Charging bin electric connector machining device with detection function

The charging compartment electrical connector processing device with integrated testing function solves the problem of low efficiency of traditional devices, realizes the integration of processing and testing, and improves production efficiency and product reliability.

CN224074202UActive Publication Date: 2026-04-03FULIWANG PRECISION ELECTROMECHANICAL (NANTONG) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional charging compartment electrical connector processing equipment relies on semi-automation or manual operation, with each process being independent, resulting in long production cycles, low efficiency, and a lack of integrated testing functions.

Method used

Design a charging compartment electrical connector processing device with integrated testing function. By performing conductivity testing immediately after processing, the device integrates testing equipment and fixed tooling to reduce the transfer time between processes.

Benefits of technology

It improves processing efficiency and product reliability, shortens production cycles, and reduces manual inspection costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of charging bin manufacturing equipment, and discloses a charging bin electric connector processing device with a detection function, which comprises a processing table, the top end of the processing table is fixedly connected with a fixing mechanism, one side of the processing table is provided with a support plate, the side surface of the support plate is provided with a processing mechanism, and the processing mechanism is provided with a detection mechanism. The fixing mechanism comprises a fixing tool and a detection device, the fixing tool comprises clamps symmetrically distributed at the top end of the machining table, the clamps are arranged in an equidistant array mode, and a groove space is formed by a gap between every two adjacent clamps and used for containing a to-be-machined charging bin; the long grooves are formed in the two sides of the fixing tool, the supporting frames are movably connected to the top ends of the long grooves, the probes are evenly arranged at the top ends of the supporting frames at equal intervals, and the probes are arranged above the groove space. The production period is shortened, and the manual detection cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the technical field of charging compartment manufacturing equipment, and more specifically to a charging compartment electrical connector processing device with detection function. Background Technology

[0002] Traditional charging case electrical connector processing equipment mainly relies on semi-automation or manual operation. Each process is independent (stamping → electroplating → inspection → assembly), requiring frequent handling, resulting in long production cycles and a lack of integrated inspection functions. Its production process is fragmented and inefficient. Therefore, a charging case electrical connector processing equipment with inspection function is proposed to achieve the integration of processing and inspection, thereby improving production efficiency and product quality. This equipment integrates precision processing and automated inspection and is specifically designed for the production of internal electrical contact connectors for charging cases (such as wireless earphone charging cases, power banks, etc.). Its core advantage lies in combining the processing and quality inspection processes into one, effectively ensuring product performance and reliability.

[0003] Insufficient technology: After the electrical connectors of traditional charging cases are processed, conductivity testing is required manually or with the help of additional equipment. Since each process is independent of the others, the flow between processes increases the processing time, resulting in low overall processing efficiency. Utility Model Content

[0004] The processing device provided by this utility model integrates a detection device and a fixed fixture, which can immediately perform conductivity testing on the electrical connector after processing. No additional handling and testing equipment is required, which greatly shortens the flow time between processes, improves the overall processing efficiency, and effectively enhances the reliability and consistency of the product.

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a charging compartment electrical connector processing device with detection function to solve the problems existing in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a charging compartment electrical connector processing device with detection function, comprising a processing table, a fixing mechanism fixedly connected to the top of the processing table, a power module fixedly connected to the side of the processing table, a support plate provided on one side of the processing table, and a processing mechanism movably connected to the side of the support plate. The fixing mechanism includes a fixing fixture and a detection device, wherein the fixing fixture includes clamps symmetrically distributed on the top of the processing table, the clamps are arranged in an equidistant array, and the gap between two adjacent clamps forms a groove space for placing the charging compartment to be processed. A junction plate is fixedly connected to the top of the clamp, and a long rod is fixedly connected to one end of the clamp near the center of the top surface of the processing table. The detection device includes long slots provided on both sides of the fixing fixture, a support frame movably connected to the top of the long slot, and probes evenly arranged at equal intervals on the top of the support frame, wherein the probes are positioned above the groove space.

[0007] Furthermore, a telescopic rod is fixedly connected to the side of the support frame, and a hydraulic cylinder is movably connected to one end of the telescopic rod. The hydraulic cylinder is fixedly connected to the top of the processing table, and the top of the probe is fixedly connected to the junction board via a connecting wire.

[0008] Furthermore, the power module includes switching devices and wiring terminals.

[0009] Furthermore, the processing mechanism includes a lifting assembly disposed inside the support plate and a processing assembly movably connected to the side of the lifting assembly, wherein the processing assembly is located above the fixed mechanism.

[0010] Furthermore, the lifting assembly includes a support fixedly connected to the top of the support plate, a motor fixedly connected to the top of the support, a screw movably connected to the bottom of the motor, and a slider movably connected to the side of the screw. The motor is divided into two symmetrical groups, and the corresponding screws are also symmetrically distributed at the bottom of the support. Slide bars are fixedly connected to both sides of the slider, and the slider is movably connected to a groove opened inside the support plate.

