Marble cutting platform
The multi-axis cutting platform driven by coreless linear motors and DD motors solves the problems of low precision and efficiency in marble cutting, achieving high-precision and high-efficiency cutting results, meeting the needs of high-end decoration and reducing environmental pollution.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-03
AI Technical Summary
Existing marble cutting technologies suffer from high material loss, low precision, low efficiency, environmental pollution, and poor surface quality, making it difficult to meet the demands for high precision and high efficiency processing.
The multi-axis cutting platform, driven by a coreless linear motor and a DD motor, combined with a high-precision linear guide and a grating encoder, achieves high-precision movement and circular motion on the X and Y axes, improving cutting accuracy and speed.
It achieves a cutting accuracy of ±0.5 micrometers, increases the processing speed to 2 meters per second, improves production efficiency by 30%, meets the needs of high-end decoration, reduces material waste, and reduces environmental pollution.
Smart Images
Figure CN224074698U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of marble processing equipment, and more specifically, to a marble cutting platform. Background Technology
[0002] In the marble processing industry, the mainstream cutting technologies currently include mechanical sawing, waterjet cutting, and traditional laser cutting. Mechanical sawing typically uses diamond blades to cut marble slabs through physical contact and is widely used in architectural decoration and sculpture processing. Waterjet cutting uses high-pressure water jets mixed with abrasive particles for non-contact cutting and is often used for processing complex patterns. Traditional laser cutting uses CO2 lasers or fiber lasers to achieve cutting through surface ablation. These technologies each have their applications in marble processing, but all have significant limitations.
[0003] The shortcomings of existing technology:
[0004] 1. Mechanical sawing:
[0005] Material waste: Micro-cracks and edge chipping are generated during the saw blade cutting process, which damages the marble surface and results in a material waste rate of 10% to 15%.
[0006] Machining accuracy: Due to the physical characteristics of the cutting tools, it is difficult to achieve fine cutting of less than 1 mm, which cannot meet the requirements of high-precision decoration.
[0007] Post-processing requirements: Polishing and other processes are required after cutting, which increases labor and time costs and reduces efficiency.
[0008] 2. Waterjet cutting:
[0009] Resource consumption: It consumes hundreds of liters of water and a large amount of abrasive per hour, resulting in high operating costs and water pollution pressure on the environment.
[0010] Processing speed: The cutting speed is usually 0.1-0.5 m / s, which is far lower than the efficiency of laser technology and is difficult to adapt to mass production.
[0011] Surface quality: Abrasive particles may embed in the marble surface, affecting the appearance quality and requiring additional cleaning procedures.
[0012] In summary, existing technologies have shortcomings in terms of precision, efficiency, material protection, and functionality, and lack effective solutions. Therefore, there is an urgent need for a high-precision, low-loss device to improve marble processing capabilities. Utility Model Content
[0013] To solve at least one of the above problems, the present invention first provides a marble cutting platform, including a first worktable, two first guide rails symmetrically fixedly connected to the upper end of the first worktable, a first slider slidably disposed on the surface of each of the two first guide rails, a first coreless linear motor fixedly connected to the upper end of the first worktable, and a first slide block fixedly connected to the upper end of the first coreless linear motor.
[0014] The upper end of the first slide is fixedly connected to a second worktable. The upper end of the second worktable is symmetrically fixedly connected to two second guide rails. The surfaces of the two second guide rails are slidably provided with second sliders. The upper end of the second worktable is fixedly connected to a second coreless linear motor. The upper end of the second coreless linear motor is fixedly connected to a second slide. The upper end of the second slide is fixedly connected to a DD motor. The output end of the DD motor is fixedly connected to a product mounting plate.
[0015] Optionally, the upper ends of both first sliders are fixedly connected to the lower end of the first slide block.
[0016] Optionally, a first base frame is fixedly connected to the side wall of the first workbench.
[0017] Optionally, the upper ends of both second sliders are fixedly connected to the lower end of the second slide block.
[0018] Optionally, a second base frame is fixedly connected to the side wall of the second workbench.
