mounting plate, and a level bubble;

[0010] The adjustment grooves are provided at the four corners of the mounting plate above the placement plate; the mounting plate is fixed to the adjustment grooves by bolts; the level bubble mounting plate is provided on one side of the mounting plate; the level bubble is installed in the level bubble mounting plate.

[0011] Preferably, the first moving component includes a first screw, a first drive motor, and a first moving block;

[0012] A first screw is rotatably mounted inside the first slide groove; a first drive motor for driving the first screw to rotate is provided at the outer end of the first slide groove; a first moving block is threadedly connected to the first screw; and a suction cup is provided below the first moving block.

[0013] Preferably, the second moving component includes a second slide, a second screw, a second drive motor, and a second moving block;

[0014] The mounting plate has a second sliding groove at its rear end; a second screw is rotatably mounted in the second sliding groove; a second drive motor for driving the second screw to rotate is provided at the outer end of the second sliding groove; a second moving block is threadedly connected to the second screw; and a baffle is connected above the second moving block.

[0015] Preferably, a second drive cylinder is provided between the baffle and the cross-cutting blade; the connecting rod of the second drive cylinder is connected to a push plate.

[0016] (3) Beneficial effects

[0017] This invention provides a foam material cutting accuracy calibration device, which overcomes the problem of poor accuracy in the current foam material cutting process; and the problem that the calibration device is prone to not being in a horizontal state during the detection process, thus causing inaccurate accuracy when cutting foam materials.

[0018] This invention improves the cutting accuracy by setting a leveling mechanism, which allows the foam material to be cut horizontally during the cutting process.

[0019] This invention uses a suction cup to move the foam material and a pressure sensor to enable rapid calibration of the foam material during the cross-cutting process, further improving the cutting accuracy. Attached Figure Description

[0020] Figure 1This is a schematic diagram of the structure of a foam material cutting accuracy calibration device proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the first moving part in this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the second moving part in this utility model;

[0023] Reference numerals: 1-Placement plate, 2-Mounting plate, 3-Leveling mechanism, 31-Adjusting groove, 32-Bolt, 33-Leveling bubble mounting plate, 34-Leveling bubble, 4-Cover plate, 5-First moving part, 51-First slide groove, 52-First screw, 53-First drive motor, 54-First moving block, 6-Suction cup, 7-Air compressor, 8-Air pipe, 9-U-shaped support frame, 10-First drive cylinder, 11-Cross-cutting blade, 12-Baffle, 13-Pressure sensor, 14-Second moving part, 141-Second slide groove, 142-Second screw, 143-Second drive motor, 144-Second moving block, 15-Second drive cylinder, 16-Push plate. Detailed Implementation

[0024] The present invention will be further described in conjunction with the accompanying drawings and embodiments.

[0025] like Figures 1-3 As shown, the foam material cutting accuracy calibration device of this utility model includes a placement plate 1, a mounting plate 2, a leveling mechanism 3, a first moving part 5, a suction cup 6, a cross-cutting blade 11, a baffle 12, a pressure sensor 13, and a second moving part 14.

[0026] The mounting plate 2 is provided above the placement plate 1; the leveling mechanism 3 is provided between the placement plate 1 and the mounting plate 2; the rear end of the mounting plate 2 is provided with an inverted L-shaped cover plate 4; the top of the cover plate 4 is provided with a first sliding groove 51; the bottom of the first sliding groove 51 is slidably connected to the suction cup 6 through the first moving part 5; an air compressor 7 is provided on one side of the mounting plate 2 located on the cover plate 4; this device is prior art and will not be described in detail; an air pipe 8 is provided between the air compressor 7 and the suction cup 6; a U-shaped support frame 9 is provided in front of the cover plate 4; a first driving cylinder 10 is provided on the U-shaped support frame 9; the connecting rod of the first driving cylinder 10 is connected to a moving plate, and the cross-cutting blade 11 is provided below the moving plate; a baffle 12 is provided on the mounting plate 2 located at the front end of the U-shaped support frame 9; a pressure sensor 13 is provided on the baffle 12; the pressure sensor 13 is divided into left and right sensors; a second moving part 14 is provided on the mounting plate 2 to drive the baffle 12 to move.

[0027] The leveling mechanism 3 includes an adjustment groove 31, bolts 32, a level bubble mounting plate 33, and a level bubble 34;

[0028] The adjustment grooves 31 are provided at the four corners of the mounting plate 2 above the placement plate 1; the mounting plate 2 is fixed to the adjustment grooves 31 by the bolts 32; the level bubble mounting plate 33 is provided on one side of the mounting plate 2; the level bubble 34 is installed in the level bubble mounting plate 33.

