Gear shaft gear chamfering machine

Abstract

The utility model relates to the technical field of gear shaft gear machining, in particular to a gear shaft gear chamfering machine which comprises a base and vertical blocks, the two sides of the upper end of the base are fixedly connected with the vertical blocks, the outer wall of the base is provided with a gear shaft rotating structure, the rear end of the base is fixedly connected with a vertical plate, the front end of the vertical plate is fixedly connected with a shell, and the shell is fixedly connected with a gear shaft. And a gear shaft fixing structure is arranged in the shell. Through cooperation of a gear shaft fixing structure and a shell, an output shaft of a second servo motor rotates to drive a round rod to rotate, the round rod rotates to drive a fixing block to slide on a second sliding rod, the fixing block moves to drive a vertical rod to move, the vertical rod moves to drive a second rectangular frame to move, and the second rectangular frame moves to drive a round roller to move. And the upper end and the lower end of the gear shaft abut against the round roller, so that the gear shaft is fixed, and an operator can clamp and machine the two ends of the gear shaft at the same time.

Description

Technical Field

[0001] This utility model relates to the field of gear shaft and gear processing technology, specifically a gear shaft and gear chamfering machine. Background Technology

[0002] A gear shaft chamfering machine is a mechanical device specifically used for chamfering gears on gear shafts. By chamfering the edges of the gears, it can remove sharp edges and burrs generated during the gear processing.

[0003] For example, a gear shaft chamfering machine with authorization announcement number "CN222344396U" uses a movable clamping plate to clamp gears of different inner diameters, increasing the applicability of the equipment. Simultaneously, the extrusion sleeve ensures the gear is more securely fastened to the turntable, preventing displacement during chamfering. The cylinder of this gear shaft chamfering machine activates, and its telescopic rod pushes the extrusion sleeve downwards, fitting it onto the clamping plate to secure the gear on the turntable. However, this method only processes one side of the gear shaft at a time; after completion, it must be re-clamped to process the other side. Each change requires positioning adjustment, clamping operations, and equipment waiting time. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the gear shaft chamfering machine can only process one side of the gear shaft at a time, and needs to be re-clamped after processing to process the other side. Therefore, a gear shaft chamfering machine is proposed.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] Design a gear shaft chamfering machine, including a base and vertical blocks. Vertical blocks are fixedly connected to both sides of the upper end of the base. A gear shaft rotation structure is provided on the outer wall of the base. A vertical plate is fixedly connected to the rear end of the base. A housing is fixedly connected to the front end of the vertical plate. A gear shaft fixing structure is provided inside the housing.

[0007] Preferably, the gear shaft rotation structure includes an electric telescopic rod, the end of which is fixedly connected to the base, and the output end of which is fixedly connected to a first rectangular frame. Both sides of the inner wall of the first rectangular frame are rotatably connected to a first gear via bearings. The left end of the first rectangular frame is threadedly connected to a first servo motor via bolts. The output shaft of the first servo motor is fixedly connected to the first gear. Both ends of the first rectangular frame are fixedly connected to protrusions. The outer wall of the protrusion is fixedly connected to a vertical block, and the inner wall of the protrusion is slidably connected to a first sliding rod. Both ends of the first sliding rod are fixedly connected to the vertical block.

[0008] Preferably, the gear shaft fixing structure includes a second servo motor. The outer wall of the second servo motor is threadedly connected to the housing by bolts. The output shaft of the second servo motor is fixedly connected to a round rod. Both ends of the round rod are rotatably connected to the housing by bearings. A first bevel gear is fixedly connected to both sides of the round rod. The first bevel gear meshes with the second bevel gear. The rotation shaft of the second bevel gear is fixedly connected to a threaded rod. Both ends of the threaded rod are rotatably connected to the housing by bearings. The outer wall of the threaded rod is threadedly connected to a threaded block. Fixing blocks are fixedly connected to all four sides of the threaded block.

[0009] Preferably, the lower ends of the fixing blocks at both the left and right ends are fixedly connected to the vertical rod, the outer wall of the vertical rod is slidably connected to the housing, the inner walls of the fixing blocks at both the front and rear ends are slidably connected to the second sliding rod, and both ends of the second sliding rod are fixedly connected to the housing.

