Let-off device for flexible freight bag production
By introducing linked cleaning components and active cleaning units into the yarn feeding device, the problem of dust and impurity contamination in traditional yarn feeding devices has been solved, achieving automated cleaning and improving the product quality and efficiency of FIBC production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-03
AI Technical Summary
Traditional warp feeding devices are easily contaminated by dust and impurities in the production of FIBCs, which can lead to defects in the weaving process and affect product quality.
Design a warp feeding device for FIBC production, including an unwinding roller, a warp feeding roller, and a cleaning component. The cleaning component is linked to the warp feeding roller or the unwinding roller, and automatically cleans the warp threads through a movable cleaning part. The cleaning part can move or rotate in the width direction to remove dust and impurities.
It significantly reduces fabric defects caused by dust or impurities, improves product quality, and increases production efficiency through automated cleaning processes, reducing human intervention.
Smart Images
Figure CN224077651U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of container bag production equipment, specifically relating to a feeding device for container bag production. Background Technology
[0002] In related technologies, the quality of the warp yarn has a crucial impact on the quality of the final product during the production process of FIBCs (Flexible Intermediate Bulk Containers). Traditional warp feeding devices typically include unwinding rollers and feed rollers, used to transport the warp yarn from the unwinding rollers to the weaving device. However, in actual production, the warp yarn is often susceptible to contaminants such as dust and impurities. If these contaminants are not removed in time, they can lead to defects during the weaving process and reduce product quality. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, one objective of the present invention is to provide a feeding device for the production of bulk bags.
[0004] To achieve the above objectives, this utility model provides the following technical solution:
[0005] This utility model provides a warp feeding device for FIBC (Flexible Intermediate Bulk Container) production, comprising: an unwinding roller adapted to unwind warp yarn; a warp feeding roller spaced apart from the unwinding roller in the length direction, the warp feeding roller adapted to transport the warp yarn unwinding from the unwinding roller to a FIBC weaving device; and a cleaning component disposed between the unwinding roller and the warp feeding roller, the cleaning component having a movable cleaning part, the cleaning component being linked with the warp feeding roller or the unwinding roller, the rotation of the warp feeding roller or the unwinding roller driving the cleaning part to move, thereby achieving cleaning of the warp yarn.
[0006] According to the present invention, the warp feeding device for producing container bags effectively cleans the warp threads that are about to enter the weaving process through the activity of the cleaning unit. This can significantly reduce fabric defects caused by dust or impurities, improve the quality of the final product, and because the cleaning component is directly linked to the warp feeding roller or the unwinding roller, the cleaning process is automated. The cleaning of the warp threads can be completed without additional manual intervention, thus improving production efficiency.
[0007] Furthermore, the cleaning section is adapted to move relative to the warp in the width direction, and the feed roller or unwind roller rotates to drive the cleaning section to move in the width direction to clean the warp.
[0008] Furthermore, the warp feed wheel is coaxially provided with a first bevel gear, and the cleaning assembly includes: a second bevel gear, which meshes with the first bevel gear; an input gear, which is coaxially connected with the second bevel gear; an output rack, which extends in the width direction and meshes with the input gear, the input gear rotating to drive the output rack to move in the width direction, and the cleaning part being connected to the output rack.
[0009] Furthermore, the outer peripheral wall of the input gear is provided with an installation area and a blank area extending in the circumferential direction. The installation area is provided with a plurality of meshing teeth, which can selectively mesh with the output rack. The cleaning component also includes a reset member, which is connected to the output rack and is adapted to drive the output rack to reset.
[0010] Furthermore, in the circumferential direction of the input gear, the length of the mounting area is c1, and the length of the blank area is c2, satisfying: 0.3≤c1 / c2≤0.5.
[0011] Furthermore, the cleaning section can be selectively rotated relative to the warp, and the rotation of the feed roller or unwind roller drives the cleaning section to rotate, thereby cleaning the warp.
[0012] Furthermore, the cleaning component includes: a first synchronous pulley, which is coaxially connected to the warp feed wheel; a synchronous belt, one end of which engages with the first synchronous pulley, and the other end of which engages with a second synchronous pulley; and a rotating shaft, which is coaxially connected to the second synchronous pulley, and the cleaning part is provided on the outer peripheral wall of the rotating shaft.
