Efficient floor drain punch forming integrated device

Abstract

The utility model relates to the technical field of floor drain processing, in particular to an efficient floor drain punch forming integrated device which comprises a main body mechanism, the main body mechanism comprises a T-shaped box, a movable arm is arranged on the inner wall of the T-shaped box, the inner wall of the T-shaped box is connected with the outer side of the movable arm in a penetrating and contacting mode, a top plate is arranged at the top end of the movable arm, and the top plate is connected with the T-shaped box. According to the efficient floor drain stamping and forming integrated device, a second motor is started to enable a middle-position disc to drive a seat frame to indirectly rotate, a machining seat can be located above a connecting rod, a first motor in a T-shaped box is started, and a first gear and a second gear can generate meshing capacity in the process; the angle of the movable arm can be changed under the condition that the second gear rotates, the position height of the top plate is increased, the connecting rod ejects the machining base out of the base frame and enters the fixed plate, machining can be conducted through stamping equipment on a mother plate, and therefore the equipment can automatically complete a series of subsequent working procedures such as rotating, transferring and stamping. And the processing interval time is greatly reduced.

Description

Technical Field

[0001] This utility model relates to the field of floor drain processing technology, specifically to an efficient integrated stamping and forming device for floor drains. Background Technology

[0002] A floor drain is a drainage device installed on the ground or floor surface, primarily used to remove standing water from indoor floors. It typically consists of the drain body, a grate, and a water trap. The drain grate filters hair, debris, and other imperfections, preventing them from clogging the drain pipes.

[0003] In the existing technology, the production process of floor drains requires the use of a stamping forming device. The stamping forming device is a very critical link. Before stamping, the materials need to be placed one by one in the processing area, and the position needs to be repeatedly adjusted to ensure that it meets the processing requirements. If the position is offset, the processed product will not meet the production requirements.

[0004] However, after each feeding, the operator has to pause their work and wait for the equipment to finish stamping. After the equipment finishes stamping, the operator has to manually feed the material again. The material cannot be processed in a continuous manner. The frequent start and stop significantly prolongs the processing interval. To address this, we propose an efficient integrated stamping and forming device for floor drains. Utility Model Content

[0005] One of the technical problems this application aims to solve is: to enable the floor drain to meet production requirements efficiently during the processing in a continuous manner.

[0006] To address the aforementioned technical problems, this application provides an efficient integrated stamping and forming device for floor drains, comprising: a main body structure, an auxiliary mechanism disposed on the inner wall of the main body structure, the main body structure including a T-shaped box, a movable arm disposed on the inner wall of the T-shaped box, the inner wall of the T-shaped box being in through contact with the outer side of the movable arm, a top plate disposed at the top of the movable arm, the top of the movable arm being in rotatable contact with the bottom side of the top plate, a connecting rod disposed on the top side of the top plate, the top side of the top plate being fixedly connected to the bottom end of the connecting rod, a processing seat disposed at the top of the connecting rod, the top of the connecting rod being in contact with the bottom side of the processing seat, a seat frame disposed on the outer side of the processing seat, the outer side of the processing seat fitting with the inner side of the seat frame.

[0007] In some embodiments, the auxiliary mechanism includes a cavity, an electromagnetic plate is disposed inside the cavity, the interior of the cavity is fixedly connected to the exterior of the electromagnetic plate, a fixing plate is disposed on the exterior of the cavity, and the exterior of the cavity is slidably connected to the inner wall of the fixing plate.

[0008] In some embodiments, a second gear is provided at the bottom end of the movable arm, the bottom end of the movable arm is fixedly connected to the inner wall of the second gear, the center of the second gear is rotatably connected to one end of the inner wall of the T-shaped box, a first gear is provided at one end of the inner wall of the T-shaped box, and the center of the inner wall of the T-shaped box is rotatably connected to the center of the first gear.

[0009] In some embodiments, the outer side of gear one is rotatably meshed with the outer side of gear two, a motor one is provided at the center of gear one, the center of gear one is fixedly connected to the output end of motor one, the outer side of motor one is fixedly connected through the inner wall of T-shaped box, a bracket is provided at the bottom side of T-shaped box, and the bottom side of T-shaped box is fixedly connected to the inner side of bracket.

[0010] In some embodiments, a center plate is provided at one side end of the seat frame, and one side end of the seat frame is fixedly connected to one side of the center plate. A sub-plate is provided at the center of the top side of the center plate, and the center of the top side of the center plate is rotatably connected to one bottom end of the sub-plate. The top side of the sub-plate is fixedly connected to the bottom side of the fixing plate.

[0011] In some embodiments, a mother plate is provided on the top side of the sub-plate, the top side of the sub-plate is fixedly connected to one end of the bottom side of the mother plate, a stamping device is provided on the bottom side of the mother plate, and the bottom side of the mother plate is fixedly connected to the top end of the stamping device.

