Sponge profiling and cutting integrated equipment

Abstract

The utility model discloses sponge profiling and cutting integrated equipment, which belongs to the technical field of sponge processing and comprises a fixing frame, a profiling component is fixedly mounted on the inner side of the fixing frame, a control panel is fixedly mounted on one side of the fixing frame, a bottom plate is arranged below the fixing frame, and a plurality of anti-skid rubber pads are fixedly mounted below the bottom plate. The fixing frame and the bottom plate are connected through a cutting lifting device. By arranging the cutting lifting device, a worker can cut sponge into two halves through cooperation of a cutting wheel and a motor when needed, so that the working requirements under different conditions are better met, the worker can conduct auxiliary lighting through a lighting lamp when needed, and the working efficiency is improved. And in addition, a worker can adjust the height of the structures such as the profiling assembly 6 through cooperation of the structures such as a supporting column and a screw when needed, and then the working capacity of the equipment is improved.

Description

Technical Field

[0001] This utility model belongs to the field of sponge processing technology, specifically relating to an integrated sponge pressing and cutting device. Background Technology

[0002] A sponge is a porous material with excellent water absorption, making it suitable for cleaning. Commonly used sponges are made from wood cellulose fibers or foamed plastic polymers. Additionally, there are natural sponges made from sponge animals; most natural sponges are used for body cleaning or painting.

[0003] Chinese patent application number 201621027210.0 discloses a corrugated sponge forming and cutting machine, including a main frame, a corrugated forming roller, a corrugation depth adjustment wheel, a receiving platform, and a control panel. The corrugated forming roller is fixed in the center of the main frame, and the corrugation depth adjustment wheel is connected to the corrugated forming roller. The corrugation depth adjustment wheel is connected to the control panel via a drive shaft and a motor. This utility model is simple to operate, provides precise cutting, fast cutting speed, high efficiency, stable operation, beautiful appearance, robust structure, and high reliability, effectively solving the shortcomings of existing technologies.

[0004] 1. The aforementioned patent has problems such as the inability to cut the sponge in half, the inability to provide auxiliary lighting, and the inconvenience of adjusting the height of the corrugated forming roller, thereby reducing the working capacity of the forming and cutting machine; 2. The aforementioned patent has problems such as the inconvenience of cleaning and collecting sponge debris during processing, thereby reducing the practicality of the forming and cutting machine. Utility Model Content

[0005] To address the problems mentioned in the background section, this invention provides an integrated sponge pressing and cutting device, characterized by high working capacity and strong practicality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sponge molding and cutting integrated device, including a fixed frame, a molding component fixedly installed on the inner side of the fixed frame, a control panel fixedly installed on one side of the fixed frame, a base plate provided below the fixed frame, multiple anti-slip rubber pads fixedly installed below the base plate, the fixed frame and the base plate being connected by a cutting lifting device, and a cleaning and collection device installed near the upper part of the fixed frame.

[0007] Preferably, the cutting lifting device includes a lifting box, a cutting wheel, a motor, and lifting components. The lifting box is fixedly installed below the fixed frame and above the base plate. The motor is fixedly installed inside the lifting box. The cutting wheel is fixedly installed on one side of the motor output end. The base plate and the lifting box are connected by two lifting components.

[0008] Preferably, the cutting lifting device further includes a transparent shell and a lighting lamp. The transparent shell is fixedly installed on the top of the lifting box and on both sides of the motor and the cutting wheel, and the lighting lamp is fixedly installed on the inner side of the transparent shell.

[0009] Preferably, the lifting assembly includes support columns, threaded holes, and screws. Two support columns are fixedly installed on the side of the base plate near the lifting box. Multiple threaded holes are provided on both sides of the two support columns that are far apart from each other. Two screws are installed on the bottom of the lifting box by thread.

[0010] Preferably, the cleaning and collection device includes a fixed box, a fan, filter cloth, a connecting pipe, and a suction hopper. The fixed box is fixedly installed on the top of the fixed frame, and the connecting pipe is fixedly installed on both sides of the fixed box. Multiple suction hoppers are fixedly installed on the side of the connecting pipe near the forming component at the lower position. Two filter cloths are fixedly installed on the inner side of the fixed box, and multiple fans are fixedly installed on the top of the fixed box.

[0011] Preferably, the cleaning and collecting device further includes threaded blocks, and threaded blocks are threadedly installed on the top of the fixed box and on both sides of the multiple fans.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model, by setting up a cutting and lifting device, enables workers to cut the sponge in half when needed by using the cutting wheel and motor, thereby better meeting the work needs in different situations. Workers can also use lighting to provide auxiliary lighting when needed. In addition, workers can adjust the height of the pressing component 6 and other structures by using the support column and screws, thereby improving the working capacity of the equipment.

[0014] 2. By setting up a cleaning and collection device, this utility model enables workers to clean and collect sponge debris during processing when needed through the cooperation of a fan and a suction hopper, thereby reducing the difficulty of cleaning and collection work, alleviating the workload of workers, and improving the practicality of the equipment. Attached Figure Description

[0015] Figure 1 This is a perspective view of the present utility model;

[0016] Figure 2 This is a three-dimensional sectional view of the present invention;

[0017] Figure 3 This is a three-dimensional sectional view of the cutting and lifting device of this utility model;

[0018] Figure 4 This is a three-dimensional sectional view of the cleaning and collection device of this utility model.

