Deformed steel bar welding device

Abstract

The utility model provides a deformed steel bar welding device which comprises a base station, a workbench arranged at the top of the base station, two vertical plates parallel to each other arranged at the top end of the workbench, a support connected between the two vertical plates, two limiting plates arranged on one side of the support in parallel, a sliding rail arranged between the two limiting plates, and shaft sleeves arranged in the two vertical plates. A first lead screw is movably connected into the shaft sleeve, penetrates through the limiting plate and is in threaded connection with a movable block, one side of the movable block is movably fixed to the sliding rail, a first movable sleeve is arranged on the movable block and is in threaded connection with a second lead screw, an L-shaped plate is arranged at the tail end of the second lead screw, and a second movable sleeve is arranged at one end of the L-shaped plate. And the second movable sleeve is in threaded connection with a third lead screw, the tail end of the third lead screw is connected with a welding gun, the welding gun is adjusted through linkage of the first lead screw, the second lead screw and the third lead screw, accurate control over the welding spot position is achieved, and welding uniformity is ensured.

Description

Technical Field

[0001] The utility model relates to the field of deformed steel bars, in particular to a welding device for deformed steel bars. Background Technique

[0002] Deformed steel bars, also known as deformed reinforcing bars, are steel products widely used in the construction industry. They are steel bars with spiral ribs, which can increase the bonding force between the steel bars and concrete, thereby improving the stability and bearing capacity of the overall structure.

[0003] Welding of deformed steel bars is a method of connecting two sections of deformed steel bars through welding technology. It has wide applications in construction, bridges, shipbuilding, and various metal structure projects. Through the welding of deformed steel bars, the stability and bearing capacity of the structure can be effectively improved, while reducing material waste and increasing material utilization rate. The welded deformed steel bars can form a continuous and integral structure, which helps to resist external forces and enhance the seismic performance of the structure. In addition, the welding of deformed steel bars can also reduce the gaps at the joints, reduce the risk of corrosion, and thus extend the service life of the structure.

[0004] In the actual industrial production process, most of the welding of deformed steel bars uses manual arc welding or semi-automatic gas shielded welding. Manual electric welding results in low welding efficiency of deformed steel bars, is prone to welding defects, and cannot control the uniformity of the welding torch, resulting in fluctuations in welding quality. Moreover, during the welding process, due to the experience of the welding master, it is difficult to ensure the consistency and accuracy of welding.

[0005] Therefore, a welding device for deformed steel bars is proposed here to solve the above problems. Content of the Utility Model

[0006] In order to overcome the problem that the welding torch cannot control the uniformity of the welding points during the welding process of deformed steel bars in the prior art, the utility model provides a welding device for deformed steel bars.

[0007] The utility model is realized by adopting the following technical scheme:

[0008] A welding device for deformed steel bars includes

[0009] Base, a workbench is provided on the top of the base, two parallel vertical plates are provided on the top end of the workbench, a bracket is connected between the two vertical plates, two limiting plates are provided in parallel on one side of the bracket, a slide rail is provided between the two limiting plates, bushing are provided in both of the two vertical plates, a first screw rod is movably connected in the bushing, and the first screw rod penetrates through the limiting plate, the first screw rod is threadedly connected with a movable block, and one side of the movable block is movably fixed on the slide rail, a first movable sleeve is provided on the movable block, the first movable sleeve is threadedly connected with a second screw rod, an L-shaped plate is provided at the end of the second screw rod, a second movable sleeve is provided at one end of the L-shaped plate, the second movable sleeve is threadedly connected with a third screw rod, and a welding torch is connected to the end of the third screw rod.

[0010] As a preferred solution of the present utility model, two V-shaped placing tables are provided at one end of the top of the workbench far away from the workbench, hinges are connected to the tops of the two V-shaped placing tables, the other ends of the hinges are connected with pressing blocks, the pressing blocks are located inside the V-shaped placing tables, a handle is provided on the top of the pressing blocks, and anti-slip rubber is provided at the bottom of the pressing blocks.

[0011] As a preferred solution of the present utility model, a first limiting sleeve is provided at one end of the movable block far away from the first movable sleeve, a first limiting rod is movably connected in the first limiting sleeve, and the end of the first limiting rod is fixed to the top end of the L-shaped plate.

[0012] As a preferred solution of the present utility model, a second limiting sleeve is provided at one end of the top of the L-shaped plate far away from the second movable sleeve, a second limiting rod is provided in the second limiting sleeve, and the end of the second limiting rod is connected to the welding torch.