[0012] In some embodiments, a second motor is provided at the bottom center of the center plate, the bottom center of the center plate is fixedly connected to the output end of the second motor, and one side end of the second motor is fixedly connected to the inner side of the bracket.

[0013] In some embodiments, the top side of the T-shaped box contacts the bottom side of the top plate.

[0014] This utility model has at least the following beneficial effects:

[0015] 1. Place the drain material into the processing seat, start motor two to make the center plate drive the seat frame to rotate intermittently, and the processing seat will be located above the connecting rod. At this time, start motor one in the T-shaped box. During this process, gear one will mesh with gear two. Naturally, the movable arm will change angle when gear two rotates, and the position of the top plate will be raised. Then, the connecting rod will push the processing seat out of the seat frame and into the fixed plate. Then, it can be processed by the stamping equipment on the mother plate. Simply place the drain material into the processing seat, and the equipment can automatically complete a series of subsequent processes such as rotation, transfer and stamping, which greatly reduces the processing interval time.

[0016] 2. A cavity is designed on the inner wall of the fixed plate and located next to the processing position. During processing, the electromagnetic plate in the cavity is activated to attract iron filings during the processing. It can quickly attract iron filings during the stamping process. Its strong attraction can capture extremely small iron filings, greatly reducing the scattering of iron filings in the equipment. After a set of floor drains has been processed, the cavity is pulled out by external force, which will turn off the attraction of the electromagnetic plate. The iron filings inside the cavity will fall out when the port of the cavity faces downward. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the main structural components of the present invention.

[0019] Figure 3 This is a bottom view of the main structural components of this utility model;

[0020] Figure 4 This is a side sectional view of the main structure components of this utility model;

[0021] Figure 5 This is an enlarged schematic diagram of the main structural components of this utility model;

[0022] Figure 6 This is a schematic diagram of some components of the main structure of this utility model;

[0023] Figure 7 This is a cross-sectional structural diagram of the auxiliary mechanism component of this utility model;

[0024] In the diagram: 1. Main body; 11. Bracket; 12. T-shaped box; 13. Gear 1; 14. Gear 2; 15. Movable arm; 16. Top plate; 17. Connecting rod; 18. Motor 1; 19. Machining seat; 110. Center plate; 111. Motor 2; 112. Seat frame; 113. Sub-plate; 114. Fixing plate; 115. Stamping equipment; 116. Mother plate;

[0025] 2. Auxiliary mechanism; 21. Cavity; 22. Electromagnetic plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1: Please refer to Figures 1-6 This utility model provides a technical solution: a high-efficiency integrated stamping and forming device for floor drains, comprising: a main body 1, an auxiliary mechanism 2 provided on the inner wall of the main body 1, the main body 1 including a T-shaped box 12, a movable arm 15 provided on the inner wall of the T-shaped box 12, the inner wall of the T-shaped box 12 and the outer side of the movable arm 15 being in through contact, a top plate 16 provided at the top of the movable arm 15, the top of the movable arm 15 being in rotatable contact with the bottom side of the top plate 16, a connecting rod 17 provided on the top side of the top plate 16, the top side of the top plate 16 being fixedly connected to the bottom end of the connecting rod 17, and a processing tool provided at the top of the connecting rod 17. The top of the connecting rod 17 contacts the bottom side of the machining base 19. A frame 112 is provided on the outer side of the machining base 19, and the outer side of the machining base 19 fits with the inner side of the frame 112. A gear 14 is provided at the bottom end of the movable arm 15, and the bottom end of the movable arm 15 is fixedly connected to the inner wall of the gear 14. The center of the gear 14 is rotatably connected to one end of the inner wall of the T-shaped box 12. A gear 13 is provided at one end of the inner wall of the T-shaped box 12, and the center of the inner wall of the T-shaped box 12 is rotatably connected to the center of the gear 13. The outer side of the gear 13 is rotatably meshed with the outer side of the gear 14. A motor 18 is located at the center of unit 3. The center of gear 13 is fixedly connected to the output end of motor 18. The outer side of motor 18 is fixedly connected through the inner wall of T-shaped box 12. A bracket 11 is located on the bottom side of T-shaped box 12, and the bottom side of T-shaped box 12 is fixedly connected to the inner side of bracket 11. A center plate 110 is located at one side end of seat frame 112, and one side end of seat frame 112 is fixedly connected to one side of center plate 110. A sub-plate 113 is located at the center of the top side of center plate 110, and the center of the top side of center plate 110 is rotatably connected to one bottom end of sub-plate 113. The top side of the sub-plate 113 is fixedly connected to the bottom side of the fixed plate 114. The top side of the sub-plate 113 is provided with a mother plate 116. The top side of the sub-plate 113 is fixedly connected to one end of the bottom side of the mother plate 116. The bottom side of the mother plate 116 is provided with a stamping device 115. The bottom side of the mother plate 116 is fixedly connected to the top of the stamping device 115. The center of the bottom side of the middle plate 110 is provided with a motor 111. The center of the bottom side of the middle plate 110 is fixedly connected to the output end of the motor 111. One side end of the motor 111 is fixedly connected to the inner side of the bracket 11. The top side of the T-shaped box 12 is in contact with the bottom side of the top plate 16.

