Stamping device for aluminum profile production

Abstract

The utility model discloses a stamping device for aluminum profile production, which comprises a bottom plate, a fifth fixing frame is fixedly connected onto the bottom plate, a fourth electric push rod is fixedly mounted on the fifth fixing frame, a fourth connecting rod is connected onto the fourth electric push rod, and the fourth connecting rod is slidably connected with a filter box. A scraper is connected between the two fixing rods in a sliding mode. The fourth electric push rod is controlled to drive the fourth connecting rod and the scraper to move, so that the scraper pushes metal scraps out of the filtering box body, the step of manually cleaning the metal scraps is omitted, and meanwhile, the body part is prevented from being in contact with the metal scraps.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum profile production technology, and in particular relates to a stamping device for aluminum profile production. Background Technology

[0002] Aluminum alloys are one of the most widely used non-ferrous metal structural materials in industry. The demand for aluminum alloy welded structural parts is increasing, which has led to in-depth research on the weldability of aluminum alloys. Currently, aluminum alloys are the most widely used alloys, and stamping machines are often needed to process aluminum materials.

[0003] Utility model patent with publication number CN220479874U discloses a stamping machine for aluminum profile production, including a base, a filter plate fixedly installed inside the base, a water pump fixedly installed on one side of the filter plate, a water pump pipe fixedly installed on one side of the water pump, a drain pipe fixedly installed on the other side of the water pump, and a spray head fixedly installed at one end of the drain pipe. When fixing aluminum profiles, the limiting clamp has a small effect on fixing the aluminum profiles, which is prone to shaking. In addition, the metal debris generated during punching needs to be manually cleaned. Therefore, a stamping device for aluminum profile production is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a stamping device for aluminum profile production to solve the problems mentioned in the background art.

[0005] A stamping device for aluminum profile production includes a base plate, a controller mounted on the base plate, a filter box fixedly connected to the base plate, a processing table fixedly connected to the filter box, a groove on the processing table, and multiple first fixed frames fixedly connected to the processing table. A first electric push rod is fixedly mounted on each first fixed frame, a first connecting rod is connected to the telescopic rod of the first electric push rod, and a clamping plate is connected to the first connecting rod. A gantry fixed frame is fixedly connected to the base plate, and a second fixed frame is fixedly connected to the gantry fixed frame. A first drive motor is fixedly mounted on the gantry frame. A lead screw is threaded onto the gantry frame and connected to the output shaft of the first drive motor via a coupling. A sliding block is slidably connected to the gantry frame and threaded to the lead screw. A first distance sensor is mounted on the sliding block. A second electric push rod is fixedly mounted on the sliding block. A second connecting rod is connected to the bottom end of the telescopic rod of the second electric push rod. A protective housing is connected to the bottom end of the second connecting rod. A second distance sensor is mounted on the protective housing. A second drive motor is installed inside the protective housing. A rotating shaft is connected to the bottom end of the output shaft of the second drive motor and rotatably connected to the protective housing. A punch head is connected to the bottom end of the rotating shaft. A sliding frame is fixedly mounted on the base plate. A third fixed frame is fixedly mounted on the sliding frame. A third electric push rod is fixedly mounted on the third fixed frame. A third connecting rod is connected to the telescopic rod of the third electric push rod and slidably connected to the sliding frame. A water tank reinforcement platform is slidably connected to the sliding frame and connected to the third connecting rod. A fourth fixed frame is fixedly mounted on the water tank reinforcement platform. A water pump is fixedly installed on the body, and a connecting water pipe connects the water pump to the water tank reinforcement platform. A sprayer is connected to the water pump. Two fixed rods are fixedly connected to the filter box. A fifth fixed frame is fixedly connected to the bottom plate. A fourth electric push rod is fixedly installed on the fifth fixed frame. A fourth connecting rod is connected to the fourth electric push rod. The fourth connecting rod is slidably connected to the filter box. A scraper is slidably connected between the two fixed rods. The scraper is connected to the fourth connecting rod. Two sliding rods are fixedly connected to the filter box. A sealing plate is slidably connected between the two sliding rods.

