Low-carbon maltodextrin preparation device based on enzymatic process

Abstract

The utility model relates to the technical field of low-carbon maltodextrin, and discloses a low-carbon maltodextrin preparation device based on an enzymatic process, which comprises a reaction kettle, a support frame fixedly mounted on the upper surface of the reaction kettle, a screening frame fixedly mounted on the upper surface of the support frame, and a fixed plate fixedly mounted on the inner wall of the screening frame, a spring is fixedly mounted on the upper surface of the fixed plate, a filter plate is fixedly mounted on the upper surface of the spring, a vibrator is fixedly mounted on the lower surface of the filter plate, a feeding barrel is fixedly mounted on the upper surface of the reaction kettle, and a spraying head is fixedly mounted on the inner wall of the feeding barrel; through cooperative arrangement of the supporting frame, the screening frame, the fixing plate, the spring, the filter plate, the vibrator, the feeding barrel, the spraying head, the conveying pipe, the material box and the water inlet, the effect of filtering raw materials is achieved, the situation that the reaction is not uniform due to caking in the raw materials is avoided, the contact uniformity of enzyme and the raw materials is ensured to a certain extent, and the production quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of low-carbon maltodextrin technology, specifically to a low-carbon maltodextrin preparation device based on an enzymatic process. Background Technology

[0002] Maltodextrin is typically made from rice, corn, wheat, and potato starch. The starch is cooked, and then acids and enzymes are added to further break it down. The final product is a soluble, neutral white powder that can be mixed into beverages for consumption.

[0003] In the traditional process of producing maltodextrin, the raw materials are directly added into the equipment without filtration, which can cause clumping and uneven reaction. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a low-carbon maltodextrin preparation device based on an enzymatic process. This solves the problem mentioned in the background technology that traditional methods involve directly adding raw materials into the device without filtration, which can lead to clumping and uneven reaction.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a low-carbon maltodextrin preparation device based on an enzymatic process, comprising a reaction vessel, a support frame fixedly mounted on the upper surface of the reaction vessel, a sieving frame fixedly mounted on the upper surface of the support frame, a fixing plate fixedly mounted on the inner wall of the sieving frame, a spring fixedly mounted on the upper surface of the fixing plate, a filter plate fixedly mounted on the upper surface of the spring, a vibrator fixedly mounted on the lower surface of the filter plate, a feed hopper fixedly mounted on the upper surface of the reaction vessel, a spray head fixedly mounted on the inner wall of the feed hopper, a conveying pipe fixedly mounted on the outer surface of the feed hopper, a material box fixedly mounted on the upper surface of the reaction vessel, and a water inlet provided on the upper surface of the material box.

[0006] Preferably, the right surface of the screening frame is provided with a through hole, a collection frame is fixedly installed on the right surface of the screening frame, and a collection box is movably provided on the inner wall of the collection frame.

[0007] Preferably, the reactor is equipped with a stirring structure inside, a controller is fixedly installed on the front surface of the reactor, and a discharge port is provided on the lower surface of the reactor.

[0008] Preferably, the outer surface of the filter plate is movably connected to the inner wall of the screening frame, the upper end of the feed hopper is fixedly connected to the lower surface of the screening frame and their interiors are interconnected, the upper end of the water inlet is provided with a movable plug, the filter plate is inclined, and the spray head is ring-shaped.

[0009] Preferably, the collection frame and collection box are designed as drawers.

[0010] Preferably, the controller is electrically connected to both the stirring structure and the vibrator.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This low-carbon maltodextrin preparation device based on enzymatic process achieves the effect of filtering raw materials through the coordinated arrangement of support frame, screening frame, fixed plate, spring, filter plate, vibrator, feed tank, spray head, conveying pipe, material box and water inlet. This avoids the uneven reaction caused by the agglomeration of raw materials and ensures the uniformity of enzyme-raw material contact to a certain extent, thereby improving production quality.

