Size detection and packaging all-in-one machine equipment

Abstract

The utility model discloses size detection and packaging all-in-one machine equipment which comprises a machine frame and a feeding mechanism, the machine frame is provided with a dislocation mechanism and a rotary jig mechanism, a fixed jig mechanism is arranged on the machine frame and located between the dislocation mechanism and the rotary jig mechanism, and a CCD assembly is arranged on the machine frame and located on one side of the fixed jig mechanism. A plurality of fixing jig mechanisms are sequentially arranged on the side, away from the dislocation mechanism, of the rotating jig mechanism, and camera assemblies corresponding to the fixing jig mechanisms are arranged on the rack. The rack is provided with a carrying mechanism, a packaging mechanism and a dislocation pitch changing mechanism, and a shooting assembly is installed at the position, located on the packaging mechanism, of the rack. According to the utility model, when the four detection stations, the four groups of cameras and the vibration disc are used for loading and feeding, the detection stations are used for detection, and the loading and unloading waiting time is perfectly utilized, so that the equipment can work seamlessly and efficiently.

Description

Technical Field

[0001] This utility model relates to the field of 3C earphone spring detection and packaging technology, specifically a size detection and packaging integrated machine. Background Technology

[0002] 3C earphone contacts are extremely thin and can be used in both directions. They can also connect to various devices such as PCs and mobile phones to achieve audio transmission, and are currently widely used in various electronic devices.

[0003] Earphone spring contacts are stamped parts, and deformation is inevitable during the manufacturing process. Product deformation can affect product functionality, so the size inspection of earphone spring contacts becomes particularly important.

[0004] Traditional inspections are usually random sampling. Due to probability issues, genuine defective products may be missed, resulting in undetected and misjudged defective products, which in turn affects quality. Utility Model Content

[0005] The purpose of this utility model is to provide an integrated size detection and packaging machine to solve the problems in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a size detection and packaging integrated machine, comprising a frame and a feeding mechanism, wherein the frame is equipped with a misalignment mechanism and a rotating fixture mechanism, and a fixed fixture mechanism is disposed between the misalignment mechanism and the rotating fixture mechanism on the frame, and a CCD component is disposed on one side of the fixed fixture mechanism on the frame; multiple fixed fixture mechanisms are sequentially disposed on the side of the rotating fixture mechanism away from the misalignment mechanism, and the frame is provided with camera components corresponding to the multiple fixed fixture mechanisms; the frame is equipped with a handling mechanism, a packaging mechanism and a misalignment and distance-changing mechanism, and a shooting component is disposed on the frame at the packaging mechanism.

[0007] Preferably, the frame is provided with four fixed fixture mechanisms on the side of the rotating fixture mechanism away from the misalignment mechanism; the camera assembly consists of a first detection camera, a second detection camera, a third detection camera, and a fourth detection camera; and the feeding mechanism consists of a circular vibration assembly and a linear vibration assembly.

[0008] Preferably, the packaging mechanism includes an empty pulley, a carrier belt detection camera, an NG material box, a self-sealing roller, a control panel, a pressure roller, a servo motor, and a full-load carrier belt pulley.

[0009] Preferably, the CCD assembly includes a CCD bracket and a slide rod. The slide rod is mounted on the CCD bracket, and the CCD and a light source are slidably mounted on the slide rod. The CCD bracket is equipped with a rotating screw that drives the CCD and the light source to move up and down.

[0010] Preferably, the conveying mechanism includes a conveying bracket, on which multiple rotating arms are rotatably mounted, and a conveying motor for driving the rotating arms to rotate is mounted on the conveying bracket. Each of the multiple rotating arms is connected to a crossbar, and multiple conveying modules are mounted on the crossbar.

[0011] Preferably, the transport module includes a transport base, a buffer block is slidably mounted on one side of the transport base, a buffer spring is provided between the top of the buffer block and the transport base, and a suction nozzle is installed at the bottom of the buffer block.

