Novel graphite condenser

By improving the flange structure and anti-clogging components of the graphite condenser, the problem of time-consuming and laborious disassembly and assembly of traditional graphite condensers has been solved, enabling rapid disassembly and assembly of pipelines and prevention of blockage, thereby improving operational convenience and efficiency.

CN224080780UActive Publication Date: 2026-04-03NANTONG JIANGHAI GRAPHITE EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-04-03

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Abstract

The utility model relates to the field of graphite condensers, and discloses a novel graphite condenser which comprises a condenser main body, a connecting assembly is installed outside the condenser main body, an anti-blocking assembly is installed at the input end of the condenser main body, the connecting assembly comprises a plurality of first flanges, second flanges are clamped in the first flanges, and the second flanges are clamped in the second flanges. A pipeline is fixedly connected to the interior of the second flange, a plurality of shells are fixedly connected to the inner side of the first flange, inserting rods are slidably connected to the interiors of the shells, sliding plates are fixedly connected to the exteriors of the inserting rods, first springs are fixedly connected to the inner sides of the sliding plates, and pull rings are fixedly connected between the inner sides of the inserting rods. According to the utility model, the pipeline is clamped into the flange I, and the spring I pushes the sliding plate to drive the insertion rod to be inserted into the flange II, so that the pipeline can be quickly disassembled from the condenser main body, the operation is convenient and labor-saving, the installation efficiency is effectively improved, and the condenser main body is conveniently replaced or overhauled.
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Description

Technical Field

[0001] This utility model relates to the field of graphite condensers, and in particular to a novel graphite condenser. Background Technology

[0002] Graphite condensers are high-efficiency heat exchange devices widely used in chemical, petroleum, and metallurgical industries. They are particularly suitable for cooling and condensing high-temperature and highly corrosive fluids. Their main function is to cool high-temperature gases or steam through heat exchange, causing them to condense into liquids. They are commonly used in the treatment of liquefied gases, waste gas recovery, and steam condensation.

[0003] The core component of a graphite condenser is a heat exchange tube bundle made of graphite material. Graphite has excellent thermal conductivity, corrosion resistance, and high temperature resistance, and can withstand strong chemical corrosion and high temperature environments. Therefore, it exhibits extremely high stability when handling certain extreme working conditions. Its working principle is to transfer heat through high-temperature steam or gas through graphite pipes, while the cooling medium flows through external pipes and exchanges heat with the graphite pipes, thereby reducing the gas temperature, causing a phase change, and turning it into a liquid.

[0004] The advantages of graphite condensers include corrosion resistance, high temperature resistance, long service life, and high efficiency in heat exchange. Compared with traditional metal heat exchange equipment, graphite condensers can better cope with harsh working environments and reduce equipment failures and maintenance costs. However, the inlet and outlet pipes of traditional graphite condensers are fixed with flanges and bolts and nuts, which require auxiliary tools for disassembly and assembly, which is time-consuming, labor-intensive, and inefficient. Therefore, a new type of graphite condenser is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a novel graphite condenser, which aims to improve the traditional graphite condenser's inlet and outlet pipes, which are fixed with flanges and bolts and nuts, requiring auxiliary tools for disassembly and assembly, resulting in time-consuming, labor-intensive, and inefficient operations.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a novel graphite condenser, comprising a condenser body, a connecting component installed on the outside of the condenser body, and an anti-blocking component installed at the input end of the condenser body;

[0007] The connecting assembly includes multiple flanges, each flange having a flange two that engages inside the flange one. A pipe is fixedly connected inside the flange two. Multiple outer shells are fixedly connected to the inner side of each flange. Insert rods are slidably connected inside the outer shells. A slide plate is fixedly connected to the outside of the insert rods. A spring is fixedly connected to the inner side of the slide plate. Pull rings are fixedly connected between the inner sides of the multiple insert rods.

[0008] As a further description of the above technical solution:

[0009] The anti-clogging component includes a filter screen and a bracket. The filter screen is externally fixedly connected to the input end of the condenser body, and the bracket is externally fixedly connected to the input end of the condenser body. A rotating rod is rotatably connected inside the bracket. Multiple blades are fixedly connected to the outside of the rotating rod. A housing is fixedly connected to the outside of the rotating rod. Multiple springs are fixedly connected to the inner wall of the housing. Baffles are fixedly connected between the inner sides of the multiple springs. Multiple brushes are fixedly connected to the inner side of the baffles.

[0010] As a further description of the above technical solution:

[0011] The slide plate is slidably connected to the inner wall of the housing, and the insert rod is slidably connected to the inside of the flange.

[0012] As a further description of the above technical solution:

[0013] The insertion rod is externally inserted into the inside of the second flange, and the first spring is externally fixedly connected to the inner wall of the outer casing.

[0014] As a further description of the above technical solution:

[0015] The spring is internally fitted onto the outside of the insert rod.