[0010] Preferably, the ends of the vertical rod and the vertical block are both fixedly connected to a second rectangular frame, and the inner wall of the second rectangular frame is rotatably connected to the circular roller through a bearing.

[0011] Preferably, a gear shaft is placed at the upper end of the lower roller, and a second gear is fixedly connected to the middle of the gear shaft.

[0012] The gear shaft chamfering machine proposed in this utility model has the following advantages: through the cooperation of the gear shaft fixing structure and the housing, the output shaft of the second servo motor rotates, driving the round rod to rotate. The rotation of the round rod drives the two first bevel gears to rotate, the rotation of the first bevel gears drives the two second bevel gears to rotate, the rotation of the second bevel gears drives the two threaded rods to rotate, the rotation of the threaded rods drives the threaded block to move, the movement of the threaded block drives the fixed block to slide on the second slide rod, the movement of the fixed block drives the vertical rod to move, the movement of the vertical rod drives the second rectangular frame to move, the movement of the second rectangular frame drives the round roller to move, until both the upper and lower ends of the gear shaft are tightly abutted against the round roller, thereby completing the fixing of the gear shaft, so that the operator can clamp and process both ends of the gear shaft at the same time. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 for Figure 1 A front sectional view;

[0015] Figure 3 for Figure 2 Right sectional view of the middle shell;

[0016] Figure 4 for Figure 2 Partial left sectional view of the intermediate gear shaft;

[0017] Figure 5 for Figure 2 Enlarged view of section A;

[0018] Figure 6 for Figure 2 Enlarged view of section B.

[0019] In the diagram: 1. Base; 2. Gear shaft rotation structure; 201. Electric telescopic rod; 202. First rectangular frame; 203. First servo motor; 204. First gear; 205. Protrusion; 206. First slide rod; 3. Vertical block; 4. Vertical plate; 5. Housing; 6. Gear shaft fixing structure; 601. Second servo motor; 602. Round rod; 603. First bevel gear; 604. Second bevel gear; 605. Threaded rod; 606. Threaded block; 7. Fixing block; 8. Vertical rod; 9. Second rectangular frame; 10. Round roller; 11. Second gear; 12. Gear shaft; 13. Second slide rod. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings:

[0021] See attached document Figure 1-6 In this embodiment, a gear shaft chamfering machine includes a base 1 and vertical blocks 3. Vertical blocks 3 are fixedly connected to both sides of the upper end of the base 1. A gear shaft rotation structure 2 is provided on the outer wall of the base 1. A vertical plate 4 is fixedly connected to the rear end of the base 1. A housing 5 is fixedly connected to the front end of the vertical plate 4. A gear shaft fixing structure 6 is provided inside the housing 5. The lower ends of the left and right fixed blocks 7 are fixedly connected to the vertical rod 8. The outer wall of the vertical rod 8 is slidably connected to the housing 5. The vertical rod 8 slides inside the housing 5.

[0022] The inner walls of the front and rear fixed blocks 7 are slidably connected to the second slide rod 13. The front and rear fixed blocks 7 slide on the second slide rod 13. The second slide rod 13 limits the threaded block 606 to prevent the threaded block 606 from rotating with the threaded rod 605. Both ends of the second slide rod 13 are fixedly connected to the housing 5. The ends of the vertical rod 8 and the vertical block 3 are fixedly connected to the second rectangular frame 9. The inner wall of the second rectangular frame 9 is rotatably connected to the roller 10 through the bearing. The roller 10 rotates in the second rectangular frame 9 through the bearing. The upper end of the lower roller 10 is equipped with a gear shaft 12. The middle part of the gear shaft 12 is fixedly connected to the second gear 11.