[0012] Preferably, the misalignment mechanism includes a support base, an optical fiber seat is slidably mounted on the top of the support base, an optical fiber seat is mounted with a material-free sensing optical fiber, a first side-push cylinder is mounted on one side of the support base to drive the optical fiber seat to reciprocate, a side-push plate is slidably mounted on the top of the optical fiber seat, and a second side-push cylinder is mounted on the optical fiber seat to drive the side-push plate to reciprocate.

[0013] Preferably, the rotary fixture mechanism includes a rotary fixture support, on which a rotary fixture is rotatably mounted, a rack is slidably mounted, a push cylinder for driving the rack to reciprocate is mounted on the rotary fixture support, and a gear that meshes with the rack is mounted on the rotary fixture.

[0014] Preferably, the fixing fixture mechanism includes a fixing fixture bracket, a fixture seat is installed at the top of the fixing fixture bracket, a linear guide rail is slidably installed on the fixing fixture bracket, a push head is installed at one end of the linear guide rail, a fixing cylinder is installed on the fixing fixture bracket to drive the linear guide rail to reciprocate, and a fixing plate is installed on the linear guide rail.

[0015] Preferably, the misalignment and pitch change mechanism includes a fixed misalignment edge fixture and a misalignment edge cylinder mounted on the top of the pitch change bracket, and the misalignment edge cylinder drives a movable misalignment edge fixture that cooperates with the fixed misalignment edge fixture.

[0016] Compared with the prior art, the beneficial effects of this utility model are: 4 detection stations, 4 sets of cameras, and detection at the detection stations when the vibratory feeder is feeding material, which perfectly utilizes the waiting time for loading and unloading, enabling the equipment to work seamlessly and efficiently, greatly improving production efficiency, reducing manpower, increasing production speed, and reducing production costs. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the feeding mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the misalignment mechanism of this utility model;

[0022] Figure 5 This is a schematic diagram of the handling mechanism of this utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the handling module of this utility model;

[0024] Figure 7 This is a schematic diagram of the camera assembly of this utility model;

[0025] Figure 8 This is a structural schematic diagram of the CCD component of this utility model;

[0026] Figure 9 This is a schematic diagram of the rotating fixture mechanism of this utility model;

[0027] Figure 10 This is a schematic diagram of the structure of the fixing fixture mechanism of this utility model;

[0028] Figure 11 This is a utility model Figure 10 A structural diagram from another perspective;

[0029] Figure 12 This is a schematic diagram of the shooting component of this utility model;

[0030] Figure 13 This is a schematic diagram of the structure of the offset pitch mechanism of this utility model;

[0031] Figure 14 This is a schematic diagram of the packaging mechanism of this utility model.

