Dyeing steel cup for testing

By designing a threaded dyeing steel cup with an internal support plate and adsorbent, the problem of toxic and harmful gas diffusion during the dyeing process is solved, achieving an environmentally safe and clean dyeing process. This simplifies the replacement and recycling of the adsorbent and extends the service life of the equipment.

CN224077737UActive Publication Date: 2026-04-03HUBEI CHULONG PRINTING & DYEING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

In existing technologies, color testing and sampling often involve the use of dyeing cups, which generate toxic and harmful gases during the dyeing process, leading to environmental pollution and health hazards.

Method used

Design a test dyed steel cup with a cup body and lid connected by threads. It contains a support plate and an adsorbent. The support plate is fixed by the threaded connection and limit bolts to achieve sealing and adsorption of harmful gases. The adsorbent is replaceable and recyclable.

Benefits of technology

It effectively absorbs harmful gases, ensuring a safe and clean dyeing environment, simplifies the process of replacing and recycling adsorbents, and extends the service life of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of textile dyeing, and discloses a dyeing steel cup for testing, which comprises a cup body, a cup cover, an upper cover, a cover body, a semicircular opening formed in the bottom of the cup cover, a bearing disc used for laying an adsorbent and uniformly provided with air holes in the bottom, a baffle plate, a connecting column, a transverse baffle rod, a threaded hole and a limiting bolt. After dyeing is completed, the limiting bolt is rotated to relieve limiting on the transverse blocking rod, then the transverse blocking rod is rotated to drive the connecting column and the bearing disc to rotate until the bearing disc and the opening are completely overlapped, then the limiting bolt penetrates through the transverse blocking rod to be connected into another threaded hole in a threaded mode, the bearing disc is fixed again, and harmful gas with the high temperature rises; and the air holes are adsorbed by the adsorbent on the bearing disc. The utility model has the advantages and effects of avoiding the diffusion of harmful gas and ensuring the safety and cleanness of the dyeing environment.
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Description

Technical Field

[0001] This utility model relates to the field of textile dyeing technology, and in particular to a dyeing steel cup for testing. Background Technology

[0002] Before textiles are dyed in large quantities, color testing and sampling are generally required. After the sampling results are accepted, the results obtained from the color testing are then implemented in the large batch dyeing vat.

[0003] In existing technologies, color testing and sampling often utilizes a dyeing cup to hold a small batch of sample fabric or yarn, with dye placed inside. The color testing machine, along with the dyeing cup, rotates for a period of time, allowing the dye to penetrate the fiber structure of the sample fabric. Once the sample is placed in the dyeing cup, the cup forms a closed space for the dyeing reaction. Current dyeing cups are mostly cylindrical, with a lid. The operation involves placing the sample fabric into the cup in a rolled-up manner, pouring in the predetermined color and volume of dye, then closing the lid and placing it in the heated cup chamber of the color testing machine for heating to accelerate dyeing. After dyeing is complete, the lid is opened and the fabric is removed.

[0004] However, since dyes produce a large amount of toxic and harmful gases when heated, directly opening the dyeing cup to remove the sample cloth will cause the gas to diffuse, which will not only cause environmental pollution but also harm human health. Utility Model Content

[0005] The purpose of this invention is to provide a dyeing steel cup for testing, which solves the above-mentioned technical problems, effectively absorbs harmful gases, and ensures a safe and clean dyeing environment.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: It includes a cup body and a cup lid, the cup lid and the cup body are threadedly connected, the cup lid is hollow inside and has a semi-circular opening at the bottom, a semi-circular support plate is rotatably provided inside the cup lid, the support plate is used to lay adsorbent and has evenly distributed air holes at the bottom, a baffle is provided along the diameter of the support plate, the baffle abuts against the top of the inner wall of the cup lid, a connecting post is rotatably inserted into the center of the cup lid, grooves are provided on both sides of the lower end of the connecting post, a protrusion is fixed on the baffle, the protrusion is slidably connected in the groove, a horizontal stop bar is fixed on the top of the connecting post, threaded holes are symmetrically provided on the top of the cup lid, and a limiting bolt is also included, the limiting bolt slides through the horizontal stop bar and is threadedly connected in the threaded hole.

[0007] By adopting the above technical solution, the cup body and the cup lid are connected together by a threaded connection, which facilitates opening the cup lid. When dyeing is being carried out, the support plate is located on the bottom of the cup lid, on the side without an opening. The limiting bolt passes through the crossbar and is threaded onto the cup lid to fix the support plate. At this time, the baffle abuts against the top of the inner wall of the cup lid, sealing the support plate inside the cup lid. This prevents the dye from splashing onto the adsorbent during dyeing, thus protecting the adsorbent. When dyeing is completed, the limiting bolt is rotated to release the limit on the crossbar. Then, the crossbar is rotated, causing the connecting column and the support plate to rotate until the support plate is completely aligned with the opening. The limiting bolt is then threaded through the crossbar and threaded into another threaded hole to fix the support plate again. At this time, the adsorbent adsorbs harmful gases, preventing the diffusion of harmful gases and ensuring a safe and clean dyeing environment.