[0023] See attached document Figure 1 , Figure 2 and Figure 5The gear shaft rotation structure 2 includes an electric telescopic rod 201. The end of the electric telescopic rod 201 is fixedly connected to the base 1. The electric telescopic rod 201 can be an electric telescopic rod 201 with a self-locking function. The output end of the electric telescopic rod 201 is fixedly connected to a first rectangular frame 202. Both sides of the inner wall of the first rectangular frame 202 are rotatably connected to the first gear 204 through bearings. The first gear 204 rotates inside the first rectangular frame 202 through bearings. The left end of the first rectangular frame 202 is threadedly connected to the first servo motor 203 through bolts. The first servo motor 203 is installed on the first rectangular frame 202 through bolts. The output shaft of the first servo motor 203 is fixedly connected to the first gear 204.

[0024] Both ends of the first rectangular frame 202 are fixedly connected to protrusions 205. The outer wall of the protrusion 205 is fixedly connected to the vertical block 3, and the inner wall of the protrusion 205 is slidably connected to the first slide rod 206. The protrusion 205 slides on the first slide rod 206. The first slide rod 206 limits the protrusion 205 and makes the protrusion 205 move only in a straight line. Both ends of the first slide rod 206 are fixedly connected to the vertical block 3.

[0025] See attached document Figure 2 and Figure 3 The gear shaft fixing structure 6 includes a second servo motor 601. The outer wall of the second servo motor 601 is threadedly connected to the housing 5 by bolts. The second servo motor 601 is mounted on the housing 5 by bolts. The output shaft of the second servo motor 601 is fixedly connected to a round rod 602. Both ends of the round rod 602 are rotatably connected to the housing 5 by bearings. The round rod 602 rotates inside the housing 5 by bearings. Both sides of the round rod 602 are fixedly connected to a first bevel gear 603. The first bevel gear 603 meshes with the second bevel gear 604.

[0026] The rotating shaft of the second bevel gear 604 is fixedly connected to the threaded rod 605. Both ends of the threaded rod 605 are rotatably connected to the housing 5 through bearings. The threaded rod 605 rotates inside the housing 5 through the bearings. The thread directions of the two threaded rods 605 are opposite. The outer wall of the threaded rod 605 is threadedly connected to the threaded block 606. The four sides of the threaded block 606 are fixedly connected to the fixing block 7.

[0027] Working principle

[0028] When using a gear shaft and gear chamfering machine:

[0029] Fixing the gear shaft:

[0030] Place the gear shaft 12 on the two rollers 10 on both sides, connect the external power supply to the second servo motor 601, start the second servo motor 601, and the output shaft of the second servo motor 601 will rotate, driving the rod 602 to rotate (e.g., Figure 2The rotation of the round rod 602 drives the two first bevel gears 603 to rotate, and the rotation of the first bevel gears 603 drives the two second bevel gears 604 to rotate. The two second bevel gears 604 rotate in opposite directions, and the rotation of the second bevel gears 604 drives the two threaded rods 605 to rotate. The threaded rods 605 rotate in opposite directions, and the rotation of the threaded rods 605 drives the threaded block 606 to move. The movement of the threaded block 606 drives the fixed block 7 to slide on the second slide rod 13. The second slide rod 13 limits the threaded block 606 to prevent the threaded block 606 from rotating with the rotation of the threaded rod 605. The movement of the fixed block 7 drives the vertical rod 8 to move, and the movement of the vertical rod 8 drives the second rectangular frame 9 to move. The movement of the second rectangular frame 9 drives the round roller 10 to move downward until both ends of the gear shaft 12 are in contact with the round roller 10. Then the second servo motor 601 is turned off, thus completing the fixation of the gear shaft 12, so that the operator can clamp and process both ends of the gear shaft 12 at the same time.

[0031] Chamfering operation on gear shafts and gears:

