Online high-speed turn-over equipment

Abstract

The utility model discloses online high-speed turn-over equipment, and relates to the technical field of automatic instruments, the online high-speed turn-over equipment comprises a rack and an elastic conveying belt located on the rack, the elastic conveying belt forms a spiral moving channel, and the spiral moving channel comprises a plane transition section, a torsion section and a plane discharging section; and the clamping device is used for clamping the fed product to move and turn over. The upper pressing wheel and the upper lifting wheel are matched to adjust the tension resultant force angle of the upper section, so that a fed product is effectively pressed, the stability of the moving posture of the fed product is improved, the linear speed is increased to 60 m / min, and the purpose of high-speed turnover is achieved.

Description

Technical Field

[0001] This application relates to the field of automated machinery technology, and in particular to an online high-speed turning device. Background Technology

[0002] Effective testing is required during the product manufacturing process. Current testing demands are increasingly focused on inspecting both the front and back of the product. This requires not only avoiding compromising testing efficiency but also minimizing the risk of damage to the product during the testing process.

[0003] Chinese Patent No. CN203306780U discloses a conveyor device with a flipping function. This device includes a drive roller, idler rollers, a tension roller, and a flipping belt mounted on a main board. The drive roller, idler rollers, and tension rollers are cantilevered to the outside of the main board. The flipping belt is driven by a motor. The inlet and outlet drive rollers of this invention include a lower fixed roller group and an upper moving roller group. The drive roller is mounted on a motor, and two sets of idler rollers are mounted on both sides above the drive roller, with belt guards on the idler rollers.

[0004] However, this conveyor device with a flipping function flips the card 720°, which cannot achieve the effect of flipping 180° during the journey. This may cause the product to move back and forth and change the output posture, resulting in a decrease in the product detection efficiency, which needs to be improved. Summary of the Invention

[0005] In view of this, the purpose of this application is to provide an online high-speed flipping device to ensure product posture and flipping stability. The specific solution is as follows:

[0006] An online high-speed flipping device includes a frame and an elastic conveyor belt located on the frame. The elastic conveyor belt forms a spiral moving channel, which includes a planar transition section, a twisting section, and a planar discharge section, and is used to clamp, move, and flip the fed products.

[0007] Preferably, the frame is provided with an upper left tensioning roller, an upper right tensioning roller, a lower right tensioning roller, and a lower left tensioning roller. The elastic conveyor belt includes a lower section, a lower-turning section, an upper-turning section, and an upper section. The lower section runs between the lower right tensioning roller and the lower left tensioning roller. The lower-turning section runs between the upper side of the lower left tensioning roller and the lower side of the upper right tensioning roller. The upper-turning section runs between the lower side of the upper left tensioning roller and the upper side of the lower right tensioning roller. The upper section runs between the upper side of the upper left tensioning roller and the upper right tensioning roller. The spiral moving channel is formed between the lower-turning section and the upper-turning section.

[0008] Preferably, a mating wheel is provided on the lower side of the upper right tensioning wheel, and both the lower flipping section and the upper flipping section pass between the upper right tensioning wheel and the mating wheel.

[0009] Preferably, the lower section is provided with a lower lifting roller that supports the elastic conveyor belt upward and a lower pressing roller that presses the elastic conveyor belt downward; the upper section is provided with an upper lifting roller that supports the elastic conveyor belt upward and an upper pressing roller that presses the elastic conveyor belt downward.

[0010] Preferably, the frame is provided with multiple vertical waist grooves that are respectively matched and adjusted in height with the corresponding lower lifting wheel, lower pressing wheel, upper lifting wheel and upper pressing wheel.

[0011] Preferably: the upper left tensioning wheel is provided with an upper left bearing column, the upper left bearing column is rotatably connected to an upper left swing rod, the other end of the upper left swing rod is rotatably connected to the frame, and the frame is provided with an upper left adjuster for adjusting the angle of the upper left swing rod relative to the horizontal plane; the upper right tensioning wheel is provided with an upper right bearing column, the upper right bearing column is rotatably connected to an upper right swing rod, the other end of the upper right swing rod is rotatably connected to the frame, and the frame is provided with an upper right adjuster for adjusting the angle of the upper right swing rod relative to the horizontal plane.