[0013] As a preferred solution of the present utility model, a first handle is provided at one end of the first screw rod, and the first handle is located on one side of the vertical plate, a second handle is provided at one end of the second screw rod, and the second handle is located at the top of the second screw rod, a third handle is provided at one end of the third screw rod, and the third handle is located at one end far away from the welding torch.

[0014] As a preferred solution of the present utility model, a positioning bracket is provided between the two V-shaped placing tables, a plurality of movable rods are provided on the positioning bracket, a plurality of support plates are movably connected to the plurality of movable rods, a pull handle is connected to the plurality of support plates, and positioning plates are provided at both ends of the plurality of support plates.

[0015] Compared with the prior art, the advantages of the present utility model are as follows:

[0016] 1. The welding torch realizes precise control of the solder joint position through the linkage adjustment of the first screw rod, the second screw rod and the third screw rod, ensuring welding uniformity. In terms of operation, by controlling the first screw rod with the first handle, the movable block can move horizontally on the slide rail. By adjusting the second screw rod with the second handle, the L-shaped plate can move up and down. The third handle controls the third screw rod to precisely adjust the telescopic length of the welding torch, thereby realizing multi-dimensional adjustment and improving welding accuracy and efficiency.

[0017] 2. A pressing block is connected to the top of the V-shaped placement table through a hinge. The pressing block can be flipped open through the grip. When adding threaded steel, the pressing block is flipped through the grip, and the threaded steel is placed in the V-shaped placement table. The pressing block drops to fix it. The anti-slip rubber at the bottom of the pressing block effectively prevents the threaded steel from sliding, ensuring the stable positioning of the threaded steel.

[0018] 3. A plurality of movable rods are provided on the positioning bracket. The position of the support plate is adjusted through the pull handle. When the pull handle is stretched outwards, under the action of the movable rod, the support plate drives the positioning plate to expand outwards, and then the welding torch performs welding.

[0019] 4. Positioning plates are provided on both sides of the plurality of support plates. The function of the positioning plate is to ensure the precise positioning of the threaded steel during the welding process. When the threaded steel is placed in the V-shaped placement table, the threaded steel is pushed closer to the positioning plate to ensure the precise alignment of the welding torch before processing and reduce errors. Description of the Drawings

[0020] Figure 1 is the structure diagram of the base of the present utility model;

[0021] Figure 2 is the structure diagram of the workbench of the present utility model;

[0022] Figure 3 is the structure diagram of the movable sleeve and the L-shaped plate of the present utility model;

[0023] Figure 4 is the structure diagram of the V-shaped placement table of the present utility model;

[0024] Figure 5 is the structure diagram of the positioning bracket of the present utility model;

[0025] In the diagram: 1. Base; 2. Workbench; 3. Vertical plate; 4. Bracket; 5. Slide rail; 6. Limiting plate; 7. First lead screw; 8. Bushing; 9. First handle; 10. Movable block; 11. First movable sleeve; 12. Second lead screw; 13. Second handle; 14. L-shaped plate; 15. First limiting sleeve; 16. First limiting rod; 17. Second movable sleeve; 18. Third lead screw; 19. Third handle; 20. Second limiting sleeve; 21. Second limiting rod; 22. Welding torch; 23. V-shaped placement platform; 24. Hinge; 25. Pressure block; 26. Handle; 27. Anti-slip rubber; 28. Positioning bracket; 29. ​​Handle; 30. Movable rod; 31. Support plate; 32. Positioning plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] Example:

[0028] Please see Figures 1-5 A rebar welding device, comprising:

[0029] A base 1 is provided, and a workbench 2 is provided on the top of the base 1. Two parallel upright plates 3 are provided on the top of the workbench 2. A bracket 4 is connected between the two upright plates 3. Two limiting plates 6 are provided parallel to one side of the bracket 4. A slide rail 5 is provided between the two limiting plates 6. A bushing 8 is provided inside each of the two upright plates 3. A first lead screw 7 is movably connected inside the bushing 8 and passes through the limiting plate 6. A movable block 10 is threadedly connected to the first lead screw 7, and one side of the movable block 10 is movably fixed on the slide rail 5. A first movable sleeve 11 is provided on the movable block 10. The first movable sleeve 11 is threadedly connected to a second lead screw 12. An L-shaped plate 14 is provided at the end of the second lead screw 12. A second movable sleeve 17 is provided at one end of the L-shaped plate 14. The second movable sleeve 17 is threadedly connected to a third lead screw 18, and a welding gun 22 is connected to the end of the third lead screw 18.