[0029] The first moving component 5 includes a first screw 52, ​​a first drive motor 53, and a first moving block 54;

[0030] A first screw 52 is rotatably mounted inside the first slide groove 51; a first drive motor 53 is provided at the outer end of the first slide groove 51 to drive the first screw 52 to rotate; a first moving block 54 is threadedly connected to the first screw 52; and a suction cup 6 is provided below the first moving block 54.

[0031] The second moving part 14 includes a second slide 141, a second screw 142, a second drive motor 143, and a second moving block 144;

[0032] The rear end of the mounting plate 2 is provided with the second slide groove 141; the second screw 142 is rotatably installed in the second slide groove 141; the outer end of the second slide groove 141 is provided with the second drive motor 143 for driving the second screw 142 to rotate; the second moving block 144 is threadedly connected to the second screw 142; the baffle 12 is connected above the second moving block 144.

[0033] A second drive cylinder 15 is provided between the baffle 12 and the cross-cutting blade; the connecting rod of the second drive cylinder 15 is connected to a push plate 16. Contents not described in detail in this specification are prior art known to those skilled in the art.

[0034] The embodiments described above are merely preferred embodiments of the present invention, and are described in a relatively specific and detailed manner. However, the present invention is not limited to these embodiments. It should be noted that for those skilled in the art, any improvements made without departing from the spirit of the present invention fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.

Claims

1. A device for calibrating the cutting accuracy of foamed materials, characterized in that, Includes a placement plate (1), a mounting plate (2), a leveling mechanism (3), a first moving part (5), a suction cup (6), a cross-cutting blade (11), a baffle (12), a pressure sensor (13), and a second moving part (14); The mounting plate (2) is provided above the placement plate (1); the leveling mechanism (3) is provided between the placement plate (1) and the mounting plate (2); the rear end of the mounting plate (2) is provided with an inverted L-shaped cover plate (4); the top of the cover plate (4) is provided with a first sliding groove (51); the bottom of the first sliding groove (51) is slidably connected to the suction cup (6) through the first moving part (5); an air compressor (7) is provided on one side of the mounting plate (2) located on the cover plate (4); an air pipe is provided between the air compressor (7) and the suction cup (6). 8) Connect; a U-shaped support frame (9) is provided in front of the cover plate (4); a first driving cylinder (10) is provided on the U-shaped support frame (9); a moving plate is connected to the connecting rod of the first driving cylinder (10), and the cross-cutting blade (11) is provided below the moving plate; the mounting plate (2) is located at the front end of the U-shaped support frame (9) and a baffle (12) is provided; a pressure sensor (13) is provided on the baffle (12); a second moving part (14) is provided on the mounting plate (2) to drive the baffle (12) to move.

2. The foam material cutting accuracy calibration device according to claim 1, characterized in that, The leveling mechanism (3) includes an adjustment groove (31), a bolt (32), a level bubble mounting plate (33), and a level bubble (34); The adjustment groove (31) is provided above the placement plate (1) at the four corners of the mounting plate (2); the mounting plate (2) is fixed to the adjustment groove (31) by the bolt (32); the level bubble mounting plate (33) is provided on one side of the mounting plate (2); the level bubble (34) is installed in the level bubble mounting plate (33).

3. The foam material cutting accuracy calibration device according to claim 1, characterized in that, The first moving part (5) includes a first screw (52), a first drive motor (53), and a first moving block (54); A first screw (52) is rotatably installed in the first groove (51); the outer end of the first groove (51) is provided with a first drive motor (53) that drives the first screw (52) to rotate; the first moving block (54) is threadedly connected to the first screw (52); the suction cup (6) is provided below the first moving block (54).

4. The foam material cutting accuracy calibration device according to claim 1, characterized in that, The second moving part (14) includes a second slide (141), a second screw (142), a second drive motor (143), and a second moving block (144). The rear end of the mounting plate (2) is provided with the second slide groove (141); the second screw (142) is rotatably installed in the second slide groove (141); the outer end of the second slide groove (141) is provided with the second drive motor (143) for driving the second screw (142) to rotate; the second moving block (144) is threadedly connected to the second screw (142); the baffle (12) is connected above the second moving block (144).

5. The foam material cutting accuracy calibration device according to claim 1, characterized in that, A second drive cylinder (15) is provided between the baffle (12) and the cross-cutting blade (11); the connecting rod of the second drive cylinder (15) is connected to a push plate (16).