[0032] In the diagram: 1. Frame; 2. Feeding mechanism; 3. Misalignment mechanism; 4. CCD component; 5. Transport mechanism; 6. Rotary fixture mechanism; 7. Camera component; 8. Fixing fixture mechanism; 9. Packaging mechanism; 10. Imaging component; 11. Misalignment and pitch-changing mechanism; 201. Circular vibration component; 202. Linear vibration component; 301. Support base; 302. Material presence / absence sensing fiber optic cable; 303. Fiber optic cable holder; 304. Side push plate; 305. First side push cylinder; 306. Second side push cylinder; 501. Transport bracket; 502. Transport motor; 503. Rotating arm; 504. Crossbar; 505. Transport module; 5051. Transport base; 5052. Buffer spring; 5053. Buffer block; 5054. Suction nozzle; 701. First detection camera; 702. Second detection camera; 703. Three inspection cameras; 704, Fourth inspection camera; 401, CCD bracket; 402, Slide bar; 403, CCD; 404, Light source; 405, Rotating lead screw; 601, Rotating fixture bracket; 602, Rotating fixture; 603, Rack; 604, Push cylinder; 801, Fixed fixture bracket; 802, Push head; 803, Linear guide rail; 804, Fixture base; 805, Fixing plate; 806, Fixed cylinder; 901, Empty belt; 902, Carrier belt inspection camera; 903, NG material box; 904, Self-sealing adhesive; 905, Control panel; 906, Pressure roller; 907, Servo motor; 908, Fully loaded carrier belt; 1101, Variable pitch bracket; 1102, Fixed misaligned edge fixture; 1103, Misaligned edge cylinder; 1104, Movable misaligned edge fixture. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0034] Please see Figure 1-14In this embodiment of the present invention, a size detection and packaging integrated machine includes a frame 1 and a feeding mechanism 2. The frame 1 is equipped with a misalignment mechanism 3 and a rotating fixture mechanism 6. A fixed fixture mechanism 8 is provided between the misalignment mechanism 3 and the rotating fixture mechanism 6 on the frame 1. A CCD component 4 is provided on one side of the fixed fixture mechanism 8 on the frame 1. Multiple fixed fixture mechanisms 8 are sequentially provided on the side of the rotating fixture mechanism 6 away from the misalignment mechanism 3 on the frame 1. A camera component 7 corresponding to the multiple fixed fixture mechanisms 8 is provided on the frame 1. The frame 1 is equipped with a handling mechanism 5, a packaging mechanism 9, and a misalignment and distance-changing mechanism 11. A shooting component 10 is provided on the frame 1 at the packaging mechanism 9.

[0035] The frame 1 is located on the side of the rotating fixture mechanism 6 away from the misalignment mechanism 3 and has four fixed fixture mechanisms 8. The camera assembly 7 consists of a first detection camera 701, a second detection camera 702, a third detection camera 703, and a fourth detection camera 704. The feeding mechanism 2 consists of a circular vibration assembly 201 and a linear vibration assembly 202. The material to be inspected is manually poured into the circular vibration assembly 201, which can pour 3000 pieces at a time. When the equipment receives a start signal, the vibratory plate is powered on and vibrates. The product runs through the pre-made material channel and is flipped and guided by the mechanical structure on the circular vibration assembly 201, so that the product that meets the requirements flows into the linear vibration assembly 202.

[0036] The misalignment mechanism 3 includes a support base 301, on the top of which an optical fiber seat 303 is slidably mounted. An optical fiber seat 302 for sensing material absence is mounted on the optical fiber seat 303. A first side-push cylinder 305 is mounted on one side of the support base 301 to drive the optical fiber seat 303 to reciprocate. A side-push plate 304 is slidably mounted on the top of the optical fiber seat 303. A second side-push cylinder 306 is mounted on the optical fiber seat 303 to drive the side-push plate 304 to reciprocate. Products from the linear vibrating feed flow into the misalignment mechanism 3, resulting in misalignment. When the material presence or absence sensing fiber optic cable 302 at the tail of mechanism 3 senses the product, the second side push cylinder 306 extends to prevent the product from continuing to flow towards the misaligned jig (the second side push cylinder 306 corresponding to the two acupoints corresponds one-to-one with the material presence or absence sensing fiber optic cable and is independent of each other; if no product is sensed, the corresponding second side push cylinder 306 will not extend), and the first side push cylinder 305 retracts (limited by PLC logic, when the first side push cylinder 305 retracts, the second side push cylinder 306 must extend), waiting for the material handling mechanism to pick up the material.

[0037] The CCD component 4 includes a CCD bracket 401 and a slide bar 402. The slide bar 402 is mounted on the CCD bracket 401, and a CCD 403 and a light source 404 are slidably mounted on the slide bar 402. A rotating lead screw 405 is mounted on the CCD bracket 401 to drive the CCD 403 and the light source 404 to move up and down. The rotating fixture mechanism 6 includes a rotating fixture bracket 601, a rotating fixture 602 is rotatably mounted on the rotating fixture bracket 601, a rack 603 is slidably mounted on the rotating fixture bracket, and a push cylinder 604 is mounted on the rotating fixture bracket to drive the rack 603 to reciprocate. A gear that meshes with the rack 603 is mounted on the rotating fixture 602. The material to be tested on the misalignment mechanism 3 is transported to the fixed fixture mechanism 8 corresponding to the CCD component 4 by the conveying mechanism 5. The CCD 403 takes a picture for detection. The conveying mechanism 5 continues to transport the product to the rotating fixture mechanism 6. The PLC rotates the rotating fixture mechanism 6 according to the software feedback result to achieve the purpose of aligning the feeding direction of the product. (This method only applies to products that are reversed front to back; products that are reversed top to bottom cannot be adjusted using this method.)