[0013] Furthermore, it also includes: a mounting shell, wherein a mounting cavity is provided inside the mounting shell, the unwinding roller and the warp feed roller are rotatably disposed in the mounting cavity, the cleaning component is disposed in the mounting cavity and located between the unwinding roller and the warp feed roller, and an inspection port is provided on the top of the mounting shell facing the cleaning component; and an inspection door, wherein the inspection door is rotatably connected to the mounting shell, and the inspection door is rotated to selectively open or close the inspection port.
[0014] Other advantages, objectives, and features of this invention will be set forth in the following description and will be apparent to those skilled in the art to some extent, or may be learned by practice of this invention. The objectives and other advantages of this invention can be realized and obtained through the following description. Attached Figure Description
[0015] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the following drawings are provided for illustration:
[0016] Figure 1 This is a schematic diagram showing the fit between the warp feed wheel, the first bevel gear, the second bevel gear, the input gear, and the output rack of this utility model;
[0017] Figure 2 This is a schematic diagram of the input gear of this utility model;
[0018] Figure 3 This is a schematic diagram showing the coordination of the warp feed wheel, the first synchronous pulley, the second synchronous pulley, and the synchronous belt of this utility model.
[0019] The following labels are shown in the attached diagram:
[0020] 10. Offering prayer wheels;
[0021] 21. First bevel gear; 22. Second bevel gear; 23. Input gear; 231. Meshing teeth; 24. Output rack; 25. Rotating rod;
[0022] 31. Slide rail; 32. Spring;
[0023] 41. First synchronous pulley; 42. Second synchronous pulley; 23. Synchronous belt; 24. Rotating shaft;
[0024] 50. Install the casing. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit this utility model.
[0026] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to those skilled in the art that these specific details are not necessary to implement the present invention. In other instances, well-known structures, circuits, materials, or methods have not been specifically described in order to avoid obscuring the present invention.
[0027] Throughout this specification, references to "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in connection with that embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "an embodiment," "an example," "an example," or "an example" appearing in various places throughout the specification do not necessarily refer to the same embodiment or example. Furthermore, specific features, structures, or characteristics can be combined in one or more embodiments or examples in any suitable combination and / or sub-combination. Moreover, those skilled in the art will understand that the illustrations provided herein are for illustrative purposes and are not necessarily drawn to scale. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0028] In the description of this utility model, it should be understood that the terms "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0029] Example 1:
[0030] like Figures 1-3 As shown, this utility model provides a warp feeding device for FIBC production, including: an unwinding roller, a warp feeding roller 10, and a cleaning component. The unwinding roller is adapted to unwind warp yarn. The warp feeding roller 10 and the unwinding roller are spaced apart in the length direction. The warp feeding roller 10 is adapted to transport the warp yarn unwinding from the unwinding roller to the FIBC weaving device. The cleaning component is disposed between the unwinding roller and the warp feeding roller 10. The cleaning component has a movable cleaning part. The cleaning component is linked with the warp feeding roller 10 or the unwinding roller. The rotation of the warp feeding roller 10 or the unwinding roller drives the cleaning part to move, thereby achieving cleaning of the warp yarn.
[0031] In some embodiments, the unwinding roller is responsible for storing and releasing the warp yarns. The feed roller 10 and the unwinding roller are spaced apart in the length direction. The feed roller 10 is used to accurately transport the warp yarns released from the unwinding roller to the FIBC weaving device. The cleaning assembly is located between the unwinding roller and the feed roller 10. The cleaning assembly includes a movable cleaning part. The cleaning assembly is linked with the feed roller 10 or the unwinding roller so that when the feed roller 10 or the unwinding roller rotates, it can drive the cleaning part to move, thereby cleaning the passing warp yarns.
[0032] Understandably, through mechanical linkage design (such as gear, belt and other transmission methods), any action during the warp release process (such as the rotation of the unwinding roller or the rotation of the feed roller 10) can trigger the operation of the cleaning component. That is, whenever the warp is fed out, the cleaning component will be automatically activated. The cleaning part in the cleaning component can move under the drive of the feed roller 10 or the unwinding roller to effectively remove dust, impurities and other contaminants from the warp before it enters the weaving area, thus ensuring the weaving quality.
