Warping degree tester convenient to install and position

The design of the fixing frame and locking mechanism solves the problems of cumbersome installation and inconvenient positioning of the distance sensor in the warp tester, enabling quick assembly and disassembly and accurate positioning, thus improving testing efficiency.

CN224080967UActive Publication Date: 2026-04-03SHENZHEN MINGHUIYUAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing warp testers have cumbersome distance sensor installation and lack a rapid positioning structure, which affects their efficiency.

Method used

The system employs components such as a fixed frame, an electric telescopic rod, a fixed column, a connecting column, and a distance sensor. Through a locking mechanism consisting of a sliding groove, a shaped block, a limit rod, and a spring, it enables the rapid assembly and disassembly of the distance sensor and precise positioning.

Benefits of technology

It enables "one-click" installation and positioning of the ranging sensor, and the position can be quickly adjusted, significantly improving testing efficiency.

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Abstract

The utility model discloses a warping degree tester convenient to install and position, which relates to the technical field of testing equipment and comprises a fixing frame, an electric telescopic rod is installed in the fixing frame in a limited sliding mode, a fixing column is fixedly installed at the telescopic end of the electric telescopic rod, and a sliding groove is formed in one end, away from the electric telescopic rod, of the fixing column. A connecting column is movably clamped in the sliding groove, and a distance measuring sensor is fixedly installed at the end, away from the fixing column, of the connecting column. During installation, the connecting column is guided in along the rectangular sliding groove, the special-shaped block is pushed to compress the first spring, and the limiting rod is driven to move downwards; and after the limiting groove is aligned, the second spring pushes the limiting rod to be automatically locked. During disassembly, unlocking can be achieved by pulling down the pull ring, and the first spring automatically pops up the connecting column. One-button type installation and positioning of the distance measuring sensor are achieved, the connection rigidity is guaranteed, the position of the sensor can be rapidly adjusted, and the testing efficiency is remarkably improved.
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Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, and in particular to a warpage tester that is easy to install and position. Background Technology

[0002] With the development of electronic sensing technology, laser ranging and image processing technology, modern warp testers have gradually integrated high-precision displacement sensors, non-contact laser scanning modules and real-time data processing systems. They can quickly capture micron-level deformation and automatically analyze warp curves and parameters through software. They are widely used in semiconductor, PCB, composite material and other fields to improve product quality and process optimization efficiency.

[0003] A warpage tester disclosed in Chinese patent CN210036678U includes a control box, a worktable, and a distance sensor. The worktable is mounted on the control box and is used to place materials. The distance sensor is slidably mounted on the worktable and is used to slide relative to the worktable under the control of the control box to measure the distance between itself and various points on the material.

[0004] The existing warpage tester described above fixes the distance sensor to a slider, which is then slidably mounted on a guide rail bracket, allowing the distance sensor to move along the guide rail to adjust its detection position. However, this method of installing the distance sensor has the following drawbacks: First, the sensor and slider are fixedly connected, requiring tools for assembly and disassembly, making the process cumbersome; second, it lacks a quick positioning structure, necessitating repeated calibration of the reference position after reinstallation, thus affecting efficiency.

[0005] To address the aforementioned problems, this utility model proposes a warpage tester that is easy to install and position. Utility Model Content

[0006] To address the problems existing in the background technology, this utility model proposes a warpage tester that is easy to install and position.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a warpage tester that is easy to install and position, comprising a fixed frame, an electric telescopic rod that is slidably mounted inside the fixed frame, a fixed column that is fixedly mounted on the telescopic end of the electric telescopic rod, a groove that is formed at the end of the fixed column opposite to the electric telescopic rod, a connecting column that is movably engaged inside the groove, and a distance measuring sensor that is fixedly mounted at the end of the connecting column opposite to the fixed column; a placement frame that is fixedly mounted on the bottom surface inside the fixed frame, and an anti-slip groove that is formed on the upper surface of the placement frame.

[0008] The present invention is further configured such that side sliding grooves are provided on both sides of the inner wall of the fixing frame, and a movable plate is slidably installed inside the two side sliding grooves. A T-shaped sliding groove is provided on the lower end face of the movable plate, and a T-shaped slider is slidably installed inside the T-shaped sliding groove. The bottom end of the T-shaped slider is fixedly connected to the fixing column.

[0009] The present invention is further configured such that a guide groove is provided on the rear side of the inner side of the fixing frame, a connecting block is slidably installed inside the guide groove, the connecting block is fixedly connected to the end of the electric telescopic rod away from the fixing column, and a screw is rotatably installed inside the guide groove, the screw being threadedly connected to the connecting block.

[0010] The present invention is further configured such that a motor is fixedly installed on the side wall of the fixing frame, and the output shaft of the motor is fixedly connected to one end of the screw.

[0011] The present invention is further configured such that a shaped block is slidably installed inside the slide groove, a first spring is fixedly connected inside the slide groove, the other end of the first spring is fixedly connected to the shaped block, and an inclined groove is formed on the bottom side of the shaped block; a limiting rod is slidably provided on the bottom side of the fixed column, and the limiting rod is slidably engaged with the inside of the inclined groove; a limiting groove is formed on the bottom side of the connecting column, and the limiting rod is inserted into the limiting groove.