[0012] Preferably, the lower left tensioning wheel is connected to a drive motor, and the diameter of the lower left tensioning wheel is larger than the diameters of the upper left tensioning wheel, the upper right tensioning wheel, and the lower right tensioning wheel.

[0013] Preferably, the frame is provided with a flip cover for covering the elastic conveyor belt.

[0014] As can be seen from the above solutions, this application provides an online high-speed turning device, which has the following beneficial effects:

[0015] 1. By coordinating the upper pressure roller and the upper lifting roller to adjust the angle of the tension resultant force of the upper section, the feeding product is effectively pressed, thereby improving the stability of the feeding product's movement posture;

[0016] 2. The planar transition section enhances the stability and continuous power of the feeding product, thereby ensuring smooth feeding.

[0017] 3. The height of the upper pressure roller, upper lifting roller, lower pressure roller, and lower lifting roller can be adjusted by vertical waist groove, thereby improving the convenience and accuracy of elastic adjustment of the elastic conveyor belt;

[0018] 4. By adjusting the upper left and upper right swing rods, feeding and flipping of products of different thicknesses can be achieved;

[0019] 5. The swing amplitude of the upper left swing arm can be adjusted by using the upper left adjuster, and the swing amplitude of the upper right swing arm can be adjusted by using the upper right adjuster, which significantly reduces the difficulty of adjustment and improves the ease of operation.

[0020] 6. The linear speed is increased to 60m / min to achieve high-speed flipping. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the online high-speed turning device disclosed in this application;

[0023] Figure 2 This is a partial structural schematic diagram of the online high-speed turning device disclosed in this application.

[0024] Explanation of reference numerals in the attached diagram: 1. Frame; 11. Flip-top; 12. Vertical waist groove; 2. Elastic conveyor belt; 21. Lower section; 22. Lower flip-top section; 23. Upper flip-top section; 24. Upper section; 3. Upper left tensioning wheel; 31. Upper left bearing column; 32. Upper left swing rod; 33. Upper left adjuster; 4. Upper right tensioning wheel; 41. Upper right bearing column; 42. Upper right swing rod; 43. Upper right adjuster; 5. Lower right tensioning wheel; 6. Lower left tensioning wheel; 61. Drive motor; 7. Upper pressure wheel; 8. Upper lifting wheel; 9. Lower pressure wheel; 10. Lower lifting wheel; 101. Matching wheel. Detailed Implementation

[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0026] It should be mentioned that both the upper right adjuster 43 and the upper left adjuster 33 are commercially available. Specifically, they are fixed to the frame 1 by a fixing block, and the pins abut against the upper and lower sides of the corresponding upper left swing rod 32 or upper right swing rod 42. Meanwhile, the elastic conveyor belt 2 in this embodiment is a PU conveyor belt, but it can also be made of other elastic materials, which will not be elaborated here.

[0027] like Figure 1 As shown, an online high-speed flipping device includes a frame 1 and an elastic conveyor belt 2 located on the frame 1. A spiral moving channel is formed in the middle of the elastic conveyor belt 2. The spiral moving channel includes a planar transition section, a twisting section, and a planar discharge section, and is used to clamp, move, and flip the fed product. The fed product first enters the planar transition section, then enters the twisting section, rotating 180° along an angle perpendicular to the direction of travel, thus completing an automatic flipping with the head and tail remaining unchanged. Finally, it enters the planar discharge section and exits, significantly improving the flipping and moving efficiency of the fed product. The frame 1 is equipped with a flip cover 11, which is used to cover the elastic conveyor belt 2 to ensure operational safety.