[0033] It is worth mentioning that, compared to the traditional method of fixing the brush head to clean the warp threads, the cleaning section of this application moves to clean the warp threads, resulting in a better cleaning effect. Of course, the cleaning section can be a simple brush head or other cleaning tools; there are no restrictions here.
[0034] According to the present invention, the warp feeding device for producing container bags effectively cleans the warp threads that are about to enter the weaving process through the activity of the cleaning unit, which can significantly reduce fabric defects caused by dust or impurities and improve the quality of the final product. Moreover, since the cleaning component is directly linked to the warp feeding roller 10 or the unwinding roller, the cleaning process is automated, and the cleaning of the warp threads can be completed without additional manual intervention, thereby improving production efficiency.
[0035] Example 2:
[0036] Based on Embodiment 1, this embodiment features a cleaning unit adapted to move relative to the warp threads in the width direction. The feed roller 10 or unwind roller rotates to drive the cleaning unit to move in the width direction to clean the warp threads. It is understood that the cleaning unit can not only perform basic cleaning actions, but also move relative to the warp threads in the width direction. That is, the cleaning unit can move back and forth along the transverse direction of the warp threads (i.e., perpendicular to the warp thread length), thereby achieving thorough cleaning of the warp threads. This results in a more thorough removal of dust, impurities, and other contaminants, improving cleaning efficiency and effectiveness, reducing weaving defects caused by uncleaned warp threads, and ultimately improving the quality of the final product.
[0037] According to some embodiments of the present invention, the warp feed wheel 10 is coaxially provided with a first bevel gear 21, and the cleaning assembly includes a second bevel gear 22, an input gear 23, and an output rack 24. The second bevel gear 22 meshes with the first bevel gear 21, the input gear 23 is coaxially connected with the second bevel gear 22, the output rack 24 extends in the width direction, and the output rack 24 meshes with the input gear 23. The input gear 23 rotates to drive the output rack 24 to move in the width direction, and the cleaning part is connected to the output rack 24.
[0038] Understandably, when the warp feed wheel 10 begins to rotate, the first bevel gear 21 on its shaft also rotates. The first bevel gear 21 drives the second bevel gear 22 to rotate (transmitting rotational motion and potentially changing the direction of rotation through the meshing of the bevel gears). The rotation of the second bevel gear 22 further drives the input gear 23, which is coaxial with it, to rotate. The input gear 23 meshes with the output rack 24, converting the rotational motion of the input gear 23 into the linear motion of the output rack 24. Thus, as the output rack 24 moves in the width direction, the cleaning part connected to the output rack 24 also moves accordingly, thereby achieving comprehensive cleaning of the warp threads.
[0039] Example 3:
[0040] Based on Embodiment 2, the outer peripheral wall of the input gear 23 is provided with an installation area and a blank area extending in the circumferential direction. The installation area is provided with a plurality of meshing teeth 231, which can selectively mesh with the output rack 24. The cleaning component also includes a reset member, which is connected to the output rack 24 and is adapted to drive the output rack 24 to reset.
[0041] In some embodiments, the reset element is constructed as a spring 32. The outer peripheral wall of the input gear 23 is divided into a mounting area and a blank area in the circumferential direction. The mounting area is provided with a plurality of meshing teeth 231, which can mesh with the output rack 24. When the input gear 23 rotates to the mounting area and is directly opposite the output rack 24, the meshing teeth 231 cooperate with the output rack 24 to drive the output rack 24 to move in the width direction. At this time, the spring 32 is stretched. The blank area is not provided with meshing teeth 231. When the input gear 23 rotates to the blank area and is directly opposite the output rack 24, the input gear 23 will not drive the output rack 24 to move. At this time, the reset force of the spring 32 can drive the output rack 24 to reset.
[0042] Therefore, the above-mentioned setup enables the cleaning unit to move back and forth in the width direction, ensuring full coverage and effective cleaning of the warp surface, reducing the impact of dust and impurities. Moreover, combined with the function of the reset component, the entire cleaning process can be completed automatically without manual intervention, improving the level of automation and efficiency of production.