[0030] In this embodiment, a workbench 2 is provided at the top of the base 1. At both ends of the top of the workbench 2, two parallel vertical plates 3 are provided. A bracket 4 is connected between the two vertical plates 3. On one side of the bracket 4, two parallel limit plates 6 are provided. A slide rail 5 is provided between the two limit plates 6. A bushing 8 is provided in each of the two vertical plates 3. A first screw rod 7 is movably connected in the bushing 8. The first screw rod 7 penetrates through the limit plate 6. The first screw rod 7 moves between the two limit plates 6. A movable block 10 is provided between the two limit plates 6. The movable block 10 is connected to the first screw rod 7, and one side of the movable block 10 is connected to the slide rail 5. By rotating the screw rod, the movable block 10 can move horizontally on the slide rail 5. The limit plate 6 serves to limit the movement range of the movable block 10. A first movable sleeve 11 is provided on one side of the movable block 10. The first movable sleeve 11 is threadedly connected to a second screw rod 12. The end of the second screw rod 12 is fixed with an L-shaped plate 14. By rotating the second screw rod 12, the L-shaped plate 14 moves up and down. One end of the top of the L-shaped plate 14 is embedded in a second movable sleeve 17. A third screw rod 18 is threadedly connected in the second movable sleeve 17. The end of the third screw rod 18 is connected to a welding torch 22. By rotating the third screw rod 18, the telescopic length of the welding torch 22 can be accurately adjusted.

[0031] Specifically, at one end of the top of the workbench 2 away from the workbench 2, two V-shaped placement platforms 23 are provided. Hinges 24 are connected to the tops of the two V-shaped placement platforms 23. The other ends of the hinges 24 are connected to a pressing block 25. The pressing block 25 is located inside the V-shaped placement platform 23. A handle 26 is provided on the top of the pressing block 25. Anti-slip rubber 27 is provided at the bottom of the pressing block 25.

[0032] In this embodiment, two V-shaped placement platforms 23 are provided at one end of the top of the workbench 2 away from the workbench 2, which is convenient for fixing threaded steel bars with different diameters. The top of the V-shaped placement platform 23 is connected to the pressing block 25 through a hinge 24. A handle 26 is provided at the top of the pressing block 25 for facilitating the operation of pressing the threaded steel bar tightly by the pressing block 25. Anti-slip rubber 27 is provided on the top of the pressing block 25. When the handle 26 is pressed downwards, the anti-slip rubber 27 increases the friction force, ensuring that the threaded steel bar is stable and immovable, and improving the welding precision and safety.

[0033] Specifically, a first limit sleeve 15 is provided at one end of the movable block 10 away from the first movable sleeve 11. A first limit rod 16 is movably connected in the first limit sleeve 15, and the end of the first limit rod 16 is fixed to the top end of the L-shaped plate 14.

[0034] In this embodiment, a first limit sleeve 15 is provided at one end of the movable block 10 away from the first movable sleeve 11. A first limit rod 16 is movably connected in the first limit sleeve 15. The end of the first limit rod 16 is connected to the top of the L-shaped plate 14. When the first screw rod 7 rotates, the first limit rod 16 moves accordingly, ensuring the precise positioning of the L-shaped plate 14 in the vertical direction.

[0035] Specifically, the top of the L-shaped plate 14 is provided with a second limiting sleeve 20 at the end away from the second movable sleeve 17, and a second limiting rod 21 is provided inside the second limiting sleeve 20. The end of the second limiting rod 21 is connected to the welding gun 22.

[0036] In this embodiment, a second limiting sleeve 20 is provided at the top of the L-shaped plate 14 away from the second movable sleeve 17. A second limiting rod 21 is movably connected inside the second limiting sleeve 20. The end of the second limiting rod 21 is connected to the welding torch 22. When the third lead screw 18 rotates, the second limiting rod 21 moves accordingly, precisely controlling the extension and retraction of the welding torch 22 and ensuring the stability of the position of the welding torch 22 during the welding process.

[0037] Specifically, the first screw 7 has a first handle 9 at one end, and the first handle 9 is located on one side of the upright plate 3; the second screw 12 has a second handle 13 at one end, and the second handle 13 is located at the top of the second screw 12; the third screw 18 has a third handle 19 at one end, and the third handle 19 is located at the end away from the welding torch 22.