[0028] It is worth mentioning that, such as Figure 1 , Figure 2 As shown, the frame 1 is equipped with an upper left tensioning roller 3, an upper right tensioning roller 4, a lower right tensioning roller 5, and a lower left tensioning roller 6. The elastic conveyor belt 2 includes a lower section 21, a lower turning section 22, an upper turning section 23, and an upper section 24. The lower section 21 runs between the lower right tensioning roller 5 and the lower left tensioning roller 6; the lower turning section 22 runs between the upper left tensioning roller 6 and the lower right tensioning roller 4; the upper turning section 23 runs between the lower left tensioning roller 3 and the upper right tensioning roller 5; and the upper section 24 runs between the upper left tensioning roller 3 and the upper right tensioning roller 4. It should be noted that a spiral moving channel is formed between the lower turning section 22 and the upper turning section 23, so that this online high-speed turning device can effectively clamp, move, and turn the fed products using only one elastic conveyor belt 2.

[0029] It should be mentioned that a mating wheel 101 is provided on the lower side of the upper right tensioning wheel 4, and both the lower flipping section 22 and the upper flipping section 23 pass between the upper right tensioning wheel 4 and the mating wheel 101. The lower section 21 is provided with a lower lifting wheel 10 that supports the elastic conveyor belt 2 upward and a lower pressing wheel 9 that presses the elastic conveyor belt 2 downward, and the upper section 24 is provided with an upper lifting wheel 8 that supports the elastic conveyor belt 2 upward and an upper pressing wheel 7 that presses the elastic conveyor belt 2 downward.

[0030] In order to improve the control effect of the elastic conveyor belt 2 on the pressing force of the feed product, multiple vertical waist grooves 12 are provided on the frame 1, which are matched and adjusted in height with the corresponding lower lifting roller 10, lower pressing roller 9, upper lifting roller 8 and upper pressing roller 7 respectively.

[0031] In this embodiment, to enable feeding and flipping operations for products of varying thicknesses, the upper left tensioning wheel 3 is equipped with an upper left bearing post 31. The upper left bearing post 31 is rotatably connected to an upper left swing rod 32. The other end of the upper left swing rod 32 is rotatably connected to the frame 1. The frame 1 is equipped with an upper left adjuster 33 to adjust the angle of the upper left swing rod 32 relative to the horizontal plane. Similarly, the upper right tensioning wheel 4 is equipped with an upper right bearing post 41. The upper right bearing post 41 is rotatably connected to an upper right swing rod 42. The other end of the upper right swing rod 42 is rotatably connected to the frame 1. The frame 1 is equipped with an upper right adjuster 43 to adjust the angle of the upper right swing rod 42 relative to the horizontal plane. Therefore, by using the upper left adjuster 33 to adjust the swing amplitude of the upper left swing rod 32, and by using the upper right adjuster 43 to adjust the swing amplitude of the upper right swing rod 42, the adjustment difficulty is significantly reduced, and the ease of operation is improved.

[0032] like Figure 1 As shown, in this embodiment, the lower left tensioning wheel 6 is connected to a drive motor 61, and the diameter of the lower left tensioning wheel 6 is larger than the diameters of the upper left tensioning wheel 3, the upper right tensioning wheel 4, and the lower right tensioning wheel 5. Therefore, the lower left tensioning wheel 6 has the function of increasing the coverage area to improve the traction friction.

[0033] In summary, this application provides an online high-speed turning device. This device effectively presses the feeding product and improves the stability of its movement by adjusting the combined tension angle of the upper section 24 through the cooperation of the upper pressure roller 7 and the upper lifting roller 8. Based on the elastic conveyor belt 2, a planar transition section enhances the stability and continuous power of the feeding product, ensuring smooth feeding. A vertical waist groove 12 on the frame 1 adjusts the height of the upper pressure roller 7, upper lifting roller 8, lower pressure roller 9, and lower lifting roller 10, thereby improving the convenience and accuracy of elastic adjustment of the elastic conveyor belt 2. Simultaneously, the upper left swing arm 32 and upper right swing arm 42 can be adjusted by the corresponding upper left adjuster 33 or upper right adjuster 43, achieving convenient operation while enabling feeding and turning of products of different thicknesses. Therefore, this online high-speed turning device achieves a linear speed of up to 60 m / min, realizing high-speed turning.