[0043] According to some embodiments of this utility model, in the circumferential direction of the input gear 23, the length of the mounting area is c1, and the length of the blank area is c2, satisfying: 0.3≤c1 / c2≤0.5. It can be understood that by setting 0.3≤c1 / c2≤0.5, sufficient time can be allowed for the reset component to work while ensuring sufficient stroke for effective cleaning, thus extending the working time of the reset component (the reset component can also drive the output rack 24 to reciprocate in the width direction during its elastic movement). Furthermore, the contact time between the meshing teeth 231 and the output rack 24 can be reduced, thereby extending the service life of the input gear 23 and the output rack 24.
[0044] Example 4:
[0045] Based on Embodiment 1, in this embodiment, the cleaning section can selectively rotate relative to the warp, and the warp feed roller 10 or the unwinding roller rotates to drive the cleaning section to rotate, thereby cleaning the warp. In some embodiments, when the warp feed roller 10 or the unwinding roller rotates, its power is transmitted to the cleaning section through a transmission device, thereby driving the cleaning section to rotate to clean the warp.
[0046] Understandably, the rotating action of the cleaning section can more effectively remove various contaminants adhering to the warp surface, thereby improving cleaning efficiency and quality. Moreover, due to the rotation of the cleaning section, it can distribute pressure more evenly when in contact with the warp, reducing warp damage caused by excessive local friction and extending the service life of the warp.
[0047] According to some embodiments of the present invention, the cleaning component includes: a first synchronous pulley 41, a synchronous belt 23, and a rotating shaft 24. The first synchronous pulley 41 is coaxially connected to the warp feed wheel 10. One end of the synchronous belt 23 is engaged with the first synchronous pulley 41, and the other end of the synchronous belt 23 is engaged with a second synchronous pulley 42. The rotating shaft 24 is coaxially connected to the second synchronous pulley 42, and a cleaning part is provided on the outer peripheral wall of the rotating shaft 24.
[0048] Understandably, when the warp feed wheel 10 starts working and rotates, the first synchronous pulley 41, which is coaxial with the warp feed wheel 10, also rotates. The first synchronous pulley 41 transmits the rotational motion to the second synchronous pulley 42 through the synchronous belt 23. The second synchronous pulley 42 rotates and transmits its rotational force to the rotating shaft 24 through a coaxial connection. The rotation of the rotating shaft 24 causes the cleaning part on its outer peripheral wall to rotate. During the rotation, the cleaning part contacts and cleans the warp threads that are being unwound or conveyed, effectively removing dust, impurities and other contaminants.
[0049] It is worth mentioning that the warp feed wheel 10 rotates to drive the cleaning section to rotate. Therefore, the faster the warp feed wheel 10 rotates (the faster the production speed and the faster the warp feed speed), the faster the cleaning section rotates; similarly, the slower the warp feed wheel 10 rotates (the slower the production speed and the slower the warp feed speed), the slower the cleaning section rotates. Thus, through the above settings, the cleaning section can automatically adjust its rotation speed according to the production rhythm, so as to effectively clean the warp threads under different production rhythms.
[0050] According to some embodiments of the present invention, the warp feeding device further includes: a mounting shell 50 and an inspection door. The mounting shell 50 is provided with a mounting cavity. The unwinding roller and the warp feeding roller 10 are rotatably disposed in the mounting cavity. The cleaning component is disposed in the mounting cavity and located between the unwinding roller and the warp feeding roller 10. The top of the mounting shell 50 is provided with an inspection port facing the cleaning component. The inspection door is rotatably connected to the mounting shell 50. The inspection door can be rotated to selectively open or close the inspection port.
[0051] In some embodiments, the mounting housing 50 provides a protective outer shell with an internal mounting cavity for accommodating key components such as the unwinding roller, the warp feed roller 10, and the cleaning assembly. The top of the mounting housing 50 has an access port directly facing the location of the cleaning assembly, allowing technicians to directly access the parts that need to be inspected or maintained. Technicians can open or close the access port as needed by rotating the access door, allowing them to easily access the interior of the warp feed device and perform necessary inspections, cleaning, or replacement of parts without disassembling the entire warp feed device.
[0052] During normal operation, the housing 50 is closed to protect the internal components from the influence of the external environment (such as dust, moisture, etc.) and to provide a stable working space for each component. When it is necessary to inspect, adjust or repair the cleaning components or other internal components, simply open the access door to quickly access the part that needs to be treated.