[0006] Furthermore, the controller is equipped with fixed buttons.

[0007] Furthermore, a filter screen is installed on the filter housing.

[0008] Furthermore, anti-slip pads are attached to the plywood.

[0009] Furthermore, a handle is attached to the sealing plate.

[0010] The beneficial effects of this utility model are:

[0011] 1. This utility model uses a first electric push rod to drive the first connecting rod and the clamping plate to move inward, so that the clamping plate fixes the aluminum profile. The simultaneous fixation of the aluminum profile by multiple clamping plates can increase stability and prevent the aluminum profile from shaking due to insufficient contact surface.

[0012] 2. This utility model controls the fourth electric push rod to drive the fourth connecting rod and scraper to move, so that the scraper pushes the metal debris out of the filter box, thereby saving the step of manually cleaning the metal debris, and avoiding contact between the body parts and the metal debris. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the stamping device for aluminum profile production according to this utility model;

[0014] Figure 2 This is a side view of the three-dimensional structure of the filter housing;

[0015] Figure 3 This is a side view of the three-dimensional structure of the sliding block.

[0016] Figure 4 This is a side view of the three-dimensional structure of the sliding frame;

[0017] Figure 5 This is a cross-sectional three-dimensional structural diagram of the filter housing.

[0018] In the diagram, 1-base plate, 2-controller, 3-filter housing, 4-processing table, 5-first fixed frame, 6-first electric push rod, 7-first connecting rod, 8-clamping plate, 9-gantry fixed frame, 10-second fixed frame, 11-first drive motor, 12-lead screw, 13-sliding block, 14-first distance sensor, 15-second electric push rod, 16-second connecting rod, 17-protective housing, 18-second distance sensor, 19-... - Second drive motor, 20- Rotating shaft, 21- Punching head, 22- Sliding frame, 23- Third fixed frame, 24- Third electric push rod, 25- Third connecting rod, 26- Water tank reinforcement platform, 27- Fourth fixed frame, 28- Water pump, 29- Connecting water pipe, 30- Sprayer, 31- Fixed rod, 32- Fifth fixed frame, 33- Fourth electric push rod, 34- Fourth connecting rod, 35- Scraper, 36- Slide rod, 37- Sealing plate. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] like Figures 1 to 5The stamping device for aluminum profile production shown in this utility model includes a base plate 1, a controller 2 mounted on the base plate 1, a filter box 3 fixedly connected to the base plate 1, a processing table 4 fixedly connected to the filter box 3, a groove on the processing table 4, multiple first fixed frames 5 fixedly connected to the processing table 4, a first electric push rod 6 fixedly mounted on the first fixed frame 5, a first connecting rod 7 connected to the telescopic rod of the first electric push rod 6, a clamping plate 8 connected to the first connecting rod 7, the clamping plate 8 being used to fix the aluminum profile, a gantry fixed frame 9 fixedly connected to the base plate 1, a second fixed frame 10 fixedly connected to the gantry fixed frame 9, and a first drive unit fixedly mounted on the second fixed frame 10. A lead screw 12 is threadedly connected to the motor 11 and the gantry frame 9. The lead screw 12 is connected to the output shaft of the first drive motor 11 via a coupling. A sliding block 13 is slidably connected to the gantry frame 9 and threadedly connected to the lead screw 12. A first distance sensor 14 is mounted on the sliding block 13. A second electric push rod 15 is fixedly mounted on the sliding block 13. A second connecting rod 16 is connected to the bottom end of the telescopic rod of the second electric push rod 15. A protective housing 17 is connected to the bottom end of the second connecting rod 16. A second distance sensor 18 is mounted on the protective housing 17. A second drive motor 19 is installed inside the protective housing 17. A rotating shaft 20 is connected to the bottom end of the output shaft of the second drive motor 19. The rotating shaft 20 is rotatably connected to the protective housing 17. A punch head 21 is connected to the bottom end of the rotating shaft 20. The punch head 21 is used to punch aluminum profiles. A sliding frame 22 is fixedly connected to the base plate 1. A third fixed frame 23 is fixedly connected to the sliding frame 22. A third electric push rod 24 is fixedly installed on the third fixed frame 23. A third connecting rod 25 is connected to the telescopic rod of the third electric push rod 24. The third connecting rod 25 is slidably connected to the sliding frame 22. A water tank reinforcement platform 26 is slidably connected to the sliding frame 22. The water tank reinforcement platform 26 is connected to the third connecting rod 25. A fourth fixed frame 27 is fixedly connected to the water tank reinforcement platform 26. A water pump 28 is fixedly installed on the fourth fixed frame 27. The water pump 28 and... A connecting water pipe 29 is connected between the water tank reinforcement platform 26. A sprayer 30 is connected to the water pump 28. The sprayer 30 is used to spray water mist. Two fixed rods 21 are fixedly connected to the filter box 3. A fifth fixed frame 32 is fixedly connected to the bottom plate 1. A fourth electric push rod 33 is fixedly installed on the fifth fixed frame 32. A fourth connecting rod 34 is connected to the fourth electric push rod 33. The fourth connecting rod 34 is slidably connected to the filter box 3. A scraper 35 is slidably connected between the two fixed rods 31. The scraper 35 is connected to the fourth connecting rod 34. The scraper 35 is used to push metal scraps. Two sliding rods 36 are fixedly connected to the filter box 3. A sealing plate 37 is slidably connected between the two sliding rods 36.