[0034] The terms “first,” “second,” “third,” “fourth,” etc., used in this application (if applicable) are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms “comprising” and “having,” and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, or apparatus that includes a series of steps or units is not necessarily limited to those explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, or apparatus.

[0035] It should be noted that the use of terms such as "first" and "second" in this application is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of those features. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed in this application.

[0036] This document uses specific examples to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the methods and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.

Claims

1. An online high-speed turning device, characterized in that: Includes a frame (1) and an elastic conveyor belt (2) located on the frame (1), the elastic conveyor belt (2) forming a spiral moving channel, the spiral moving channel including a planar transition section, a torsion section and a planar discharge section, and used to clamp the fed product, move and flip it.

2. The online high-speed turning device according to claim 1, characterized in that: The frame (1) is equipped with an upper left tensioning roller (3), an upper right tensioning roller (4), a lower right tensioning roller (5), and a lower left tensioning roller (6). The elastic conveyor belt (2) includes a lower section (21), a lower flipping section (22), an upper flipping section (23), and an upper section (24). The lower section (21) runs between the lower right tensioning roller (5) and the lower left tensioning roller (6). The lower flipping section (22) is located between the lower right tensioning roller (5) and the lower left tensioning roller (6). The upper section (23) runs between the upper left tension wheel (6) and the lower right tension wheel (4), the upper flip section (23) runs between the lower left tension wheel (3) and the upper right tension wheel (5), and the upper section (24) runs between the upper left tension wheel (3) and the upper right tension wheel (4), and the spiral moving channel is formed between the lower flip section (22) and the upper flip section (23).

3. The online high-speed turning device according to claim 2, characterized in that: A mating wheel (101) is provided on the lower side of the upper right tensioning wheel (4), and the lower flipping section (22) and the upper flipping section (23) are both connected between the upper right tensioning wheel (4) and the mating wheel (101).

4. The online high-speed turning device according to claim 2, characterized in that: The lower section (21) is provided with a lower lifting wheel (10) that supports the elastic conveyor belt (2) upward and a lower pressing wheel (9) that presses the elastic conveyor belt (2) downward; the upper section (24) is provided with an upper lifting wheel (8) that supports the elastic conveyor belt (2) upward and an upper pressing wheel (7) that presses the elastic conveyor belt (2) downward.

5. The online high-speed turning device according to claim 4, characterized in that: The frame (1) is provided with a plurality of vertical waist grooves (12) that are matched and adjusted in height to the corresponding lower lifting wheel (10), lower pressing wheel (9), upper lifting wheel (8) and upper pressing wheel (7).

6. The online high-speed turning device according to claim 2, characterized in that: The upper left tensioning wheel (3) is provided with an upper left bearing column (31), and the upper left bearing column (31) is rotatably connected to an upper left swing rod (32). The other end of the upper left swing rod (32) is rotatably connected to the frame (1). The frame (1) is provided with an upper left adjuster (33) for adjusting the angle between the upper left swing rod (32) and the horizontal plane. The upper right tensioning wheel (4) is provided with an upper right bearing column (41), and the upper right bearing column (41) is rotatably connected to an upper right swing rod (42). The other end of the upper right swing rod (42) is rotatably connected to the frame (1). The frame (1) is provided with an upper right adjuster (43) for adjusting the angle between the upper right swing rod (42) and the horizontal plane.

7. The online high-speed turning device according to claim 2, characterized in that: The lower left tensioning wheel (6) is connected to a drive motor (61), and the diameter of the lower left tensioning wheel (6) is greater than the diameter of the upper left tensioning wheel (3), the upper right tensioning wheel (4) and the lower right tensioning wheel (5).

8. The online high-speed turning device according to claim 1, characterized in that: The frame (1) is provided with a flip cover (11) for covering the elastic conveyor belt (2).

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