[0011] Furthermore, a telescopic component is fixedly connected inside the slider. One end of the telescopic component is movably connected to a second motor, and the other end of the telescopic component is fixedly connected to a processing wheel. Processing heads are evenly arranged along the edge of the processing wheel.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. This utility model features a fixed fixture symmetrically distributed at the top of the processing table. The fixture consists of equidistant clamps, with the gap between two adjacent clamps forming a groove space for placing the charging chamber to be processed. This fixed fixture can simultaneously fix multiple charging chambers to be processed, facilitating batch operations and improving processing efficiency.

[0014] 2. This utility model includes a detection device, which comprises a long groove on both sides of a fixed fixture, a support frame movably connected to the top of the long groove, and probes evenly arranged at equal intervals on the top of the support frame. The probes are positioned above the groove space. By integrating the detection device above the fixed fixture, the electrical connector can be detected in a timely manner after processing, reducing process flow, improving detection efficiency, shortening the production cycle, and reducing manual inspection costs. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the processing mechanism of this utility model;

[0017] Figure 3 This is a schematic diagram of the surface fixing mechanism and power module of the processing table of this utility model;

[0018] Figure 4 This is a schematic diagram of the detection device of this utility model.

[0019] The attached figures are labeled as follows: 1. Machining table; 2. Fixing mechanism; 201. Fixture; 2011. Clamp; 2012. Electrical connection board; 2013. Long rod; 202. Detection device; 2021. Long groove; 2022. Support frame; 2023. Probe; 2024. Telescopic rod; 2025. Hydraulic cylinder; 2026. Connecting wire; 3. Power module; 301. Switching device; 302. Terminal block; 4. Support plate; 5. Machining mechanism; 501. Lifting assembly; 5011. Support; 5012. Motor 1; 5013. Screw; 5014. Slider; 5015. Sliding bar; 502. Machining assembly; 5021. Telescopic assembly; 5022. Motor 2; 5023. Machining wheel; 5024. Machining head. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The charging compartment electrical connector processing device with detection function involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Reference Figures 1 to 4 This utility model provides a charging compartment electrical connector processing device with detection function, including a processing table 1, a fixing mechanism 2 fixedly connected to the top of the processing table 1, a power module 3 fixedly connected to the side of the processing table 1, a support plate 4 provided on one side of the processing table 1, and a processing mechanism 5 movably connected to the side of the support plate 4. The fixing mechanism 2 includes a fixing fixture 201 and a detection device 202, wherein the fixing fixture 201 includes clamps 2011 symmetrically distributed on the top of the processing table 1, the clamps 2011 are arranged in an equidistant array, and adjacent two The gaps between the fixtures 2011 form a recessed space for placing the charging chamber to be processed. A power supply plate 2012 is fixedly connected to the top of the fixture 2011. A long rod 2013 is fixedly connected to one end of the fixture 2011 near the center of the top surface of the processing table 1. The detection device 202 includes a long groove 2021 set on both sides of the fixed fixture 201, a support frame 2022 movably connected to the top of the long groove 2021, and probes 2023 evenly arranged at equal intervals on the top of the support frame 2022. The probes 2023 are set above the recessed space.

[0022] The support frame 2022 has a telescopic rod 2024 fixedly connected to its side. One end of the telescopic rod 2024 is movably connected to a hydraulic cylinder 2025. The hydraulic cylinder 2025 is fixedly connected to the top of the processing table 1. The top of the probe 2023 is fixedly connected to the power board 2012 via a connecting line 2026.

[0023] The power module 3 includes a switching device 301 and a terminal block 302. The switching device 301 is used to control the power supply of the entire device to ensure the safety and convenience of operation. The terminal block 302 is responsible for connecting to an external power source to provide a stable power supply for the entire processing device. Through reasonable power supply design, processing efficiency and product quality are improved.

[0024] The processing mechanism 5 includes a lifting component 501 disposed inside the support plate 4 and a processing component 502 movably connected to the side of the lifting component 501, wherein the processing component 502 is located above the fixed mechanism 2.

[0025] The lifting assembly 501 includes a support 5011 fixedly connected to the top of the support plate 4, a motor 5012 fixedly connected to the top of the support 5011, a screw 5013 movably connected to the bottom of the motor 5012, and a slider 5014 movably connected to the side of the screw 5013. The motor 5012 is divided into two symmetrical groups, and the corresponding screws 5013 are also symmetrically distributed at the bottom of the support 5011. Sliding strips 5015 are fixedly connected to both sides of the slider 5014, and the slider 5014 is movably connected to a groove opened inside the support plate 4.

[0026] The slider 5014 has a telescopic component 5021 fixedly connected inside. One end of the telescopic component 5021 is movably connected to a motor 5022, and the other end of the telescopic component 5021 is fixedly connected to a processing wheel 5023. Processing heads 5024 are evenly arranged along the edge of the processing wheel 5023.