[0013] 2. This low-carbon maltodextrin preparation device based on enzymatic process achieves the effect of collecting agglomerated raw materials through the coordinated arrangement of through holes, collection frames, and collection boxes, eliminating the need for manual screening, saving time, and avoiding material waste. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the entire front view of this utility model;

[0015] Figure 2 This is a front cross-sectional three-dimensional structural diagram of the present invention;

[0016] Figure 3 This utility model Figure 2 Enlarged 3D structural diagram at point A.

[0017] In the diagram: 1. Reactor; 2. Support frame; 3. Screening frame; 4. Fixing plate; 5. Spring; 6. Filter plate; 7. Vibrator; 8. Feed hopper; 9. Spray nozzle; 10. Conveying pipe; 11. Material box; 12. Water inlet; 13. Through hole; 14. Collection frame; 15. Collection box; 16. Stirring structure; 17. Controller; 18. Discharge port. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example 1:

[0020] Please refer to the following: Figure 1-3 A low-carbon maltodextrin preparation device based on enzymatic process includes a reaction vessel 1, a support frame 2 fixedly installed on the upper surface of the reaction vessel 1, a sieve frame 3 fixedly installed on the upper surface of the support frame 2, a fixing plate 4 fixedly installed on the inner wall of the sieve frame 3, a spring 5 fixedly installed on the upper surface of the fixing plate 4, a filter plate 6 fixedly installed on the upper surface of the spring 5, a vibrator 7 fixedly installed on the lower surface of the filter plate 6, a feed tank 8 fixedly installed on the upper surface of the reaction vessel 1, a spray head 9 fixedly installed on the inner wall of the feed tank 8, a conveying pipe 10 fixedly installed on the outer surface of the feed tank 8, and a material box 11 fixedly installed on the upper surface of the reaction vessel 1, with a water inlet 12 provided on the upper surface of the material box 11.

[0021] Specifically: In the process of using this utility model, when it is necessary to process maltodextrin, the raw material is first added into the screening frame 3. At this time, the controller 17 controls the vibrator 7 to start, thereby vibrating. During the vibration of the filter plate 6, the raw material is vibrated and filtered. The vibrated and filtered raw material falls directly into the feed tank 8. At this time, the conveying pipe 10 draws the enzyme from the material box 11 and conveys it directly to the spray head 9. Then, it is sprayed directly out through the spray head 9, thereby spraying the enzyme directly onto the surface of the raw material. The two are mixed relatively evenly. After the mixture is completed, the raw material falls directly into the reaction vessel 1. Then, it is stirred by the stirring structure 16, thereby mixing it again. After the mixture is completed, it is discharged directly through the discharge port 18.

[0022] In this embodiment: the reactor 1 is equipped with a stirring structure 16 inside, a controller 17 is fixedly installed on the front surface of the reactor 1, and a discharge port 18 is provided on the lower surface of the reactor 1.

[0023] Specifically: the mixing structure 16 is used to stir the mixture of raw materials and enzymes, thereby achieving a thorough and uniform mixing of the two.

[0024] In this embodiment: the outer surface of the filter plate 6 is movably connected to the inner wall of the screening frame 3, the upper end of the feed hopper 8 is fixedly connected to the lower surface of the screening frame 3 and their interiors are interconnected, the upper end of the water inlet 12 is provided with a movable plug, the filter plate 6 is inclined, and the spray head 9 is ring-shaped.

[0025] Specifically: the inclined filter plate 6 can transport agglomerated raw materials, and the ring-shaped spray head 9 can ensure sufficient contact between the enzyme and the raw materials to a certain extent, thereby reducing stirring time and improving production efficiency.

[0026] In this implementation scheme: the controller 17 is electrically connected to the stirring structure 16 and the vibrator 7.

[0027] Working principle: This utility model uses a vibrator 7 to drive the filter plate 6 to vibrate, thereby filtering the raw materials. After filtration, the raw materials fall directly into the feed tank 8. At this time, the spray head 9 sprays the enzyme around the surface of the raw materials. After spraying, the raw materials fall directly into the reaction vessel 1 and are then stirred by the stirring structure 16. After stirring, they are discharged directly through the discharge port 18. Compared with related technologies, the low-carbon maltodextrin preparation device based on enzymatic process provided by this utility model has the following beneficial effects: This design can achieve the effect of filtering raw materials, thereby avoiding the agglomeration of raw materials and causing uneven reaction, ensuring the uniformity of enzyme-raw material contact to a certain extent, and improving production quality.