[0019] Optionally, a grating encoder is provided at the lower end of the first slide.
[0020] Optionally, the first and second work surfaces are made of Jinan Green marble with a surface flatness of less than 2 micrometers.
[0021] Optionally, the first basic frame is made of high-strength steel or aluminum alloy, and its surface is coated with an anti-corrosion coating.
[0022] Optionally, the second basic frame is made of high-strength steel or aluminum alloy, and its surface is coated with an anti-corrosion coating.
[0023] Compared to existing technologies, this utility model presents a marble cutting platform that achieves a cutting accuracy of ±0.5 micrometers through a coreless linear motor, realizing sub-micrometer positioning, which is 50 times higher than traditional mechanical sawing (±1 mm). This solves the problem of insufficient accuracy in traditional mechanical systems, meets the needs of high-end decoration, and the coreless linear motor has a speed of 2 m / s and an acceleration of 3G, which shortens the processing time by 30% compared to waterjet cutting (0.5 m / s), thus improving production efficiency. Furthermore, the high-torque DD motor achieves the synergy of rotation and linear motion, breaking through the limitations of single-axis cutting. Attached Figure Description
[0024] Figure 1 This is a perspective view of a marble cutting platform according to an embodiment of the present utility model;
[0025] Figure 2 This is a schematic diagram of the disassembly of the side plate of the basic frame of a marble cutting platform according to an embodiment of the present utility model;
[0026] Figure 3 This is a side view of a marble cutting platform according to an embodiment of the present utility model;
[0027] Figure 4 This is a schematic diagram from another perspective showing the disassembly of the side plate of the basic frame of a marble cutting platform according to an embodiment of the present invention.
[0028] Explanation of reference numerals in the attached figures:
[0029] 1. First worktable; 2. First guide rail; 3. First slider; 4. First coreless linear motor; 5. First slide block; 6. Second worktable; 7. Second guide rail; 8. Second slider; 9. Second coreless linear motor; 10. Second slide block; 11. First base frame; 12. Second base frame; 13. DD motor; 14. Product mounting plate; 15. Grating encoder. Detailed Implementation
[0030] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0031] This utility model embodiment provides a marble cutting platform, combined with Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the worktable includes a first worktable surface 1, which is made of marble (Jinan Green) with a surface flatness of less than 2 micrometers. Two first guide rails 2 are symmetrically fixedly connected to the upper end of the first worktable surface 1. The first guide rails 2 are linear guide rails and adopt a ball bearing slider design to ensure low friction and high-precision movement. The surfaces of the two first guide rails 2 are slidably equipped with first sliders 3. The sliding of the two first sliders 3 on the surfaces of the first guide rails 2 facilitates the sliding of the first slide block 5. The first guide rails 2 and the first sliders 3 guide the first slide block 5 when it moves, preventing the first slide block 5 from deviating and affecting the cutting quality.
[0032] A first coreless linear motor 4 is fixedly connected to the upper end of the first worktable 1. The first coreless linear motor 4 has a rated thrust of 200 Newtons, a maximum speed of 2 meters per second, and a positioning accuracy of ±0.5 micrometers. A first slide block 5 is fixedly connected to the upper end of the first coreless linear motor 4. A grating encoder 15 is installed at the lower end of the first slide block 5. The upper ends of both first sliders 3 are fixedly connected to the lower ends of the first slide block 5. By controlling the start of the first coreless linear motor 4, the first slide block 5 is moved, and the first slide block 5 moves the first slider 3. The sliding block 3 on the first guide rail 2 prevents the first slide block 5 from shifting, thereby enabling the first slide block 5 to move in the X direction, which in turn drives the product mounting plate 14 to move in the X-axis direction (speed up to 2 m / s). The parameters of the first coreless linear motor 4 are set as follows: speed 2 m / s, acceleration 30G. The first slide block 5 moves 1 meter along the first guide rail 2 in 0.5 seconds. The first coreless linear motor 4 controls the movement of the first slide block 5 through a servo feedback system (resolution 0.1 micrometers) to ensure the consistency of the cutting path.