[0027] The working principle of this utility model:

[0028] The earphone charging case to be processed is placed and fixed in the groove space between two clamps 2011. At this time, the processing mechanism 5 processes the fixed earphone charging case. The specific working principle is as follows: Motor 1 5012 drives the screw 5013 to rotate, causing the slider 5014 to move downward. Then the processing component 502 moves downward with the slider 5014. At this time, the telescopic component 5021 adjusts the position of the processing wheel 5023 relative to the groove space, so that the processing head 5024 located on the rim of the processing wheel 5023 is exactly above the groove space. Motor 2 5022 drives the processing wheel 5023 to rotate, so that the corresponding processing head 5024 on its rim moves to the corresponding position to process the charging case.

[0029] After processing, the electrical connectors of the charging compartment need to be tested for conductivity. The specific testing process is as follows: the hydraulic cylinder 2025 drives the telescopic rod 2024 to extend, pushing the support frame 2022 to move above the groove space, so that the probes 2023, which are evenly spaced on the top of the support frame 2022, correspond one-to-one with the groove space. Then the probes 2023 extend and contact the electrical connectors of the charging compartment. The top of the probes 2023 is fixedly connected to the junction board 2012 through the connecting wire 2026. The conductivity of the electrical connector is detected by the circuit feedback signal.

[0030] After the inspection is completed, the hydraulic cylinder 2025 drives the telescopic rod 2024 to retract, thereby moving the support frame 2022 to one side of the groove space. This operation facilitates the removal and placement of the charging compartment and provides the necessary space for the next round of processing head 5024.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A charging bin electric connector processing device with detection function, comprising a processing table (1), characterized in that, The top end of the processing table (1) is fixedly connected with a fixing mechanism (2), the side of the processing table (1) is fixedly connected with a power module (3), one side of the processing table (1) is provided with a supporting plate (4), the side of the supporting plate (4) is movably connected with a processing mechanism (5), the fixing mechanism (2) comprises a fixing tool (201) and a detection device (202), wherein the fixing tool (201) comprises clamps (2011) symmetrically distributed on the top end of the processing table (1), the clamps (2011) are arranged in an equidistant array, the gap between two adjacent clamps (2011) forms a groove space for placing a charging compartment to be processed, the top end of the clamp (2011) is fixedly connected with an electricity connection plate (2012), one end of the clamp (2011) close to the top surface of the processing table (1) is fixedly connected with an elongated rod (2013), the detection device (202) comprises long grooves (2021) arranged on both sides of the fixing tool (201), a supporting frame (2022) movably connected at the top end of the long groove (2021), and probes (2023) evenly arranged at the top end of the supporting frame (2022), wherein the probes (2023) are arranged above the groove space.

2. The charging pocket electrical connector processing device with a detection function according to claim 1, characterized in that: The side of the supporting frame (2022) is fixedly connected with a telescopic rod (2024), one end of the telescopic rod (2024) is movably connected with a hydraulic cylinder (2025), the hydraulic cylinder (2025) is fixedly connected to the top end of the processing table (1), and the top end of the probe (2023) is fixedly connected with the electricity connection plate (2012) through a connecting line (2026).

3. The charging pocket electrical connector processing device with a detection function according to claim 1, characterized in that: The power module (3) comprises a switching device (301) and a wiring terminal (302).

4. The charging pocket electrical connector processing device with a detection function according to claim 1, characterized in that: The processing mechanism (5) comprises a lifting assembly (501) arranged in the supporting plate (4) and a processing assembly (502) movably connected to the side of the lifting assembly (501), wherein the processing assembly (502) is located above the fixing mechanism (2).

5. The charging pocket electrical contact machining device with a detection function according to claim 4, characterized in that: The lifting assembly (501) comprises a support (5011) fixedly connected to the top end of the supporting plate (4), a motor one (5012) fixedly connected to the top end of the support (5011), a screw rod (5013) movably connected to the bottom end of the motor one (5012), and a sliding block (5014) movably connected to the side of the screw rod (5013), wherein the motor one (5012) is divided into two symmetrical groups, and the corresponding screw rods (5013) are also symmetrically distributed at the bottom end of the support (5011), the two sides of the sliding block (5014) are fixedly connected with sliding strips (5015), and the sliding block (5014) is movably connected in the groove formed in the inside of the supporting plate (4).

6. The charging pocket electrical contact machining device with a detection function according to claim 5, characterized in that: The inside of the sliding block (5014) is fixedly connected with a telescopic assembly (5021), one end of the telescopic assembly (5021) is movably connected with a motor two (5022), the other end of the telescopic assembly (5021) is fixedly connected with a processing wheel (5023), and the edges of the processing wheel (5023) are uniformly provided with processing heads (5024).