[0028] Example 2:

[0029] Please refer to the following: Figure 1-3 The right surface of the screening frame 3 is provided with a through hole 13, and a collection frame 14 is fixedly installed on the right surface of the screening frame 3. A collection box 15 is movably provided on the inner wall of the collection frame 14.

[0030] Specifically: When the filter plate 6 filters the raw material, the clumped raw material is directly dropped into the collection box 15 through the through hole 13 after the inclined filter plate 6 is set, so as to collect it. When a certain amount is collected, the collection box 15 is taken out, the clumped raw material is crushed and poured into the screening frame 3 again for screening.

[0031] In this implementation scheme: the collection frame 14 and the collection box 15 are designed as drawers.

[0032] Specifically: The drawer design makes it easy to take out the collection box 15.

[0033] Working principle: This utility model uses an inclined filter plate 6 to allow clumped raw materials to move on the inclined filter plate 6 and fall directly into the collection box 15 through the through hole 13. The clumped raw materials are then processed uniformly. Compared with related technologies, the low-carbon maltodextrin preparation device based on enzymatic process provided by this utility model has the following beneficial effects: This design can achieve the effect of collecting clumped raw materials without manual screening, saving time and avoiding material waste.

[0034] The controller 17 is an existing structure, and the control circuit can be implemented by a person skilled in the art through simple programming. It is common knowledge in the field. It is only used and not modified. Therefore, the control method and circuit connection will not be described in detail.

[0035] The selection of various devices varies depending on the specific circumstances, and should be based on the actual needs and various parameters, taking into account the function and desired effect of the equipment.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for the preparation of low-carbon maltodextrin based on an enzymatic process, comprising a reactor (1), characterized in that: The upper surface of the reaction kettle (1) is fixedly installed with a support frame (2), the upper surface of the support frame (2) is fixedly installed with a screening frame (3), the inner wall of the screening frame (3) is fixedly installed with a fixed plate (4), the upper surface of the fixed plate (4) is fixedly installed with a spring (5), the upper surface of the spring (5) is fixedly installed with a filter plate (6), the lower surface of the filter plate (6) is fixedly installed with a vibrator (7), the upper surface of the reaction kettle (1) is fixedly installed with a feeding barrel (8), the inner wall of the feeding barrel (8) is fixedly installed with a spray head (9), the outer surface of the feeding barrel (8) is fixedly installed with a conveying pipe (10), the upper surface of the reaction kettle (1) is fixedly installed with a material box (11), and the upper surface of the material box (11) is provided with a water inlet (12).

2. A device for preparing low-carbon maltodextrin based on an enzymatic process according to claim 1, characterized in that: The right surface of the screening frame (3) is provided with a through hole (13), and the right surface of the screening frame (3) is fixedly installed with a collecting frame (14), and the inner wall of the collecting frame (14) is movably provided with a collecting box (15).

3. The device for preparing low-carbon maltodextrin based on an enzymatic process according to claim 1, characterized in that: The inside of the reaction kettle (1) is provided with a stirring structure (16), the front surface of the reaction kettle (1) is fixedly installed with a controller (17), and the lower surface of the reaction kettle (1) is provided with a discharge port (18).

4. The device for preparing low-carbon maltodextrin based on an enzymatic process according to claim 1, characterized in that: The outer surface of the filter plate (6) is movably connected with the inner wall of the screening frame (3), the upper end of the feeding barrel (8) is fixedly connected with the lower surface of the screening frame (3) and penetrates each other, the upper end of the water inlet (12) is provided with a movable plug, the filter plate (6) is inclined, and the spray head (9) is ring-mounted.

5. The device for preparing low-carbon maltodextrin based on an enzymatic process according to claim 2, characterized in that: The collecting frame (14) and the collecting box (15) are designed as drawers.

6. The device for preparing low-carbon maltodextrin based on an enzymatic process according to claim 3, characterized in that: The controller (17) is electrically connected with the stirring structure (16) and the vibrator (7).

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