[0033] The first worktable 1 is fixedly connected to the side wall of the first base frame 1. The first base frame 11 is made of high-strength steel or aluminum alloy and has an anti-corrosion coating on its surface. The two sides of the first base frame 11 are fixed to the first worktable 1 by multiple sets of fixing bolts. The top of the first base frame 11 passes through the first slide block 5. The first base frame 11 can prevent debris from falling onto the first guide rail 2 and will not affect the movement of the first slider 3 and the first slide block 5.
[0034] The upper end of the first slide block 5 is fixedly connected to the second worktable surface 6. The material of the second worktable surface 6 is marble Jinan Green, and the surface flatness is less than 2 micrometers. The upper end of the second worktable surface 6 is symmetrically fixedly connected to two second guide rails 7. The second guide rails 7 are linear guide rails and adopt a ball slider design to ensure low friction and high precision movement. The surfaces of the two second guide rails 7 are slidably equipped with second sliders 8. The two second sliders 8 slid on the surfaces of the second guide rails 7 to facilitate the sliding of the second slide block 10. The second guide rails 7 and second sliders 8 guide the second slide block 10 when it moves, preventing the second slide block 10 from deviating and affecting the cutting quality.
[0035] A second coreless linear motor 9 is fixedly connected to the upper end of the second worktable 6. The second coreless linear motor 9 has a rated thrust of 200 Newtons, a maximum speed of 2 meters per second, and a positioning accuracy of ±0.5 micrometers. A second slide 10 is fixedly connected to the upper end of the second coreless linear motor 9. A DD motor 13 is fixedly connected to the upper end of the second slide 10. The DD motor 13 is fixed to the second slide 10 by fixing bolts. The motor has a rated torque of 50 N·m, a maximum speed of 300 rpm, and a positioning accuracy of ±1.5 Arcsec degrees. It is used for multi-axis rotation adjustment of the laser head or workpiece. A product mounting plate 14 is fixedly connected to the output end of the DD motor 13. The product mounting plate 14 facilitates product installation. By controlling the start of the DD motor 13, the product mounting plate 14 can be rotated, thereby rotating the product and achieving circular motion. The angle adjustment of the workpiece, combined with linear motion, completes the cutting of complex patterns. The upper ends of the two second sliders 8 are fixedly connected to the lower ends of the second slide block 10. By controlling the start of the second coreless linear motor 9, the second slide block 10 is moved, and the second slide block 10 moves the second sliders 8. The sliding of the second sliders 8 on the second guide rail 7 can prevent the second slide block 10 from deviating, thereby enabling the second slide block 10 to move in the Y-axis direction, which in turn enables the product mounting plate 14 to move in the Y-axis direction (speed up to 2 m / s). The parameters of the second coreless linear motor 9 are set as follows: speed 2 m / s, acceleration 30G. The second slide block 10 moves 1 meter along the second guide rail 7, and the completion time is 0.5 seconds. The second coreless linear motor 9 controls the movement of the second slide block 10 through a servo feedback system (resolution 0.1 micrometers) to ensure the consistency of the cutting path.
[0036] The second worktable 6 is fixedly connected to the side wall of the second base frame 12. The second base frame 12 is made of high-strength steel or aluminum alloy and has an anti-corrosion coating on its surface. The two sides of the second base frame 12 are fixed to the second worktable 6 by multiple sets of fixing bolts. The top of the second base frame 12 passes through the second slide block 10. The second base frame 12 can prevent debris from falling onto the second guide rail 7 and will not affect the movement of the second slider 8 and the second slide block 10.
[0037] Working principle: The first coreless linear motor 4 drives the first slide 5 to move in the X-axis direction (speed up to 2 m / s). When the first slide 5 moves, it drives the first slider 3 to slide on the first guide rail 2. The second coreless linear motor 9 drives the second slide 10 to move in the Y-axis direction (speed up to 2 m / s). When the second slide 10 moves, it drives the second slider 8 to slide on the second guide rail 7. The DD motor 13 drives the product to be cut on the product mounting plate 14 mounted on the DD axis to achieve circumferential motion.