[0008] A further feature of this invention is that the cup lid includes an upper cover and a lid body, the upper cover and the lid body are threadedly connected, and the upper cover is rotatably connected to a connecting post.

[0009] By adopting the above technical solution, when it is necessary to replace or recycle the adsorbent, simply loosen the limiting bolt, then hold the crossbar and pull out the connecting column, and then unscrew the top cover to easily pour out the adsorbent in the carrier plate, thus realizing the simple replacement and recycling of the adsorbent.

[0010] A further feature of this invention is that a sealing strip is provided on the top of the baffle, and the sealing strip abuts against the bottom of the upper cover.

[0011] By adopting the above technical solution, the sealing between the baffle and the top cover can be effectively enhanced, ensuring that the dyeing solution will not leak into the adsorbent on the carrier plate during the dyeing process, and further guaranteeing the adsorption effect of the adsorbent.

[0012] A further feature of this invention is that one end of the upper cover is marked with lines, and when the horizontal stop bar rotates to the marked position, the bearing plate coincides with the opening.

[0013] By adopting the above technical solution and setting line markings, the connecting column stops rotating when the bearing plate and the opening of the cup lid are completely aligned. This makes it easier to determine when to stop rotating, simplifying the subsequent steps of threading the limit bolt through the crossbar to connect the top cover and improving work efficiency.

[0014] A further feature of this invention is that the cover body is provided with an annular groove, and the bearing plate is rotatably connected within the annular groove.

[0015] By adopting the above technical solution, the support plate is rotatably connected in the annular groove, allowing the support plate to rotate smoothly inside the cup lid, reducing the friction that may occur between the cup lid and the support plate, and extending the service life of the cup lid.

[0016] A further feature of this invention is that the adsorbent is activated carbon.

[0017] A further feature of this invention is that the pore radius is smaller than the radius of the activated carbon.

[0018] By adopting the above technical solution, activated carbon is evenly spread on the support plate as an adsorbent. Due to the high temperature of the harmful gas, it will eventually enter the support plate through the pores and be adsorbed by the activated carbon, resulting in a good adsorption effect.

[0019] A further feature of this invention is that the length of the connecting column is greater than twice the height of the cup lid.

[0020] The beneficial effects of this utility model are:

[0021] 1. This application connects the cup body and the cup lid together by a threaded connection, making it easy to open the cup lid. During the dyeing process, the support plate is located on the unopened side of the bottom of the cup lid. The limiting bolt passes through the crossbar and is threaded onto the cup lid to fix the support plate. At this time, the baffle abuts against the top of the inner wall of the cup lid, sealing the support plate inside the cup lid. This prevents the dye from splashing onto the adsorbent during dyeing, thus protecting the adsorbent. When dyeing is complete, the limiting bolt is rotated to release the limit on the crossbar. Then, the crossbar is rotated, causing the connecting column and the support plate to rotate until the support plate is completely aligned with the opening. The limiting bolt is then threaded through the crossbar and threaded into another threaded hole to fix the support plate again. Harmful gases are adsorbed by the adsorbent on the support plate through the pores, preventing the diffusion of harmful gases and ensuring a safe and clean dyeing environment.

[0022] 2. In this application, the top cover is threaded to the cover body, and the connecting post slides through the top cover and inserts into the baffle. When it is necessary to replace or recycle the adsorbent, simply loosen the limiting bolt, then hold the crossbar and pull out the connecting post, and then unscrew the top cover to easily pour out the adsorbent in the carrier plate, thereby realizing the simple replacement and recycling of the adsorbent. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0025] Figure 2 This is a schematic diagram of the cover of this utility model.

[0026] Figure 3 This is a schematic diagram of the carrier plate of this utility model.

[0027] Figure 4 yes Figure 3 A magnified view of a portion of AA.

[0028] In the diagram, 1 is the cup body; 2 is the cup lid; 21 is the top cover; 22 is the lid body; 3 is the opening; 4 is the support plate; 5 is the air hole; 6 is the baffle; 7 is the connecting post; 8 is the groove; 9 is the protrusion; 10 is the horizontal bar; 11 is the threaded hole; 12 is the limit bolt; and 13 is the annular groove. Detailed Implementation

[0029] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0030] Example: A dyed steel cup for testing, such as Figures 1-4 As shown, the cup includes a cup body 1 and a cup lid 2. The cup lid 2 includes an upper cover 21 and a lid body 22, which are threaded together. The lid body 22 is also threaded together with the cup body 1. The cup lid 2 is hollow inside and has a semi-circular opening 3 at the bottom. A semi-circular support plate 4 is rotatably provided inside the cup lid 2. The support plate 4 is used to lay the adsorbent and has evenly distributed air holes 5 at the bottom. A baffle 6 is provided along the diameter of the support plate 4. The baffle 6 abuts against the top of the bottom of the upper cover 21. A connecting post 7 is rotatably inserted into the center of the upper cover 21. The lower end of the connecting post 7 has grooves 8 on both sides. A protrusion 9 is fixed on the baffle 6 and is slidably connected in the groove 8. A horizontal stop bar 10 is fixed on the top of the connecting post 7. The upper cover 21 of the cup lid 2 has two threaded holes 11, which are symmetrically arranged along the connecting post 7. It also includes a limiting bolt 12, which slides through the horizontal stop bar and is threadedly connected in the threaded hole 11.

