Horizontal tube nest efficient energy-saving heat exchanger

Abstract

The utility model provides a horizontal tube nest efficient energy-saving heat exchanger, and belongs to the technical field of heat exchangers. Comprising a tank body, partition plates are fixedly connected to the two ends of an inner cavity of the tank body, a plurality of heat exchange pipes are fixedly connected between the two partition plates, a plurality of isolation assemblies are fixedly connected to the portion, located between the two partition plates, of the inner cavity of the tank body, and one end of the top of the tank body fixedly communicates with a heat inflow pipe; the isolation assembly comprises a left plate fixedly connected to the inner side of the tank body; by arranging the heat exchange pipes and the isolation assemblies, the device can convey cold fluid through the uniformly distributed heat exchange pipes, then inject hot fluid with the quantity larger than that of the cold fluid for heat exchange, divide the interior of the tank body into a plurality of spaces through the isolation assemblies, slow down the flow speed of the hot fluid and disorganize the flow direction of the hot fluid, and improve the heat exchange efficiency. And the heat exchanger can be in full contact with the heat exchange tube, heat is conducted to the cold fluid, and the working efficiency of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of heat exchanger technology, and in particular to a horizontal tube heat exchanger with high efficiency and energy saving. Background Technology

[0002] A heat exchanger is a device used to transfer heat from a hot fluid to a cold fluid to meet specified process requirements. It is an industrial application of convective heat transfer and heat conduction, and the shell and tube type is one of them.

[0003] The patent with publication number CN219656674U discloses a high-efficiency and energy-saving shell and tube heat exchanger. This utility model includes a heat exchanger body with a hollow internal structure. A hot fluid inlet is installed at one end of the top of the heat exchanger body, a hot fluid outlet is installed at one end of the bottom of the heat exchanger body, a cold fluid outlet is installed at the end of the bottom of the heat exchanger body adjacent to the hot fluid outlet, a cold fluid inlet is installed at the top end of the heat exchanger body near the hot fluid inlet, a water inlet is opened in the bottom wall inside the cold fluid inlet, a sealing ring is fixedly connected to one side of the inner wall of the heat exchanger body, and a partition is fixedly connected to the middle of the inner side wall of the heat exchanger body.

[0004] In the above case, hot fluid is injected into the tank through three tubes to heat the cold fluid inside the tank. However, the amount of cold fluid inside the tank is much greater than that of hot fluid, which results in a longer time required to heat the cold fluid and low efficiency of the device.

[0005] Therefore, this utility model provides a horizontal tube-type high-efficiency energy-saving heat exchanger to meet the requirements. Utility Model Content

[0006] The purpose of this invention is to provide a horizontal tube heat exchanger that is highly efficient and energy-saving, in order to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a horizontal tube-and-shell high-efficiency energy-saving heat exchanger, comprising a tank body, with baffles fixedly connected to both ends of the inner cavity of the tank body, and a plurality of heat exchange tubes fixedly connected between the two baffles. A plurality of isolation components are fixedly connected to the inner cavity of the tank body located between the two baffles. A heat inflow pipe is fixedly connected to one end of the top of the tank body. Each isolation component includes a left plate fixedly connected to the inner side of the tank body. A plurality of connecting blocks are fixedly connected to the side of the left plate away from the heat inflow pipe, and the other side of the plurality of connecting blocks... A right plate is fixedly connected to the tank. Flow grooves are provided between the top of the left plate and the bottom of the right plate and the inner cavity of the tank. A hot outlet pipe is fixedly connected to the top of the tank away from the hot inlet pipe. A cold inlet pipe is fixedly connected to the side of the tank near the hot inlet pipe. A filter plate is slidably connected inside the top of the cold inlet pipe. The filter plate includes an outer sealing ring. Several supports are fixedly connected to the top of the sealing ring. The top of each support abuts against the top of the cold inlet pipe. The ends of the supports located outside the cold inlet pipe are fixedly connected to the same connecting ring.

[0008] In a preferred embodiment, a base frame is fixedly connected to both sides of the bottom of the tank, and an observation window is fixedly connected to one side of the tank.

[0009] In a preferred embodiment, both the heat inlet pipe and the heat outlet pipe are located between two partitions and on both sides of all the isolation components.

[0010] In a preferred embodiment, the number of the isolation components is three, which divides the space between the two partitions into four equal parts.

[0011] In a preferred embodiment, a movable cavity is formed between the left and right plates, and a fixing groove adapted to the heat exchange tube is provided on the inner side of the isolation assembly.

[0012] In a preferred embodiment, a cold outflow pipe is fixedly connected to the bottom end of the tank on the side away from the cold inflow pipe, and a valve is fixedly connected to the outside of the cold outflow pipe.

[0013] In a preferred embodiment, the top end of the cold inflow pipe is provided with several fixing grooves whose positions and shapes are adapted to the bracket, and handles are fixedly connected to both sides of the connecting ring.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention, by setting up heat exchange tubes and isolation components, allows the device to transport cold fluid through uniformly distributed heat exchange tubes, and then inject a larger quantity of hot fluid for heat exchange. The isolation components divide the inside of the tank into multiple spaces, slow down the flow rate of the hot fluid, and disrupt the flow direction of the hot fluid, so that it can fully contact the heat exchange tubes and transfer heat to the cold fluid, thereby improving the working efficiency of the device.