[0021] The controller 2 is equipped with a fixed button.

[0022] A filter screen is installed on the filter housing 3.

[0023] Anti-slip pads are attached to the clamp plate 8.

[0024] A handle is attached to the sealing plate 37.

[0025] The working principle of this utility model is as follows: the second distance sensor is provided with a first threshold and a second threshold, and the value of the first threshold is greater than the value of the second threshold.

[0026] After water is injected into the water tank reinforcement platform, the aluminum profile is placed on the processing table. Then, the fixing button is pressed to control the first electric push rod to work for a certain period of time and then stop. The first electric push rod drives the first connecting rod and the clamping plate to move inward, so that the clamping plate fixes the aluminum profile and prevents the aluminum profile from shaking.

[0027] The system controls the operation of the first drive motor and the third electric push rod. The first drive motor drives the lead screw to rotate, which in turn drives the sliding block, the first distance sensor, the second electric push rod, the second connecting rod, the protective housing, the second distance sensor, the second drive motor, the rotating shaft, and the punching head to a designated position and then stops. The third electric push rod drives the third connecting rod, the water tank reinforcement platform, the fourth fixed frame, the water pump, the connecting water pipe, and the sprayer to a designated position and then stops. The first distance sensor detects and records the distance the sliding block moves.

[0028] After controlling the second drive motor to rotate the rotating shaft and punching head, the second electric push rod and water pump are then controlled to work. The second electric push rod drives the second connecting rod, protective housing, second distance sensor, second drive motor, rotating shaft, and punching head to descend. The water pump draws water from the water tank reinforcement platform, allowing the water to enter the sprayer through the connecting water pipe. The sprayer converts the water into a water mist and sprays it onto the aluminum profile where punching is required. After the punching head descends and contacts the aluminum profile, it performs the punching operation. When the distance between the second distance sensor and the sliding block reaches the first threshold preset by the second distance sensor, the water pump is controlled to stop working. At the same time, the second electric push rod is controlled to work in reverse. The second electric push rod drives the second connecting rod, protective housing, second distance sensor, second drive motor, rotating shaft, and punching head to rise. When the distance between the second distance sensor and the sliding block reaches the second threshold preset by the second distance sensor, the second electric push rod and the second drive motor are controlled to stop working.