[0031] Its working principle is as follows: When dyeing, first put the test solution and dyed cloth into the cup body 1, then tighten the cover 22, loosen the limiting bolt 12, hold the horizontal bar 10 and pull out the connecting column 7, then unscrew the top cover 21 and put in the adsorbent. At this time, the carrier plate 4 is located on the side of the bottom of the cup cover 2 without the opening 3. Tighten the top cover 21, insert the connecting column 7, and thread the limiting bolt 12 through the horizontal bar 10 to the cup cover 2 to fix it, thereby fixing the carrier plate 4. At this time, the baffle 6 abuts against the top of the inner wall of the cup cover 2, sealing the carrier plate 4 in the cup cover 2, which can prevent the dye liquid from splashing onto the adsorbent during dyeing and play a role in protecting the adsorbent. Then, place the dyeing cup flat into the heating cup tank of the color testing machine and heat it to accelerate the dyeing.

[0032] When dyeing is complete, rotate the limiting bolt 12 to release the limit on the horizontal bar 10. Then rotate the horizontal bar 10 to drive the connecting column 7 and the bearing plate 4 to rotate until the bearing plate 4 and the opening 3 are completely aligned. Then, let the limiting bolt 12 pass through the threaded connection of the horizontal bar 10 into another threaded hole 11 to fix the bearing plate 4 again. The high-temperature harmful gas rises and is adsorbed by the adsorbent on the bearing plate 4 through the air hole 5, which prevents the diffusion of harmful gas and ensures a safe and clean dyeing environment.

[0033] Specifically, the top of the baffle 6 is provided with a sealing strip, which abuts against the bottom of the upper cover 21 to protect the adsorbent.

[0034] Specifically, one end of the top cover 21 is marked with lines. When the horizontal bar is rotated to the marked position, the bearing plate 4 coincides with the opening 3, making it easy to judge the degree of overlap between the bearing plate 4 and the opening 3.

[0035] Specifically, the cover 22 is provided with an annular groove 13, and the bearing plate 4 is rotatably connected in the annular groove 13, so as to realize the rotatable connection between the bearing plate 4 and the cover 22.

[0036] Specifically, the adsorbent is activated carbon and the radius of the pores 5 is smaller than that of the activated carbon to prevent the activated carbon from falling off the support plate 4 and affecting the dyeing effect.

[0037] Specifically, the length of the connecting post 7 is more than twice the height of the cup lid 2.

Claims

1. A test dyed steel cup characterized in that: The cup includes a cup body (1) and a cup cover (2), the cup cover (2) and the cup body (1) are threadedly connected, the cup cover (2) is hollow inside and is provided with a semicircular opening (3) at the bottom, a semicircular bearing disc (4) is rotatably arranged in the cup cover (2), the bearing disc (4) is used for laying adsorbent and is uniformly provided with air holes (5) at the bottom, a baffle (6) is arranged along the diameter of the bearing disc (4), the baffle (6) abuts against the top of the inner wall of the cup cover (2), a connecting column (7) is rotatably arranged in the center of the cup cover (2), recesses (8) are arranged on both sides of the lower end of the connecting column (7), protrusions (9) are fixedly arranged on the baffle (6) and are slidably connected in the recesses (8), a crossbar (10) is fixedly arranged at the top of the connecting column (7), screw holes (11) are symmetrically arranged at the top of the cup cover (2), and limiting bolts (12) are slidably arranged in the screw holes (11) through the crossbar.

2. A dyed steel cup for testing according to claim 1, characterized in that: The cup cover (2) includes an upper cover (21) and a cover body (22), the upper cover (21) and the cover body (22) are threadedly connected, and the upper cover (21) is rotatably connected with the connecting column (7).

3. A dyed steel cup for testing according to claim 2, characterized in that: A sealing strip is arranged at the top of the baffle (6) and abuts against the bottom of the upper cover (21).

4. The dyed steel cup for testing according to claim 2, characterized in that: One end of the upper cover (21) is provided with a line mark, when the crossbar is rotated to the mark, the bearing disc (4) is coincided with the opening (3).

5. The dyed steel cup for testing according to claim 2, characterized in that: The cover body (22) is provided with an annular sliding groove (13), and the bearing disc (4) is rotatably connected in the annular sliding groove (13).

6. The dyed steel cup for testing according to claim 1, wherein: The adsorbent is activated carbon.

7. A dyed steel cup for testing according to claim 6, characterized in that: The radius of the air holes (5) is smaller than that of the activated carbon.

8. The dyed steel cup for testing according to claim 1, wherein: The length of the connecting column (7) is greater than twice the height of the cup cover (2).