Fabric processing winding drum device

Abstract

The utility model discloses a fabric processing winding drum device which comprises a U-shaped frame, the top of the U-shaped frame is connected with two moving plates in a sliding mode, the outer walls of the two moving plates are both fixedly connected with two straight rods, the outer wall of the U-shaped frame is fixedly connected with two first electric push rods, and the two first electric push rods are fixedly connected with two second electric push rods. The outer walls of the output ends of the two first electric push rods are fixedly connected with the outer walls of the two movable plates correspondingly. By arranging the first electric push rod, the rotating disc, the inflatable shaft, the rotating joint, the equipment frame, the motor, the synchronous belt wheel and the synchronous transmission belt, the stability and uniformity of the winding process are ensured; by arranging a frame body, a second electric push rod, a sliding sleeve, a guide rod, an L-shaped plate, a third electric push rod and an arc-shaped bearing plate, supporting is provided in the discharging process, and the risk of falling of the winding drum is avoided; the production efficiency is integrally improved, the potential safety hazard of manual operation is eliminated, and the stability of the fabric winding quality is ensured.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and in particular to a fabric processing roll device. Background Technology

[0002] In textile processing, the spool is a crucial step, its role extending beyond physical material handling to include product quality, production efficiency, and the smooth operation of subsequent processes. The primary function of the spool is to wind yarn or fabric from a linear or sheet-like form into a tube of a specific shape and capacity for storage, transportation, and further processing.

[0003] In existing technologies, traditional roll replacement mainly relies on manual handling and positioning. When unloading heavy rolls, not only is the labor intensity high and the efficiency low, but there are also safety hazards, which threaten operational safety and may damage the fabric quality. Therefore, we propose a fabric processing roll device to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a fabric processing roll device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A fabric processing roll device includes a U-shaped frame. Two movable plates are slidably connected to the top of the U-shaped frame. Two straight rods are fixedly connected to the outer walls of each of the two movable plates. Two first electric push rods are fixedly connected to the outer walls of the U-shaped frame. The outer walls of the output ends of the two first electric push rods are respectively fixedly connected to the outer walls of the two movable plates. Turntables are rotatably connected to the outer walls of the two movable plates. Air shafts are fixedly embedded in the outer walls of the two turntables. A device frame is fixedly connected to the outer wall of one of the movable plates. A motor is fixedly connected inside the device frame. A synchronous pulley is fixedly sleeved on the outer walls of one end of the air shaft and the output end of the motor. The outer walls of the two synchronous pulleys are driven by the same synchronous transmission belt. A support assembly and a pusher assembly are provided on the outer walls of the U-shaped frame.

[0007] Preferably, the supporting component includes a frame, the top of the U-shaped frame is fixedly connected to the bottom of the frame, a second electric push rod is fixedly connected inside the frame, an arc-shaped support plate is fixedly connected to the top of the output end of the second electric push rod, and two sliding sleeves are fixedly connected to the outer wall of the U-shaped frame, with guide rods slidably connected to the inner walls of the two sliding sleeves.

[0008] Preferably, the pushing assembly includes two L-shaped plates, one end of each L-shaped plate is fixedly connected to the outer wall of the U-shaped frame, and both ends of the two guide rods are fixedly connected to the outer walls of the two L-shaped plates respectively. A third electric push rod is fixedly connected to the outer wall of one of the L-shaped plates, and the outer wall of the output end of the third electric push rod is fixedly connected to the outer wall of the frame.

[0009] Preferably, the outer wall of the U-shaped frame has four sliding holes, and the inner walls of the four sliding holes are slidably connected to the outer walls of the four straight rods respectively.

[0010] Preferably, one end of each of the two air shafts passes through the outer wall of the two movable plates and is fixedly connected to a rotary joint. The outer walls of the two rotary joints are fixedly connected to an air pipe, and one end of each air pipe is fixedly connected to an air pump.

[0011] Preferably, one of the L-shaped plates has a through hole on its outer wall, and the inner wall of the through hole is slidably connected to the outer wall of the output end of the third electric push rod.