[0016] As a further description of the above technical solution:

[0017] The rotating rod is externally rotatably connected to the inside of the filter screen, and the baffle is externally slidably connected to the inner wall of the housing.

[0018] As a further description of the above technical solution:

[0019] The brush is slidably connected to the outside of the housing, and the brush is slidably connected to the outside of the filter screen.

[0020] As a further description of the above technical solution:

[0021] The blades are arranged in concentric circles at equal intervals.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, by inserting the pipe into flange one and having spring one push the sliding plate to drive the insertion rod into flange two, the pipe can be quickly disassembled from the condenser body. The operation is convenient and labor-saving, effectively improving installation efficiency and facilitating the replacement or maintenance of the condenser body.

[0024] 2. In this utility model, the blades are rotated by airflow or water flow, which causes the rotating rod to drive the casing to rotate and, in conjunction with the spring, pushes the baffle, causing the brush to slide against the filter screen. This achieves the filtering of solid impurities through the filter screen, preventing blockage of the graphite tube inside the condenser body. At the same time, the brush cleans the impurities attached to the filter screen to the side, preventing the filter screen from clogging and affecting the conveying efficiency. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a novel graphite condenser proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the insert rod of a novel graphite condenser proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the structure of flange two of a novel graphite condenser proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the structure of a filter screen for a novel graphite condenser proposed in this utility model;

[0029] Figure 5 This is a schematic diagram of the structure of the brush of a novel graphite condenser proposed in this utility model.

[0030] Legend:

[0031] 1. Condenser body; 2. Flange 1; 3. Flange 2; 4. Pipe; 5. Outer shell; 6. Insert rod; 7. Slide plate; 8. Spring; 9. Pull ring; 10. Bracket; 11. Rotating rod; 12. Blade; 13. Sleeve; 14. Spring 2; 15. Baffle; 16. Brush; 17. Filter screen. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figures 1-3 The present invention provides an embodiment of a novel graphite condenser, comprising a condenser body 1, which is used to cool gaseous or liquid materials. A connecting component is installed on the outside of the condenser body 1, and an anti-blocking component is installed at the input end of the condenser body 1.

[0034] The connecting assembly includes multiple flanges 1 and 2. A flange 2 and 3 are internally engaged within flange 1 and 3. A pipe 4 is fixedly connected internally to flange 2 and 3. Multiple outer shells 5 are fixedly connected internally to flange 1 and 2. Insert rods 6 are slidably connected internally to outer shells 5. A sliding plate 7 is fixedly connected externally to insert rods 6. A spring 8 is fixedly connected internally to the sliding plate 7. Pull rings 9 are fixedly connected between the inner sides of the multiple insert rods 6. Flange 1 and 2 are used to connect other parts. The groove between flange 1 and flange 2 and 3 is irregularly shaped and deeper inside. Flange 2 and 3 are used to install pipe 4 onto the condenser body 1. Pipe 4 is used to transport gaseous or liquid materials. The outer shells 5 are used to connect and protect the internal parts. The insert rod 6 is used to block the retreat path of flange 2 3 and prevent flange 2 3 from falling off flange 1 2. The slide plate 7 is used to withstand the thrust from spring 1 8 and drive the insert rod 6 to move. Spring 1 8 is used to reset the insert rod 6. The pull ring 9 is used to drive multiple insert rods 6 to move together at the same time to achieve quick disassembly and assembly. The slide plate 7 is externally slidably connected to the inner wall of the outer shell 5 to limit the movement direction of the slide plate 7. The insert rod 6 is slidably connected to the inside of flange 1 2 to limit the movement direction of the insert rod 6. The insert rod 6 is externally inserted into the inside of flange 2 3 to fix flange 2 3. Spring 1 8 is externally fixedly connected to the inner wall of the outer shell 5. Spring 1 8 is internally sleeved on the outside of the insert rod 6 to keep spring 1 8 stable.

[0035] Reference Figure 1 , Figure 4 , Figure 5 The anti-clogging component includes a filter screen 17 and a bracket 10. The filter screen 17 is externally fixedly connected to the input end of the condenser body 1, and the bracket 10 is externally fixedly connected to the input end of the condenser body 1. A rotating rod 11 is rotatably connected inside the bracket 10. Multiple blades 12 are fixedly connected to the outside of the rotating rod 11. A housing 13 is fixedly connected to the outside of the rotating rod 11. Multiple springs 14 are fixedly connected to the inner wall of the housing 13. Baffles 15 are fixedly connected between the inner sides of the multiple springs 14. Multiple brushes 16 are fixedly connected to the inner side of the baffles 15. The filter screen 17 is used to filter solid impurities in the material to prevent clogging of the graphite tube. The bracket 10 is used to support the rotating rod 11, and the rotating rod 11 is used to drive the housing 13 to rotate. The blades 12 drive the rotating rod 11 to rotate. The housing 13 connects and protects the internal parts. The spring 14 pushes the baffle 15 to move. The baffle 15 pushes the brush 16 to move. The brush 16 cleans the impurities attached to the filter screen 17. The rotating rod 11 is externally rotatably connected to the inside of the filter screen 17 to keep the rotating rod 11 stable. The baffle 15 is externally slidably connected to the inner wall of the housing 13. The brush 16 is externally slidably connected to the inside of the housing 13. The housing 13 simultaneously restricts the movement direction of the baffle 15 and the brush 16. The inner side of the brush 16 is slidably connected to the outside of the filter screen 17 to achieve cleaning. The blades 12 are concentrically distributed at equal intervals to stabilize the rotation of the rotating rod 11.