[0038] In this embodiment, the movable end of the first lead screw 7 is provided with a first handle 9, which is located on one side of the upright plate 3. The movable end of the second lead screw 12 is provided with a second handle 13, which is located at the top of the second lead screw 12, that is, above the movable block 10. The movable end of the third lead screw 18 is provided with a third handle 19, which is located on the side away from the welding torch 22. Through the first handle 9, the second handle 13, and the third handle 19, the operator can adjust the first lead screw 7, the second lead screw 12, and the third lead screw 18 respectively to achieve horizontal movement of the L-shaped plate 14, vertical positioning, and extension and retraction of the welding torch 22, thus achieving precise control.

[0039] Specifically, a positioning bracket 284 is provided between the two V-shaped placement platforms 23. The positioning bracket 284 is provided with multiple movable rods 30. Multiple movable rods 30 are movably connected to multiple support plates 31. The multiple support plates 31 are connected to handles 29. Positioning plates 32 are provided at both ends of the multiple support plates 31.

[0040] In this embodiment, a positioning bracket 284 is provided between the two V-shaped placement platforms 23. The positioning bracket is provided with multiple movable rods 30, which are connected to multiple support plates 31. The multiple support plates 31 are movably connected with handles 29. By adjusting the handles 29, the support plates 31 can move back and forth within the fixed range of the movable rods 30. When two threaded steel bars are too close, a false weld will occur. Positioning plates 32 are provided at both ends of the multiple support plates 31. The positioning plates 32 keep the threaded steel bars at an appropriate distance to ensure the welding quality.

[0041] The principle of this utility model is as follows: By flipping the pressure block 25 with the handle 26, the threaded steel bar is placed in the V-shaped placement platform 23. Then, the threaded steel bar is moved towards the positioning plate 32 to ensure that it is in close contact with the positioning plate 32. Then, by flipping the pressure block 25 with the handle 26, the threaded steel bar is firmly fixed in the V-shaped placement platform 23. Then, by pulling outward with the handle 29, the support plate 31 drives the positioning plate 32 to expand outward under the action of the movable rod 30. At this time, the spacing of the threaded steel bars is the optimal welding point position. Then, by using the first handle 9, the second handle 13, and the third handle 19, the operator can adjust the first lead screw 7, the second lead screw 12, and the third lead screw 18 respectively to realize the horizontal movement of the L-shaped plate 14, vertical positioning, and extension and retraction of the welding gun 22, ensuring that the welding gun 22 is accurately aligned with the welding point.

[0042] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A rebar welding device, characterized in that, include: A base platform is provided with a workbench on top of the base platform. Two parallel vertical plates are provided at the top of the workbench, and a bracket is connected between the two vertical plates. Two limiting plates are provided parallel to one side of the bracket, and a slide rail is provided between the two limiting plates. A bushing is provided inside each of the two vertical plates. A first lead screw is movably connected inside the bushing and passes through the limiting plate. A movable block is threadedly connected to the first lead screw, and one side of the movable block is movably fixed on the slide rail. A first movable sleeve is provided on the movable block, and a second lead screw is threadedly connected to the first movable sleeve. An L-shaped plate is provided at the end of the second lead screw, and a second movable sleeve is provided at one end of the L-shaped plate. A third lead screw is threadedly connected to the second movable sleeve, and a welding gun is connected to the end of the third lead screw.

2. The rebar welding device according to claim 1, characterized in that: The top of the workbench has two V-shaped placement platforms at the end away from the workbench. The top of each V-shaped placement platform is connected to a hinge, and the other end of the hinge is connected to a pressure block. The pressure block is located inside the V-shaped placement platform. The top of the pressure block is provided with a handle, and the bottom of the pressure block is provided with anti-slip rubber.

3. The rebar welding device according to claim 1, characterized in that: The movable block is provided with a first limiting sleeve at the end away from the first movable sleeve. A first limiting rod is movably connected inside the first limiting sleeve, and the end of the first limiting rod is fixed to the top of the L-shaped plate.

4. The rebar welding device according to claim 3, characterized in that: The top of the L-shaped plate is provided with a second limiting sleeve at the end away from the second movable sleeve. The second limiting sleeve is provided with a second limiting rod, and the end of the second limiting rod is connected to the welding gun.

5. A rebar welding device according to claim 4, characterized in that: The first lead screw has a first handle at one end, and the first handle is located on one side of the upright plate. The second lead screw has a second handle at one end, and the second handle is located at the top of the second lead screw. The third lead screw has a third handle at one end, and the third handle is located at the end away from the welding torch.

6. The threaded steel welding device according to claim 2, characterized in that: A positioning bracket is provided between the two V-shaped placement platforms. The positioning bracket is provided with multiple movable rods. Multiple support plates are movably connected to the multiple movable rods. Handles are connected to the multiple support plates. Positioning plates are provided at both ends of the multiple support plates.

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