[0012] Compared with the prior art, the advantages of this utility model are:

[0013] This solution ensures a smooth and uniform winding process by incorporating a first electric push rod, turntable, air shaft, rotary joint, equipment frame, motor, synchronous pulley, and synchronous transmission belt. Furthermore, it provides support during unloading by using a frame, second electric push rod, sliding sleeve, guide rod, L-shaped plate, third electric push rod, and arc-shaped support plate, preventing the roll from falling. Overall, this solution improves production efficiency, eliminates safety hazards associated with manual operation, and ensures the stability of fabric winding quality. Attached Figure Description

[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a three-dimensional structural diagram of a fabric processing roll device proposed in this utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of a fabric processing roll device proposed in this utility model;

[0017] Figure 3 This utility model proposes a fabric processing roll device. Figure 2 A magnified structural diagram of part A in the diagram.

[0018] In the diagram: 1. U-shaped frame; 2. Moving plate; 3. Straight rod; 4. First electric push rod; 5. Turntable; 6. Air shaft; 7. Rotary joint; 8. Equipment frame; 9. Motor; 10. Synchronous pulley; 11. Synchronous transmission belt; 12. Frame; 13. Second electric push rod; 14. Sliding sleeve; 15. Guide rod; 16. L-shaped plate; 17. Third electric push rod; 18. Arc-shaped support plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0020] Depend on Figures 1-3 As shown, a fabric processing roll device is disclosed, comprising a U-shaped frame 1, with two movable plates 2 slidably connected to the top of the U-shaped frame 1. The U-shaped frame 1 is welded from high-strength steel plate. The movable plates 2 are slidably connected to the U-shaped frame 1 to ensure smooth movement. Two straight rods 3 are fixedly connected to the outer walls of the two movable plates 2. Four sliding holes are provided on the outer wall of the U-shaped frame 1, and the inner walls of the four sliding holes are slidably connected to the outer walls of the four straight rods 3 respectively. The straight rods 3 guide and ensure that the movable plates 2 move in a straight line, avoiding deflection.

[0021] Two first electric push rods 4 are fixedly connected to the outer wall of the U-shaped frame 1. The outer walls of the output ends of the two first electric push rods 4 are fixedly connected to the outer walls of the two movable plates 2 respectively. The outer walls of the two movable plates 2 are rotatably connected to turntables 5. The outer walls of the two turntables 5 are fixedly embedded with air shafts 6.

[0022] One end of each of the two air shafts 6 passes through the outer wall of the two movable plates 2 and is fixedly connected to a rotary joint 7. The turntable 5 is supported by existing bearings. The surface of the air shafts 6 is covered with a wear-resistant rubber layer. The rotary joint 7 adopts a high-pressure sealing design. The outer walls of the two rotary joints 7 are fixedly connected to air pipes. One end of each of the two air pipes is fixedly connected to an air pump. Solenoid valves are installed on the outer walls of the two air pipes. The solenoid valves are used for venting.

[0023] One of the movable plates 2 is fixedly connected to the outer wall of an equipment frame 8, and a motor 9 is fixedly connected inside the equipment frame 8. One end of an air shaft 6 and the outer wall of the output end of the motor 9 are both fixedly fitted with a synchronous pulley 10, and the outer walls of the two synchronous pulleys 10 are fitted with the same synchronous transmission belt 11.

[0024] The outer wall of the U-shaped frame 1 is provided with a support component, which includes a frame 12. The top of the U-shaped frame 1 is fixedly connected to the bottom of the frame 12. The outer wall of the frame 12 has multiple heat dissipation holes. The inside of the frame 12 is fixedly connected to a second electric push rod 13. The top of the output end of the second electric push rod 13 is fixedly connected to an arc-shaped support plate 18. The top of the arc-shaped support plate 18 is provided with an anti-slip pad to support the fabric after winding and prevent it from falling. The outer wall of the U-shaped frame 1 is fixedly connected to two sliding sleeves 14. The inner walls of the two sliding sleeves 14 are slidably connected to guide rods 15. The guide rods 15 and the sliding sleeves 14 assist the frame 12 in linear movement.

[0025] The outer wall of the U-shaped frame 1 is provided with a material pushing assembly, which includes two L-shaped plates 16. One end of each L-shaped plate 16 is fixedly connected to the outer wall of the U-shaped frame 1. The two ends of the two guide rods 15 are respectively fixedly connected to the outer walls of the two L-shaped plates 16. A third electric push rod 17 is fixedly connected to the outer wall of one of the L-shaped plates 16. A through hole is opened on the outer wall of one of the L-shaped plates 16. The inner wall of the through hole is slidably connected to the outer wall of the output end of the third electric push rod 17. The outer wall of the output end of the third electric push rod 17 is fixedly connected to the outer wall of the frame 12.