[0019] In the diagram: 1. Fixed frame; 2. Cutting lifting device; 21. Lifting box; 22. Cutting wheel; 23. Motor; 24. Lifting assembly; 241. Support column; 242. Threaded hole; 243. Screw; 25. Transparent shell; 26. Lighting lamp; 3. Base plate; 4. Anti-slip rubber pad; 5. Control panel; 6. Forming assembly; 7. Cleaning and collection device; 71. Fixed box; 72. Fan; 73. Filter cloth; 74. Threaded block; 75. Connecting pipe; 76. Suction bucket. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] Please see Figure 1-4 The present invention provides the following technical solution: a sponge molding and cutting integrated equipment, including a fixed frame 1, a molding component 6 fixedly installed on the inner side of the fixed frame 1, a control panel 5 fixedly installed on one side of the fixed frame 1, a base plate 3 provided below the fixed frame 1, a plurality of anti-slip rubber pads 4 fixedly installed below the base plate 3, the fixed frame 1 and the base plate 3 are connected by a cutting lifting device 2, and a cleaning and collecting device 7 is installed at the upper position of the fixed frame 1.

[0023] Specifically, the cutting lifting device 2 includes a lifting box 21, a cutting wheel 22, a motor 23, and lifting components 24. The lifting box 21 is fixedly installed below the fixed frame 1 and above the base plate 3. The motor 23 is fixedly installed inside the lifting box 21. The cutting wheel 22 is fixedly installed on one side of the output end of the motor 23. The base plate 3 and the lifting box 21 are connected by two lifting components 24.

[0024] By adopting the above technical solution, workers can cut the sponge in half when needed by using the cutting wheel 22 and the motor 23, thereby better meeting the work needs in different situations and reducing possible inconveniences.

[0025] Specifically, the cutting lifting device 2 also includes a transparent shell 25 and a lighting lamp 26. The transparent shell 25 is fixedly installed on the top of the lifting box 21 and on both sides of the motor 23 and the cutting wheel 22. The lighting lamp 26 is fixedly installed on the inner side of the transparent shell 25.

[0026] By adopting the above technical solution, staff can use the lighting lamp 26 to provide some auxiliary lighting when needed, thereby better coping with some situations of insufficient light and ensuring the normal progress of work.

[0027] Specifically, the lifting assembly 24 includes support columns 241, threaded holes 242 and screws 243. Two support columns 241 are fixedly installed on the side of the base plate 3 near the lifting box 21. Multiple threaded holes 242 are opened on both sides of the two support columns 241 that are far apart from each other. Two screws 243 are installed on the bottom of the lifting box 21 by thread.

[0028] By adopting the above technical solution, workers can adjust the height of the forming component 6 and other structures by using the cooperation of support column 241 and screw 243 when needed, thereby better meeting the work needs in different situations.

[0029] In this embodiment, when the equipment is needed to press and cut the sponge, the operator turns the two screws 243 in the two lifting components 24 of the cutting lifting device 2 to disengage them from the threaded holes 242 on the two support columns 241. Then, the lifting box 21 is pulled to move it, along with the fixed frame 1, the pressing component 6, and the screws 243, to the required height. Then, the two screws 243 are turned in the opposite direction to connect with the corresponding threaded holes 242. The operator can turn on the lights 26 in the two transparent shells 25 for auxiliary lighting. Then, the operator presses the sponge through the pressing component 6. Alternatively, the operator can start the motor 23 to drive the cutting wheel 22 to rotate, and then let the sponge pass through the cutting wheel 22 to cut the sponge. The anti-slip rubber pad 4 under the base plate 3 provides anti-slip protection, and the control panel 5 on the fixed frame 1 provides convenient control.

[0030] Example 2

[0031] The difference between this embodiment and embodiment 1 is that the cleaning and collection device 7 includes a fixed box 71, a fan 72, a filter cloth 73, a connecting pipe 75, and a suction hopper 76. The fixed box 71 is fixedly installed on the top of the fixed frame 1. The connecting pipe 75 is fixedly installed on both sides of the fixed box 71. Multiple suction hoppers 76 are fixedly installed on the side of the connecting pipe 75 near the forming component 6. Two filter cloths 73 are fixedly installed on the inner side of the fixed box 71. Multiple fans 72 are fixedly installed on the top of the fixed box 71.

[0032] By adopting the above technical solution, workers can clean and collect sponge debris during processing when needed through the cooperation of structures such as the fan 72 and the suction hopper 76, thereby reducing the difficulty of cleaning and collection work and alleviating the workload of workers.

[0033] Specifically, the cleaning and collection device 7 also includes threaded blocks 74, which are threadedly installed on the top of the fixing box 71 and on both sides of the multiple fans 72.