[0038] The conveying mechanism 5 includes a conveying bracket 501, on which multiple rotating arms 503 are rotatably mounted. A conveying motor 502 is mounted on the conveying bracket 501 to drive the rotating arms 503 to rotate. Each of the rotating arms 503 is connected to a crossbar 504, on which multiple conveying modules 505 are mounted. Each conveying module 505 includes a conveying seat 5051, on which a buffer block 5053 is slidably mounted. The top of the buffer block 5053 and the conveying seat 5051 are connected. A buffer spring 5052 is provided between the buffer blocks 5053 and a suction nozzle 5054 is installed at the bottom of the buffer block 5053. By fixing the suction nozzle 5054 to the buffer mechanism and then to the crossbar 504, it becomes an integral conveying mechanism. When the conveying mechanism 5 moves to the material picking position, the PLC controls the vacuum generator to work, which picks up the product on the inspection fixture. Then, according to the set logic, the conveying mechanism runs to the material unloading position, the vacuum is disconnected, and the product falls to the inspection station. This process is repeated to achieve the purpose of product flow inspection.

[0039] The fixing fixture mechanism 8 includes a fixing fixture bracket 801, a fixture seat 804 is installed at the top of the fixing fixture bracket 801, a linear guide rail 803 is slidably installed on the fixing fixture bracket 801, a push head 802 is installed at one end of the linear guide rail 803, a fixing cylinder 806 is installed on the fixing fixture bracket 801 to drive the linear guide rail 803 to reciprocate, and a fixing plate 805 is installed on the linear guide rail 803.

[0040] The misalignment and pitch change mechanism 11 includes a pitch change bracket 1101 with a fixed misalignment edge distance fixture 1102 and a misalignment edge distance cylinder 1103 mounted on the top. The misalignment edge distance cylinder 1103 drives a movable misalignment edge distance fixture 1104 that cooperates with the fixed misalignment edge distance fixture 1102.

[0041] The packaging mechanism 9 includes an empty pulley 901, a carrier belt detection camera 902, an NG material box 903, a self-sealing roller 904, a control panel 905, a pressing roller 906, a servo motor 907, and a full-load carrier belt pulley 908. During the process of the servo motor 907 driving the displacement wheel and the carrier belt to move, the self-sealing adhesive slowly adheres to the carrier belt and is pressed firmly by the pressing roller 906. The finished carrier belt is then reloaded into the empty carrier belt reel by the servo motor. After loading 5000 pieces of products, the full-load carrier belt pulley 908 and the empty pulley 901 are manually replaced.

[0042] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A size inspection and packaging integrated machine, comprising a frame (1) and a feeding mechanism (2), characterized in that: The frame (1) is equipped with a misalignment mechanism (3) and a rotating fixture mechanism (6). A fixed fixture mechanism (8) is provided between the misalignment mechanism (3) and the rotating fixture mechanism (6). A CCD component (4) is provided on one side of the fixed fixture mechanism (8). The frame (1) is located on the side of the rotating fixture mechanism (6) away from the misalignment mechanism (3) and a plurality of fixed fixture mechanisms (8) are arranged in sequence. The frame (1) is provided with camera components (7) corresponding to the plurality of fixed fixture mechanisms (8). The frame (1) is equipped with a handling mechanism (5), a packaging mechanism (9) and a misalignment and distance-changing mechanism (11), and the frame (1) is equipped with a shooting component (10) at the packaging mechanism (9).