[0028] In use, this high-efficiency integrated floor drain stamping and forming device, during the stamping process, ensures continuous and efficient processing. Therefore, a sub-plate 113 is designed with a central plate 110 at its bottom edge. Eight seats 112 are connected to the outer side of the central plate 110, and each seat 112 contains a processing seat 19. The floor drain material is placed into the processing seat 19. A second motor 111 is installed on the bottom side of the central plate 110. Starting the motor 111 causes the central plate 110 to intermittently rotate the seat 112. A top plate 16 is designed below the center of the sub-plate 113, with four connecting rods 17. After each rotation of the central plate 110 stops, the processing seat 19 is positioned above the connecting rods 17. At this time, to ensure the processing seat 19 can smoothly... The material enters the fixed plate 114 on the sub-plate 113. Therefore, a movable arm 15 is provided on the bottom side of the top plate 16. By starting the motor 18 in the T-shaped box 12, the gear 13 rotates first. During this process, the gear 13 will mesh with the gear 2 14. The movable arm 15 is installed on the gear 2 14. Naturally, the movable arm 15 will change angle when the gear 2 14 rotates. During the change of the movable arm 15, the position height of the top plate 16 will be raised. Then, the connecting rod 17 pushes the processing seat 19 out of the seat frame 112 and into the fixed plate 114. Then, it can be processed by the stamping equipment 115 on the mother plate 116. Simply place the drain material in the processing seat 19, and the equipment can automatically complete a series of processes such as rotation, transfer and stamping, which greatly reduces the processing interval time.

[0029] After processing is completed, by controlling the rotation of motor 18, gear 13 reverses, and the movable arm 15 on gear 2 14 gradually returns to its original angle. This causes the top plate 16 to move down, and the processing seat 19 disengages from the sub-plate 113 and the fixed plate 114 and enters the seat frame 112. At this time, by controlling the rotation of the center plate 110 through motor 2 111, the unprocessed floor drain is positioned above the connecting rod 17, ensuring the tightness of the processing rhythm and further improving the overall production efficiency.

[0030] Example 2: Please refer to Figures 2-7 The auxiliary mechanism 2 includes a cavity 21, an electromagnetic plate 22 is disposed inside the cavity 21, the inside of the cavity 21 is fixedly connected to the outside of the electromagnetic plate 22, a fixing plate 114 is disposed on the outside of the cavity 21, and the outside of the cavity 21 is slidably connected to the inner wall of the fixing plate 114.

[0031] A cavity 21 is designed on the inner wall of the fixed plate 114 and is located next to the processing position. During processing, the electromagnetic plate 22 in the cavity 21 is activated to attract iron filings during the processing. It can quickly attract iron filings during the stamping process. Its strong attraction can capture extremely small iron filings, greatly reducing the scattering of iron filings in the equipment. After a set of floor drains is processed, the cavity 21 is pulled out by external force, which can then turn off the attraction capacity of the electromagnetic plate 22. The iron filings inside the cavity 21 will fall out with the port facing down. In this way, the iron filings are concentrated and attracted in the cavity 21, preventing them from entering critical parts of the equipment, such as motors and transmission gears, and reducing equipment wear and failures caused by the accumulation of iron filings.

[0032] Please see Figures 1-7 The sub-plate 113 is designed with a central plate 110 at its bottom edge. Eight seat frames 112 are connected to the outer side of the central plate 110, and each seat frame 112 has a processing seat 19. The drain material is placed into the processing seat 19. A motor 111 is installed on the bottom side of the central plate 110. Starting the motor 111 causes the central plate 110 to drive the seat frames 112 to rotate intermittently. A top plate 16 is designed below the center of the sub-plate 113. The top plate 16 has four connecting rods 17. After the central plate 110 stops rotating, the processing seat 19 will be above the connecting rods 17. At this time, in order to allow the processing seat 19 to smoothly enter the fixed plate 114 on the sub-plate 113, a movable arm 15 is provided on the bottom side of the top plate 16. By starting the motor 18 in the T-shaped box 12, the gear 13 rotates first. During this process, gear 13 meshes with gear 2 14. Movable arm 15 is mounted on gear 2 14. Naturally, the angle of movable arm 15 changes as gear 2 14 rotates. During this change, the height of top plate 16 is raised. Then, connecting rod 17 pushes processing seat 19 out of seat frame 112 and into fixed plate 114. Subsequently, it can be processed by stamping equipment 115 on mother plate 116. Finally, by controlling the rotation of motor 18, gear 13 reverses, and movable arm 15 on gear 2 14 gradually returns to its original angle. This causes top plate 16 to move down, and processing seat 19 disengages from sub-plate 113 and fixed plate 114 and enters seat frame 112. At this time, the rotation of center plate 110 is controlled by motor 2 111 to position the unprocessed drain above connecting rod 17.