[0036] Working principle: When using this device, first connect pipe 4 to the condenser body 1. Align flange 2 3 with the hole in flange 1 2 and insert it. Flange 2 3 will push the insert rod 6 inward and cause the sliding plate 7 to compress the spring 1 8. Then rotate flange 2 3 to make it lock into the deep part of flange 1 2. At this time, spring 1 8 will immediately push the sliding plate 7 to pop the insert rod 6 out and insert it into the interior of flange 2 3, blocking the retraction path of flange 2 3. This achieves the connection and fixation of pipe 4 to the condenser body 1. To remove, simply pull the pull ring 9 to retract the insert rod 6 into the outer casing 5. At the same time, the sliding plate 7 compresses the spring 1 8, allowing the insert rod 6 to disengage from flange 2 3. Then rotate flange 2 3 in the opposite direction to remove pipe 4. After connection, the condenser body 1 can be used to circulate the cooling medium inside the condenser body 1. Gas or liquid materials are introduced from the input end of the condenser body 1, first filtered by the filter screen 17 to remove impurities and prevent clogging of the graphite tube, and then cooled and discharged from the output end. During operation, the gas or liquid flow rate causes the blades 12 to rotate under the support of the bracket 10, which in turn drives the rotating rod 11 to rotate, and the casing 13 to rotate synchronously. In conjunction with the spring 14, the baffle 15 is pushed, which drives the brush 16 to press against the filter screen 17, thereby sliding on the filter screen 17. At this time, the impurities attached to the filter screen 17 are cleaned off and pushed aside to prevent clogging of the filter screen 17 and affecting the conveying efficiency. The operation is convenient and labor-saving.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel graphite condenser, comprising a condenser body (1), characterized in that: A connecting component is installed on the outside of the condenser body (1), and an anti-blocking component is installed at the input end of the condenser body (1); The connecting assembly includes multiple flanges (2), with flanges (3) engaged inside each flange (2). A pipe (4) is fixedly connected inside each flange (3). Multiple outer shells (5) are fixedly connected to the inner side of each flange (2). Insert rods (6) are slidably connected inside each outer shell (5). A sliding plate (7) is fixedly connected to the outside of each insert rod (6). A spring (8) is fixedly connected to the inside of each sliding plate (7). Pull rings (9) are fixedly connected between the inner sides of the multiple insert rods (6).

2. The novel graphite condenser according to claim 1, characterized in that: The anti-clogging component includes a filter screen (17) and a bracket (10). The filter screen (17) is externally fixedly connected to the input end of the condenser body (1). The bracket (10) is externally fixedly connected to the input end of the condenser body (1). A rotating rod (11) is rotatably connected inside the bracket (10). Multiple blades (12) are fixedly connected to the outside of the rotating rod (11). A housing (13) is fixedly connected to the outside of the rotating rod (11). Multiple springs (14) are fixedly connected to the inner wall of the housing (13). A baffle (15) is fixedly connected between the inner sides of the multiple springs (14). Multiple brushes (16) are fixedly connected to the inner side of the baffle (15).

3. The novel graphite condenser according to claim 1, characterized in that: The slide plate (7) is externally slidably connected to the inner wall of the outer shell (5), and the insert rod (6) is slidably connected to the inside of the flange (2).

4. A novel graphite condenser according to claim 1, characterized in that: The insertion rod (6) is externally inserted into the inside of the flange two (3), and the spring one (8) is externally fixedly connected to the inner wall of the outer shell (5).

5. A novel graphite condenser according to claim 1, characterized in that: The spring (8) is fitted inside the outside of the insert (6).

6. A novel graphite condenser according to claim 2, characterized in that: The rotating rod (11) is externally rotatably connected to the inside of the filter screen (17), and the baffle (15) is externally slidably connected to the inner wall of the casing (13).

7. A novel graphite condenser according to claim 2, characterized in that: The brush (16) is externally slidably connected to the inside of the housing (13), and the inner side of the brush (16) is slidably connected to the outside of the filter screen (17).

8. A novel graphite condenser according to claim 2, characterized in that: The blades (12) are distributed in concentric circles at equal intervals.