2. The size detection and packaging integrated machine according to claim 1, characterized in that: The frame (1) is located on the side of the rotating fixture mechanism (6) away from the misalignment mechanism (3) and has four fixed fixture mechanisms (8). The camera assembly (7) consists of a first detection camera (701), a second detection camera (702), a third detection camera (703) and a fourth detection camera (704). The feeding mechanism (2) consists of a circular vibration assembly (201) and a linear vibration assembly (202).

3. The size detection and packaging integrated machine according to claim 1, characterized in that: The packaging mechanism (9) includes an empty pulley (901), a carrier belt detection camera (902), an NG material box (903), a self-sealing rubber wheel (904), a control panel (905), a pressure roller (906), a servo motor (907), and a full-load carrier pulley (908).

4. The size detection and packaging integrated machine according to claim 1, characterized in that: The CCD assembly (4) includes a CCD bracket (401) and a slide bar (402). The slide bar (402) is mounted on the CCD bracket (401). A CCD (403) and a light source (404) are slidably mounted on the slide bar (402). A rotating screw (405) is mounted on the CCD bracket (401) to drive the CCD (403) and the light source (404) to rise and fall.

5. The size detection and packaging integrated machine according to claim 1, characterized in that: The transport mechanism (5) includes a transport bracket (501), on which multiple rotating arms (503) are rotatably mounted. The transport bracket (501) is equipped with a transport motor (502) that drives the rotating arms (503) to rotate. The multiple rotating arms (503) are all connected to a crossbar (504), and the crossbar (504) is equipped with multiple transport modules (505).

6. The size detection and packaging integrated machine according to claim 5, characterized in that: The transport module (505) includes a transport seat (5051), a buffer block (5053) is slidably mounted on one side of the transport seat (5051), a buffer spring (5052) is provided between the top of the buffer block (5053) and the transport seat (5051), and a suction nozzle (5054) is installed at the bottom of the buffer block (5053).

7. The size detection and packaging integrated machine according to claim 1, characterized in that: The misalignment mechanism (3) includes a support base (301), on which an optical fiber seat (303) is slidably mounted, and an optical fiber sensor (302) is mounted on the optical fiber seat (303). A first side-push cylinder (305) is mounted on one side of the support base (301) to drive the optical fiber seat (303) to reciprocate. A side-push plate (304) is slidably mounted on the top of the optical fiber seat (303), and a second side-push cylinder (306) is mounted on the optical fiber seat (303) to drive the side-push plate (304) to reciprocate.

8. The size detection and packaging integrated machine according to claim 1, characterized in that: The rotary fixture mechanism (6) includes a rotary fixture bracket (601), on which a rotary fixture (602) is rotatably mounted, and a rack (603) is slidably mounted. A push cylinder (604) for driving the rack (603) to reciprocate is mounted on the rotary fixture bracket (601), and a gear that meshes with the rack (603) is mounted on the rotary fixture (602).

9. The size detection and packaging integrated machine according to claim 1, characterized in that: The fixing fixture mechanism (8) includes a fixing fixture bracket (801), a fixture seat (804) is installed at the top of the fixing fixture bracket (801), a linear guide rail (803) is slidably installed on the fixing fixture bracket (801), a push head (802) is installed at one end of the linear guide rail (803), a fixed cylinder (806) is installed on the fixing fixture bracket (801) to drive the linear guide rail (803) to reciprocate, and a fixing plate (805) is installed on the linear guide rail (803).

10. The size detection and packaging integrated machine according to claim 1, characterized in that: The misalignment and pitch mechanism (11) includes a pitch bracket (1101) with a fixed misalignment edge fixture (1102) and a misalignment edge cylinder (1103) mounted on the top. The misalignment edge cylinder (1103) drives a movable misalignment edge fixture (1104) that cooperates with the fixed misalignment edge fixture (1102).

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