[0033] By activating the electromagnetic plate 22 in the cavity 21, it can adsorb the iron filings during the processing. It can quickly adsorb iron filings during the stamping process. Its strong adsorption force can capture extremely small iron filings, greatly reducing the scattering of iron filings in the equipment. After a set of floor drains has finished processing, the cavity 21 is pulled out by external force, which can then turn off the adsorption capacity of the electromagnetic plate 22, allowing the iron filings inside the cavity 21 to fall out with the port facing down.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A high-efficiency punch forming and integration device, comprising, characterized by: The main body mechanism (1) is provided with an auxiliary mechanism (2) on the inner wall of the main body mechanism (1), the main body mechanism (1) comprises a T-shaped box (12), the inner wall of the T-shaped box (12) is provided with a movable arm (15), the inner wall of the T-shaped box (12) is in through contact with the outer side of the movable arm (15), the top end of the movable arm (15) is provided with a top plate (16), the top end of the movable arm (15) is in rotary contact with the bottom side of the top plate (16), the top side of the top plate (16) is provided with a connecting rod (17), the top side of the top plate (16) is fixedly connected with the bottom end of the connecting rod (17), the top end of the connecting rod (17) is provided with a machining seat (19), the top end of the connecting rod (17) is in contact with the bottom side of the machining seat (19), and the outer side of the machining seat (19) is provided with a seat frame (112).

2. The high-efficiency floor drain press forming integrated device according to claim 1, characterized in that: The auxiliary mechanism (2) comprises a cavity (21), the inside of the cavity (21) is provided with an electromagnetic plate (22), the inside of the cavity (21) is fixedly connected with the outer side of the electromagnetic plate (22), and the outer side of the cavity (21) is provided with a fixed plate (114). The outer side of the cavity (21) is in sliding connection with the inner wall of the fixed plate (114).

3. The high-efficiency floor drain press forming integrated device according to claim 1, characterized in that: The bottom end of the movable arm (15) is provided with a gear two (14), the bottom end of the movable arm (15) is fixedly connected with the inner wall of the gear two (14), the center of the gear two (14) is rotatably connected with one end of the inner wall of the T-shaped box (12), one end of the inner wall of the T-shaped box (12) is provided with a gear one (13), and the center of the gear one (13) is rotatably connected with one end of the inner wall of the T-shaped box (12).

4. The high-efficiency floor drain press forming integrated device according to claim 3, characterized in that: The outer side of the gear one (13) is rotatably meshed with the outer side of the gear two (14), the center of the gear one (13) is provided with a motor one (18), the center of the gear one (13) is fixedly connected with the output end of the motor one (18), the outer side of the motor one (18) is fixedly connected with the inner wall of the T-shaped box (12), and the bottom side of the T-shaped box (12) is provided with a bracket (11). The bottom side of the T-shaped box (12) is fixedly connected with the inner side of the bracket (11).

5. The high efficiency urinal punch formed integrated device of claim 1, wherein: One end of the side of the seat frame (112) is provided with a middle disc (110), one end of the side of the seat frame (112) is fixedly connected with one side of the middle disc (110), the top side center of the middle disc (110) is provided with a sub plate (113), and the top side center of the middle disc (110) is rotatably connected with one end of the bottom side of the sub plate (113). The top side of the sub plate (113) is fixedly connected with the bottom side of the fixed plate (114).

6. The high-efficiency floor drain press forming integrated device according to claim 5, characterized in that: The top side of the sub plate (113) is provided with a female plate (116), the top side of the sub plate (113) is fixedly connected with one end of the bottom side of the female plate (116), and the bottom side of the female plate (116) is provided with a punching equipment (115). The bottom side of the female plate (116) is fixedly connected with the top end of the punching equipment (115).

7. The high-efficiency floor drain press forming integrated device according to claim 5, characterized in that: The bottom center of the middle disc (110) is provided with a motor two (111), the bottom center of the middle disc (110) is fixedly connected with the output end of the motor two (111), and the side surface one end of the motor two (111) is fixedly connected with the inner side of the bracket (11).

8. The high-efficiency floor drain press-formed integrated device of claim 1, wherein: The top side of the T-shaped box (12) is in contact with the bottom side of the top plate (16).

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