[0053] It should be noted that the inner circumferential wall of the mounting cavity can form mounting and fixing points for the unwinding roller and the warp feed roller 10. Of course, the unwinding roller and the warp feed roller 10 can also be set in the mounting cavity by a specific mounting bracket, which is not limited here.
[0054] In some embodiments, when the cleaning assembly includes a second bevel gear 22, an input gear 23, and an output rack 24, the second bevel gear 22 is rotatably connected to the mounting housing 50 via a rotating rod 25, and a slide rail 31 extending in the width direction is provided inside the mounting cavity. Both ends of the slide rail 31 are connected to the mounting housing 50, and a slider is provided on the output rack 24. The slider is movably housed within the slide rail 31, thereby restricting the movement of the output gear and ensuring that the cleaning unit can move stably in the width direction. Of course, one end of the spring 32 is connected to the output gear, and the other end of the spring 32 is connected to the slide rail 31 or the mounting housing 50; this is not limited here.
[0055] In other embodiments, when the cleaning assembly includes a first timing pulley 41, a timing belt 23, and a rotating shaft 24, both ends of the rotating shaft 24 extend to be rotatably connected to the mounting housing 50.
[0056] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.
Claims
1. A warp feeding device for a bag production, characterized by, Comprising: An unwinding roller adapted to unwind warp threads. A warp feeding wheel spaced from the unwinding roller in the longitudinal direction, the warp feeding wheel being adapted to convey the warp threads unwound by the unwinding roller to a container bag weaving device. A cleaning assembly disposed between the unwinding roller and the warp feeding wheel, the cleaning assembly having a movable cleaning portion, the cleaning assembly being linked with the warp feeding wheel or the unwinding roller, and the warp feeding wheel or the unwinding roller rotating to drive the cleaning portion to move, thereby achieving cleaning of the warp threads.
2. The take-up device for producing a bag according to claim 1, wherein The cleaning portion is adapted to move relative to the warp threads in the width direction, and the warp feeding wheel or the unwinding roller rotates to drive the cleaning portion to move in the width direction to clean the warp threads.
3. The take-up device for producing a bag according to claim 2, wherein The warp feeding wheel is coaxially provided with a first bevel gear, and the cleaning assembly includes: A second bevel gear meshing with the first bevel gear. An input gear coaxially connected to the second bevel gear. An output rack extending in the width direction, the output rack meshing with the input gear, the input gear rotating to drive the output rack to move in the width direction, and the cleaning portion being connected to the output rack.
4. The take-up device for producing a bag according to claim 3, wherein The outer peripheral wall of the input gear is provided with a mounting area and a blank area extending in the circumferential direction, the mounting area being provided with a plurality of meshing teeth, the plurality of meshing teeth being selectively meshed with the output rack respectively, and the cleaning assembly further includes a reset member connected to the output rack, the reset member being adapted to drive the output rack to reset.
5. The take-up device for producing a bag according to claim 4, wherein In the circumferential direction of the input gear, the length of the mounting area is c1, and the length of the blank area is c2, satisfying: 0.3 ≤ c1 / c2 ≤ 0.
5.
6. The take-up device for producing a bag according to claim 1, wherein The cleaning portion is selectively rotatable relative to the warp threads, and the warp feeding wheel or the unwinding roller rotates to drive the cleaning portion to rotate, thereby achieving cleaning of the warp threads.
7. The take-up device for producing a bag according to claim 6, wherein The cleaning assembly includes: A first synchronous wheel coaxially connected to the warp feeding wheel. A synchronous belt, one end of the synchronous belt cooperating with the first synchronous wheel, and the other end of the synchronous belt cooperating with a second synchronous wheel. A rotating shaft coaxially connected to the second synchronous wheel, the outer peripheral wall of the rotating shaft being provided with the cleaning portion.
8. The take-up device for producing a bag according to claim 1, wherein Further comprising: A mounting shell having a mounting cavity therein, the unwinding roller and the warp feeding wheel being rotatably disposed in the mounting cavity, the cleaning assembly being disposed in the mounting cavity and located between the unwinding roller and the warp feeding wheel, and a maintenance opening being provided at the top of the mounting shell and facing the cleaning assembly. A maintenance door rotatably connected to the mounting shell, the maintenance door rotating to selectively open or close the maintenance opening.