[0034] By adopting the above technical solution, staff can unscrew the threaded block 74 to remove sponge debris from the fixing box 71 when needed, thereby reducing inconvenience for staff and better meeting the needs of the work.

[0035] In this embodiment, during the sponge processing, the operator can start each fan 72 in the cleaning and collection device 7. Under the action of each fan 72, the sponge debris generated during processing passes through each suction hopper 76 and enters the two connecting pipes 75, and then enters the fixed box 71. The two filter cloths 73 block the sponge debris, thereby cleaning and collecting the sponge debris. After the sponge processing is completed, the operator can turn off each fan 72. When needed, the operator can unscrew the threaded block 74 to remove the sponge debris from the fixed box 71.

[0036] The structure and principle of the control panel 5 and the forming assembly 6, which consists of a wave forming roller, a wave depth adjustment wheel, and a receiving plate, have been disclosed in a wave sponge forming and cutting machine disclosed in Chinese patent application number 201621027210.0. Its working principle is to operate the control panel and use the industrial control computer to adjust the wave depth adjustment wheel to achieve precise adjustment of the wave forming roller. It can press out sponge products of various depths and shapes as needed. It is simple to operate, precise in cutting, stable in operation, and highly reliable.

[0037] The working principle and usage process of this utility model are as follows: When it is necessary to use the equipment to press and cut the sponge, the operator turns the two screws 243 in the two lifting components 24 of the cutting lifting device 2 to disengage them from the threaded holes 242 on the two support columns 241. Then, the lifting box 21 is pulled to move it, along with the fixed frame 1, the pressing component 6, and the screws 243, to the required height. Then, the two screws 243 are turned in the opposite direction to connect with the corresponding threaded holes 242. The operator can turn on the lights 26 inside the two transparent shells 25 for auxiliary lighting. Then, the operator presses the sponge using the pressing component 6. In addition, the operator can also start the motor 23 to drive the cutting wheel 22 to rotate. The sponge is passed through the cutting wheel 22 for cutting, thus completing the process. The anti-slip rubber pad 4 under the base plate 3 provides anti-slip protection, and the control panel 5 on the fixed frame 1 facilitates control. During sponge processing, the operator can start the fans 72 in the cleaning and collection device 7. Under the action of the fans 72, the sponge debris generated during processing passes through the suction hoppers 76 and enters the two connecting pipes 75, and then enters the fixed box 71. The two filter cloths 73 block the sponge debris, thus cleaning and collecting it. After the sponge processing is completed, the operator can turn off the fans 72. When needed, the operator can unscrew the threaded block 74 to remove the sponge debris from the fixed box 71.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sponge molding and cutting integrated device, comprising a fixed frame (1), a molding assembly (6) fixedly installed on the inner side of the fixed frame (1), a control panel (5) fixedly installed on one side of the fixed frame (1), a base plate (3) provided below the fixed frame (1), and a plurality of anti-slip rubber pads (4) fixedly installed below the base plate (3), characterized in that: The fixed frame (1) is connected with the bottom plate (3) through the cutting lifting device (2), and the upper position of the fixed frame (1) is provided with a cleaning and collecting device (7); The cutting lifting device (2) comprises a lifting box (21), a cutting wheel (22), a motor (23) and a lifting assembly (24), the lifting box (21) is fixedly installed above the bottom plate (3) below the fixed frame (1), the motor (23) is fixedly installed on the inner side of the lifting box (21), the cutting wheel (22) is fixedly installed on one side of the output end of the motor (23), and the bottom plate (3) is connected with the lifting box (21) through two lifting assemblies (24); The cleaning and collecting device (7) comprises a fixed box (71), a fan (72), filter cloth (73), a connecting pipe (75) and a suction hopper (76), the fixed box (71) is fixedly installed above the fixed frame (1), the connecting pipe (75) is fixedly installed on both sides of the fixed box (71), a plurality of suction hoppers (76) are fixedly installed on one side of the connecting pipe (75) below the compression assembly (6), two filter cloths (73) are fixedly installed on the inner side of the fixed box (71), and a plurality of fans (72) are fixedly installed above the fixed box (71).

2. The integrated sponge profiling and cutting apparatus of claim 1, wherein: The cutting lifting device (2) further comprises a transparent shell (25) and a lighting lamp (26), the transparent shell (25) is fixedly installed on the top of the lifting box (21) and on both sides of the motor (23) and the cutting wheel (22), and the lighting lamp (26) is fixedly installed on the inner side of the transparent shell (25).

3. The integrated sponge profiling and cutting apparatus of claim 1, wherein: The lifting assembly (24) comprises a support column (241), a threaded hole (242) and a screw (243), two support columns (241) are fixedly installed on one side of the bottom plate (3) close to the lifting box (21), a plurality of threaded holes (242) are formed on both sides of the two support columns (241) away from each other, and two screws (243) are threadedly installed on the bottom of the lifting box (21).

4. The integrated sponge profiling and cutting apparatus of claim 1, wherein: The cleaning and collecting device (7) further comprises a threaded block (74), and the threaded block (74) is threadedly installed on the top of the fixed box (71) and on both sides of the plurality of fans (72).

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