[0032] When chamfering the gear shaft, the chamfering tool must be rotated to ensure that each part of the gear contacts the chamfering tool in sequence. Therefore, the electric telescopic rod 201 is activated, and the output end of the electric telescopic rod 201 moves, causing the first rectangular frame 202 to move (e.g., ...). Figure 2 The first rectangular frame 202 moves, causing the protrusion 205 to slide on the first slide rod 206. The first slide rod 206 limits the protrusion 205 and makes it move only in a straight line. The movement of the first rectangular frame 202 causes the first gear 204 to move towards the second gear 11 until the teeth of the first gear 204 mesh with the second gear 11. Then the electric telescopic rod 201 is closed. The electric telescopic rod 201 can be an electric telescopic rod with a self-locking function. The first servo motor 203 is turned on. The speed of the first servo motor 203 can be adjusted according to the specific working conditions of the operator. The output shaft of the first servo motor 203 rotates, causing the first gear 204 to rotate. The rotation of the first gear 204 drives the second gear 11 to rotate. The rotation of the second gear 11 drives the gear shaft 12 to rotate. The gear shaft and gear are then chamfered by an external angle grinder or a handheld chamfering machine.

[0033] After the gear shaft is chamfered, the chamfering tool is turned off and placed to one side. The first gear 204 is reset by the electric telescopic rod 201, and the upper roller 9 is reset by the second servo motor 601. All power is turned off, and the gear shaft is taken out, thus completing the working process of the gear shaft chamfering machine.

[0034] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art should understand that various changes in form and detail are possible within the scope of the claims.

Claims

1. A gear shaft chamfering machine, comprising a base (1) and vertical blocks (3), wherein vertical blocks (3) are fixedly connected to both sides of the upper end of the base (1), characterized in that: The outer wall of the base (1) is provided with a gear shaft rotation structure (2), the rear end of the base (1) is fixedly connected with a vertical plate (4), the front end of the vertical plate (4) is fixedly connected with a housing (5), and the inside of the housing (5) is provided with a gear shaft fixing structure (6).

2. The gear shaft chamfering machine according to claim 1, characterized in that: The gear shaft rotation structure (2) includes an electric telescopic rod (201). The end of the electric telescopic rod (201) is fixedly connected to the base (1). The output end of the electric telescopic rod (201) is fixedly connected to a first rectangular frame (202). Both sides of the inner wall of the first rectangular frame (202) are rotatably connected to the first gear (204) through bearings. The left end of the first rectangular frame (202) is threadedly connected to the first servo motor (203) through bolts. The output shaft of the first servo motor (203) is fixedly connected to the first gear (204). Both ends of the first rectangular frame (202) are fixedly connected to protrusions (205). The outer wall of the protrusions (205) is fixedly connected to the vertical block (3). The inner wall of the protrusions (205) is slidably connected to the first sliding rod (206). Both ends of the first sliding rod (206) are fixedly connected to the vertical block (3).

3. The gear shaft chamfering machine according to claim 1, characterized in that: The gear shaft fixing structure (6) includes a second servo motor (601). The outer wall of the second servo motor (601) is threadedly connected to the housing (5) by bolts. The output shaft of the second servo motor (601) is fixedly connected to a round rod (602). Both ends of the round rod (602) are rotatably connected to the housing (5) by bearings. Both sides of the round rod (602) are fixedly connected to a first bevel gear (603). The first bevel gear (603) meshes with the second bevel gear (604). The rotating shaft of the second bevel gear (604) is fixedly connected to a threaded rod (605). Both ends of the threaded rod (605) are rotatably connected to the housing (5) by bearings. The outer wall of the threaded rod (605) is threadedly connected to a threaded block (606). All four sides of the threaded block (606) are fixedly connected to a fixing block (7).

4. The gear shaft chamfering machine according to claim 3, characterized in that: The lower ends of the fixed blocks (7) at both the left and right ends are fixedly connected to the vertical rod (8). The outer wall of the vertical rod (8) is slidably connected to the shell (5). The inner walls of the fixed blocks (7) at both the front and rear ends are slidably connected to the second slide rod (13). Both ends of the second slide rod (13) are fixedly connected to the shell (5).

5. The gear shaft chamfering machine according to claim 4, characterized in that: The ends of the vertical rod (8) and the vertical block (3) are both fixedly connected to a second rectangular frame (9), and the inner wall of the second rectangular frame (9) is rotatably connected to the circular roller (10) through a bearing.

6. The gear shaft chamfering machine according to claim 5, characterized in that: A gear shaft (12) is placed at the upper end of the lower roller (10), and a second gear (11) is fixedly connected to the middle of the gear shaft (12).

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