[0029] After the aluminum profile has completed multiple punching operations, the fixing button is pressed again, which controls the first electric push rod to work in reverse for a certain period of time and then stop. The first electric push rod drives the first connecting rod and the clamping plate to move outward to the reset position, thereby releasing the fixing state of the aluminum profile.

[0030] Metal shavings generated during punching fall into the filter housing along with the water mist. The metal shavings are blocked by the filter screen in the filter housing, while the water mist falls to the bottom of the filter housing through the filter screen, thus completing the filtration process. To clean the metal shavings, pull the handle upwards to raise the sealing plate. Then, control the fourth electric push rod to move the fourth connecting rod and scraper, causing the scraper to push the metal shavings out of the filter housing. After the metal shavings are discharged, control the fourth electric push rod to move the fourth connecting rod and scraper in the reverse direction to reset. Then, push the handle and sealing plate downwards to reset.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A punching device for aluminum profile production, characterized in that: The punching device for aluminum profile production includes a bottom plate, a controller installed on the bottom plate, a filtering box body fixedly connected to the bottom plate, a processing table body fixedly connected to the filtering box body, a groove formed in the processing table body, a plurality of first fixing frame bodies fixedly connected to the processing table body, a first electric push rod fixedly installed on the first fixing frame body, a first connecting rod connected to the first electric push rod, a clamping plate connected to the first connecting rod, a gantry fixing frame body fixedly connected to the bottom plate, a second fixing frame body fixedly connected to the gantry fixing frame body, a first driving motor fixedly installed on the second fixing frame body, a lead screw threadedly connected to the gantry fixing frame body, the lead screw connected to the output shaft of the first driving motor through a coupling, a sliding block body slidingly connected to the gantry fixing frame body, the sliding block body threadedly connected to the lead screw, a first distance sensor installed on the sliding block body, a second electric push rod fixedly installed on the sliding block body, a second connecting rod connected to the bottom end of the second electric push rod, a protective shell connected to the bottom end of the second connecting rod, a second distance sensor installed on the protective shell, a second driving motor installed in the protective shell, a rotating shaft connected to the output shaft of the second driving motor, the rotating shaft rotatably connected to the protective shell, a punching head connected to the bottom end of the rotating shaft, a sliding frame fixedly connected to the bottom plate, a third fixing frame body fixedly connected to the sliding frame, a third electric push rod fixedly installed on the third fixing frame body, a third connecting rod connected to the third electric push rod, the third connecting rod slidingly connected to the sliding frame, a water tank reinforcing table slidingly connected to the sliding frame, the water tank reinforcing table connected to the third connecting rod, a fourth fixing frame body fixedly connected to the water tank reinforcing table, a water pump fixedly installed on the fourth fixing frame body, a connecting water pipe connected between the water pump and the water tank reinforcing table, a sprayer connected to the water pump, two fixed rods fixedly connected to the filtering box body, a fifth fixing frame body fixedly connected to the bottom plate, a fourth electric push rod fixedly installed on the fifth fixing frame body, a fourth connecting rod connected to the fourth electric push rod, the fourth connecting rod slidingly connected to the filtering box body, a material scraper slidingly connected between the two fixed rods, the material scraper connected to the fourth connecting rod, two slide rods fixedly connected to the filtering box body, and a sealing plate slidingly connected between the two slide rods.

2. The punching device for aluminum profile production according to claim 1, characterized in that: A fixing button is arranged on the controller.

3. The punching device for aluminum profile production according to claim 1, characterized in that: A filter screen is arranged on the filtering box body.

4. The punching device for aluminum profile production according to claim 1, characterized in that: A non-slip pad is attached to the clamping plate.

5. The punching device for aluminum profile production according to claim 1, characterized in that: A handle is connected to the sealing plate.

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