[0026] Working principle: In use, the drum is placed on one of the air shafts 6. The two first electric push rods 4 drive the two moving plates 2 to move relative to each other, causing the drum to be fitted onto the other air shaft 6. Simultaneously, two air pumps operate, supplying compressed gas through air pipes and rotary joints 7 into the two air shafts 6. The two air shafts 6 expand, fixing the drum onto them. As the motor 9 operates, it drives the connected synchronous pulley 10 to rotate, which in turn drives the other synchronous pulley 10 to rotate via the synchronous transmission belt 11. The rotation of the other synchronous pulley 10 drives the air shaft 6 to rotate, which in turn drives the drum to rotate. The fabric is wound up by the movement of the air shafts 6. After winding, the air is vented by the solenoid valves installed on the two air pipes, so that the two air shafts 6 no longer squeeze and fix the roll. At the same time, the two first electric push rods 4 drive the two moving plates 2 to move outward, thereby driving the two air shafts 6 to move outward. The second electric push rod 13 drives the arc-shaped support plate 18 to move upward, supporting the rolled fabric. When the air shafts 6 are completely detached from the roll, the third electric push rod 17 drives the frame 12 to move outward. The outward movement of the frame 12 drives the arc-shaped support plate 18 and the rolled fabric to move outward, so as to facilitate their movement and hoisting.

[0027] It should be noted that, in actual use, an existing PLC controller can be added. The PLC controller is electrically connected to the first electric push rod 4, the motor 9, the second electric push rod 13, the third electric push rod 17, and the solenoid valve, which facilitates the control of the overall operation.

[0028] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. Furthermore, the structure and principle of the components known to those skilled in the art can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0029] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fabric processing roll device, comprising a U-shaped frame (1), characterized in that, The top of the U-shaped frame (1) is slidably connected to two movable plates (2). The outer walls of the two movable plates (2) are fixedly connected to two straight rods (3). The outer walls of the U-shaped frame (1) are fixedly connected to two first electric push rods (4). The outer walls of the output ends of the two first electric push rods (4) are fixedly connected to the outer walls of the two movable plates (2). The outer walls of the two movable plates (2) are rotatably connected to turntables (5). The outer walls of the two turntables (5) are fixedly inlaid with air shafts (6). The outer wall of one of the movable plates (2) is fixedly connected to an equipment frame (8). The inside of the equipment frame (8) is fixedly connected to a motor (9). One end of one of the air shafts (6) and the outer wall of the output end of the motor (9) are both fixedly fitted with synchronous pulleys (10). The outer walls of the two synchronous pulleys (10) are fitted with the same synchronous transmission belt (11). The outer wall of the U-shaped frame (1) is provided with a support component and a material pushing component.

2. The fabric processing roll device according to claim 1, characterized in that, The supporting assembly includes a frame (12), the top of the U-shaped frame (1) is fixedly connected to the bottom of the frame (12), a second electric push rod (13) is fixedly connected inside the frame (12), an arc-shaped support plate (18) is fixedly connected to the top of the output end of the second electric push rod (13), and two sliding sleeves (14) are fixedly connected to the outer wall of the U-shaped frame (1), and guide rods (15) are slidably connected to the inner walls of the two sliding sleeves (14).

3. The fabric processing roll device according to claim 2, characterized in that, The feeding assembly includes two L-shaped plates (16), one end of each L-shaped plate (16) is fixedly connected to the outer wall of the U-shaped frame (1), and the two ends of the two guide rods (15) are fixedly connected to the outer walls of the two L-shaped plates (16), and a third electric push rod (17) is fixedly connected to the outer wall of one of the L-shaped plates (16), and the outer wall of the output end of the third electric push rod (17) is fixedly connected to the outer wall of the frame (12).

4. The fabric processing roll device according to claim 1, characterized in that, The outer wall of the U-shaped frame (1) is provided with four sliding holes, and the inner walls of the four sliding holes are slidably connected to the outer walls of the four straight rods (3).

5. A fabric processing roll device according to claim 1, characterized in that, One end of each of the two air shafts (6) passes through the outer wall of the two movable plates (2) and is fixedly connected to a rotary joint (7). The outer walls of the two rotary joints (7) are fixedly connected to air pipes, and one end of each air pipe is fixedly connected to an air pump.

6. A fabric processing roll device according to claim 3, characterized in that, One of the L-shaped plates (16) has a through hole on its outer wall, and the inner wall of the through hole is slidably connected to the outer wall of the output end of the third electric push rod (17).

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