[0016] This utility model, by setting a sealing ring, a bracket, and a connecting ring, enables the device to ensure a seal between the filter plate and the cold inlet pipe through the sealing ring. Furthermore, the design of the bracket and mounting ring allows the filter plate to be fitted inside the cold inlet pipe, simplifying the filter plate replacement process, speeding up the replacement process, and improving the practicality of the device. Attached Figure Description

[0017] Figure 1 A three-dimensional structural diagram of a horizontal shell-and-tube high-efficiency energy-saving heat exchanger;

[0018] Figure 2 A cross-sectional three-dimensional structural diagram of the tank;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the filter plate.

[0020] In the diagram: 1. Tank body; 2. Baffle plate; 3. Heat exchange tube; 4. Isolation assembly; 401. Left plate; 402. Connecting block; 403. Right plate; 5. Hot inlet pipe; 6. Hot outlet pipe; 7. Cold inlet pipe; 8. Filter plate; 9. Sealing ring; 10. Support; 11. Connecting ring; 12. Handle; 13. Base frame; 14. Cold outlet pipe. Detailed Implementation

[0021] The present invention will be further described below with reference to the embodiments.

[0022] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention; the conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the concept of the present invention are all within the scope of protection claimed by the present invention.

[0023] Please see Figures 1-3This utility model provides a horizontal tube-and-shell high-efficiency energy-saving heat exchanger, including a tank body 1. Both ends of the inner cavity of the tank body 1 are fixedly connected to partitions 2. A plurality of heat exchange tubes 3 are fixedly connected between the two partitions 2. A plurality of isolation components 4 are fixedly connected to the inner cavity of the tank body 1 located between the two partitions 2. A hot inflow pipe 5 is fixedly connected to one end of the top of the tank body 1. A cold inflow pipe 7 is fixedly connected to the side of the tank body 1 near the hot inflow pipe 5. A filter plate 8 is slidably connected inside the top of the cold inflow pipe 7. The filter plate 8 includes an outer sealing ring 9, and a plurality of [missing information - likely related to heat exchange tubes] are fixedly connected to the top of the sealing ring 9. The support 10 has its top end abutting against the top of the cold inlet pipe 7. Several supports 10 are fixedly connected to the same connecting ring 11 at one end outside the cold inlet pipe 7. The bottom of the tank 1 is fixedly connected to both sides of the bottom of the tank 1. An observation window is fixedly connected to one side of the tank 1. The bottom end of the tank 1 away from the cold inlet pipe 7 is fixedly connected to the cold outlet pipe 14. A valve is fixedly connected to the outside of the cold outlet pipe 14. Several fixing grooves with positions and shapes adapted to the supports 10 are opened at the top of the cold inlet pipe 7. The connecting ring 11 is fixedly connected to both sides of the connecting ring 11.

[0024] The filter plate 8 is slid into the cold inlet pipe 7 by the handle 12, so that the bracket 10 is locked into the fixing groove. The cold fluid is added to the cold inlet pipe 7, filtered by the filter plate 8, and then the cold fluid enters the tank 1.

[0025] The sealing ring 9 fits tightly between the inner cavities of the cold inlet pipe 7, ensuring a leak-free seal on the outside of the filter plate 8. The bracket 10 abuts against the top of the cold inlet pipe 7, providing stable support for the filter plate 8 and allowing it to be securely fitted inside the cold inlet pipe 7. Even under high pressure or high-speed fluid flow, the filter plate 8 remains stable and will not shake or fall off. The connecting ring 11 connects multiple brackets 10 together, forming an easy-to-grip and operate integrated structure, which greatly simplifies the steps of replacing the filter plate 8, significantly speeds up the replacement process, reduces downtime, and improves the utilization and practicality of the entire device.

[0026] Please see Figures 1-3 The isolation assembly 4 includes a left plate 401 fixedly connected to the inside of the tank 1. Several connecting blocks 402 are fixedly connected to the side of the left plate 401 away from the heat inflow pipe 5. The same right plate 403 is fixedly connected to the other side of the several connecting blocks 402. Flow grooves are left between the top of the left plate 401 and the bottom of the right plate 403 and the inner cavity of the tank 1. A heat outflow pipe 6 is fixedly connected to the top of the tank 1 away from the heat inflow pipe 5. The heat inflow pipe 5 and the heat outflow pipe 6 are both located between the two partitions 2 and on both sides of all the isolation assemblies 4. There are three isolation assemblies 4, which divide the space between the two partitions 2 into four equal spaces. A movable cavity is formed between the left plate 401 and the right plate 403. A fixing groove adapted to the heat exchange pipe 3 is opened on the inside of the isolation assembly 4.