[0038] Operating principle of upper and lower shafts: Stable thrust is provided by a coreless motor, low friction is generated by a high-precision linear guide, and linear motion is achieved by reading the position through an optical encoder 15.
[0039] The operating principle of DD motor 13: It achieves circular motion by using the torque parameter of the torque motor, supported by the cross roller bearing, and reading the position through the grating encoder.
[0040] Similarly, the components included in the "components," "mechanisms," and "devices" of this disclosure can also be flexibly combined. They can be modularly produced according to actual needs and assembled as an independent module; or they can be assembled separately to form a module in this device. The division of the above-mentioned components in this disclosure is only one embodiment for ease of reading and is not intended to limit the scope of protection of this disclosure. Any technical solution that includes the above-mentioned components and has the same function should be understood as an equivalent technical solution of this disclosure.
[0041] In the description of this disclosure, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this disclosure and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure.
[0042] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include at least one of that feature. In the description of this disclosure, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0043] In this disclosure, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this disclosure according to the specific circumstances.
[0044] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0045] It should be noted that when a component is described as "fixed to," "set on," "fixed to," or "mounted on" another component, it can be directly on the other component or there may be an intervening component. When a component is considered to connect to another component, it can be directly connected to the other component or there may be an intervening component. Furthermore, when a component is considered to be "fixedly connected" to another component, the connection can be detachable or non-detachable, such as through socketing, snap-fitting, integral molding, welding, etc., which are achievable in conventional technologies and will not be elaborated upon here.
[0046] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0047] The above embodiments are merely illustrative of several implementation methods of this disclosure, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the inventive concept of this disclosure, and these modifications and improvements all fall within the protection scope of this disclosure.
Claims
1. A marble cutting platform characterized in that, Including first workbench (1), the upper end of first workbench (1) is fixedly connected with two first guide rails (2) symmetrically, the surface of two first guide rails (2) is slidably provided with first sliding block (3), the upper end of first workbench (1) is fixedly connected with first coreless linear motor (4), the upper end of first coreless linear motor (4) is fixedly connected with first sliding seat (5); The upper end of first sliding seat (5) is fixedly connected with second workbench (6), the upper end of second workbench (6) is fixedly connected with two second guide rails (7) symmetrically, the surface of two second guide rails (7) is slidably provided with second sliding block (8), the upper end of second workbench (6) is fixedly connected with second coreless linear motor (9), the upper end of second coreless linear motor (9) is fixedly connected with second sliding seat (10), the upper end of second sliding seat (10) is fixedly connected with DD motor (13), the output end of DD motor (13) is fixedly connected with product mounting disc (14).
2. A marble cutting platform as claimed in claim 1, wherein, The upper end of two first sliding blocks (3) is fixedly connected with the lower end of first sliding seat (5).
3. A marble cutting platform as claimed in claim 1, wherein, The side wall of first workbench (1) is fixedly connected with first base frame (11).
4. A marble cutting platform as claimed in claim 1, wherein, The upper end of two second sliding blocks (8) is fixedly connected with the lower end of second sliding seat (10).
5. A marble cutting platform as claimed in claim 1, wherein, The side wall of second workbench (6) is fixedly connected with second base frame (12).
6. A marble cutting platform as claimed in claim 1, wherein, The lower end of first sliding seat (5) is provided with grating encoder (15).
7. A marble cutting platform as claimed in claim 1, wherein, The material of first workbench (1), second workbench (6) is marble Jinan green, the surface flatness is less than 2 microns.
8. A marble cutting platform as claimed in claim 3, wherein, The material of first base frame (11) is high-strength steel or aluminum alloy, and a surface is sprayed with a corrosion-resistant coating.
9. A marble cutting platform as claimed in claim 5, wherein, The material of second base frame (12) is high-strength steel or aluminum alloy, and a surface is sprayed with a corrosion-resistant coating.