[0027] Then it enters the annular heat exchange tubes 3 and flows to the other end. At the same time, the hot fluid is added into the tank 1 through the hot inlet pipe 5. The space between the two baffles 2 flows through the flow channel and moving cavity inside the isolation component 4. The cold fluid and the hot fluid exchange heat in the tank 1 through the heat exchange tubes 3. Then the heated cold fluid flows out of the heat exchanger through the cold outlet pipe 14, and the heated hot fluid flows out of the heat exchanger through the hot outlet pipe 6.

[0028] The heat exchange tubes 3 are evenly distributed inside the tank 1, acting as a bridge for heat transfer between the cold and hot fluids. The flow space and quantity of the hot fluid are greater than those of the cold fluid, which ensures that the hot fluid has sufficient heat supply to effectively heat the cold fluid. The isolation components 4 divide the interior of the tank 1 into multiple relatively independent but interconnected spaces. This design significantly slows down the flow rate of the hot fluid. When the hot fluid flows through these spaces divided by the isolation components 4, its flow direction is constantly disrupted, thereby increasing the contact area and contact time between the hot fluid and the heat exchange tubes 3, and thus transferring more heat to the cold fluid. This not only improves the working efficiency of the device, but also ensures the stability and reliability of the heat exchange process.

[0029] The working principle and usage process of this utility model are as follows: The filter plate 8 is slid into the cold inlet pipe 7 through the handle 12, so that the bracket 10 is locked into the fixing groove. The cold fluid is added to the cold inlet pipe 7 and filtered by the filter plate 8. Then the cold fluid enters the tank 1 and then enters the annular heat exchange tubes 3 and flows to the other end. At the same time, the hot fluid is added to the tank 1 through the hot inlet pipe 5. The space between the two partitions 2 flows through the flow groove and moving cavity inside the isolation component 4. The cold fluid and the hot fluid exchange heat in the tank 1 through the heat exchange tubes 3. Then the heated cold fluid flows out of the heat exchanger through the cold outlet pipe 14, and the heated hot fluid flows out of the heat exchanger through the hot outlet pipe 6.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A horizontal tube high-efficiency energy-saving heat exchanger comprising a tank body (1), characterized in that, The both ends of the inner cavity of the tank body (1) are fixedly connected with the partition plates (2), a plurality of heat exchange pipes (3) are fixedly connected between the two partition plates (2), a plurality of isolation assemblies (4) are fixedly connected in the inner cavity of the tank body (1) between the two partition plates (2), one end of the top of the tank body (1) is fixedly connected with the hot flow inlet pipe (5), the isolation assembly (4) comprises the left plate (401) fixedly connected to the inner side of the tank body (1), a plurality of connecting blocks (402) are fixedly connected to the side of the left plate (401) away from the hot flow inlet pipe (5), the same right plate (403) is fixedly connected to the other side of the connecting blocks (402), the top of the left plate (401) and the bottom of the right plate (403) are both left with flow grooves between the inner cavity of the tank body (1), one end of the top of the tank body (1) away from the hot flow inlet pipe (5) is fixedly connected with the hot flow outlet pipe (6), one side of the tank body (1) close to the hot flow inlet pipe (5) is fixedly connected with the cold flow inlet pipe (7), the inside of the top end of the cold flow inlet pipe (7) is slidably connected with the filter plate (8), the filter plate (8) comprises the sealing ring (9) on the outer side, a plurality of supports (10) are fixedly connected to the top of the sealing ring (9), the top end of the support (10) abuts against the top of the cold flow inlet pipe (7), the same connecting ring (11) is fixedly connected to one end of the support (10) on the outer side of the cold flow inlet pipe (7).

2. The horizontal tube high-efficiency energy-saving heat exchanger according to claim 1, characterized in that, The bottom of the tank body (1) is fixedly connected with the bottom frame (13) on both sides, and one side of the tank body (1) is fixedly connected with the observation window.

3. The horizontal tube high-efficiency energy-saving heat exchanger according to claim 1, characterized in that, The hot flow inlet pipe (5) and the hot flow outlet pipe (6) are located between the two partition plates (2) and on both sides of all the isolation assemblies (4).

4. The horizontal tube high-efficiency energy-saving heat exchanger according to claim 1, characterized in that, The number of the isolation assemblies (4) is three, which divides the space between the two partition plates (2) into four equal parts.

5. The horizontal tube high-efficiency energy-saving heat exchanger according to claim 1, characterized in that, The moving cavity is formed between the left plate (401) and the right plate (403), and the fixing grooves suitable for the heat exchange pipes (3) are formed in the inner side of the isolation assembly (4).

6. The horizontal tube high-efficiency energy-saving heat exchanger according to claim 1, characterized in that, The bottom end of the side of the tank body (1) away from the cold flow inlet pipe (7) is fixedly connected with the cold flow outlet pipe (14), and the valve is fixedly connected to the outer side of the cold flow outlet pipe (14).

7. The horizontal tube high-efficiency energy-saving heat exchanger according to claim 1, characterized in that, A plurality of fixing grooves suitable for the supports (10) in position and shape are formed in the top end of the cold flow inlet pipe (7), and the carrying handles (12) are fixedly connected to both sides of the connecting ring (11).

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