[0012] The present invention is further configured such that a fixing plate is fixedly installed at one end of the limiting rod away from the irregular block, a pull ring is fixedly installed on the lower end face of the fixing plate, and a second spring is fixedly connected to both sides of the upper end face of the fixing plate, and the other end of the second spring is fixedly connected to the outer wall of the fixing column.

[0013] The present invention is further configured such that rectangular sliding grooves are provided on both sides of the inner side of the sliding groove, and rectangular sliders are fixedly installed on both sides of the connecting column and the irregular block, and the rectangular sliders slide in cooperation with the rectangular sliding grooves.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This easy-to-install and position warpage tester consists of core components such as a fixed frame, electric telescopic rod, fixed column, connecting column, and distance sensor. A locking mechanism comprised of a sliding groove, irregularly shaped block, limit rod, and spring assembly enables rapid assembly and disassembly. During installation, the connecting column is guided along the rectangular sliding groove, pushing the irregularly shaped block to compress the first spring, causing the limit rod to move downwards. Once the limit groove is aligned, the second spring pushes the limit rod to automatically lock. For disassembly, pulling down the pull ring unlocks the device, and the first spring automatically ejects the connecting column. This achieves "one-click" installation and positioning of the distance sensor, ensuring connection rigidity while allowing for rapid sensor position adjustment, significantly improving testing efficiency. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the present invention;

[0019] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 This utility model Figure 2 Enlarged view of point B in the middle;

[0021] Figure 5 This is a partial cross-sectional view of the present invention.

[0022] Figure 6 This is a schematic diagram of a partial cross-sectional structure of the present invention.

[0023] Reference numerals: 1. Fixing frame; 2. Electric telescopic rod; 3. Fixing column; 4. Slide groove; 5. Connecting column; 6. Distance sensor; 7. Placement frame; 8. Anti-slip groove; 9. Side slide groove; 10. Moving plate; 11. T-shaped slide groove; 12. T-shaped slider; 13. Guide groove; 14. Connecting block; 15. Screw; 16. Motor; 17. Irregular block; 18. First spring; 19. Inclined groove; 20. Limiting rod; 21. Limiting groove; 22. Fixing plate; 23. Pull ring; 24. Second spring; 25. Rectangular slide groove; 26. Rectangular slider. Detailed Implementation

[0024] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0026] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0027] Please see Figure 1-6This utility model provides a technical solution: a warpage tester that is easy to install and position, including a fixed frame 1. An electric telescopic rod 2 is slidably mounted inside the fixed frame 1. A guide groove 13 is opened on the rear side of the fixed frame 1. A connecting block 14 is slidably mounted inside the guide groove 13. The connecting block 14 is fixedly connected to the end of the electric telescopic rod 2 opposite to the fixed column 3. A screw 15 is rotatably mounted inside the guide groove 13. The screw 15 is threadedly connected to the connecting block 14. A motor 16 is fixedly mounted on the side wall of the fixed frame 1. The output shaft of the motor 16 is fixedly connected to one end of the screw 15.

[0028] A fixed post 3 is fixedly installed on the telescopic end of the electric telescopic pole 2. A groove 4 is opened on the end of the fixed post 3 away from the electric telescopic pole 2. A connecting post 5 is movably engaged inside the groove 4. A shaped block 17 is slidably installed inside the groove 4. A first spring 18 is fixedly connected inside the groove 4. The other end of the first spring 18 is fixedly connected to the shaped block 17. An inclined groove 19 is opened on the bottom side of the shaped block 17. A limiting rod 20 is slidably provided on the bottom side of the fixed post 3. The limiting rod 20 slides and engages with the inclined groove 19. A limiting groove 21 is opened on the bottom side of the connecting post 5. The limiting rod 20 is inserted and engaged with the limiting groove 21.

[0029] A distance measuring sensor 6 is fixedly installed at the end of the connecting column 5 that is away from the fixed column 3.

[0030] In this embodiment of the invention: a placement rack 7 is fixedly installed on the inner bottom surface of the fixing frame 1, and an anti-slip groove 8 is provided on the upper surface of the placement rack 7. The placement rack 7 provides a stable support surface, and the anti-slip groove 8 prevents the object being tested from sliding, ensuring the accuracy of the test.

[0031] In this embodiment of the utility model: the inner wall of the fixing frame 1 is provided with side sliding grooves 9 on both sides, and a movable plate 10 is slidably installed inside the two side sliding grooves 9. A T-shaped sliding groove 11 is provided on the lower end surface of the movable plate 10, and a T-shaped slider 12 is slidably installed inside the T-shaped sliding groove 11. The bottom end of the T-shaped slider 12 is fixedly connected to the fixing post 3.

[0032] In this embodiment of the utility model: a fixing plate 22 is fixedly installed at one end of the limiting rod 20 away from the irregular block 17, a pull ring 23 is fixedly installed on the lower end face of the fixing plate 22, and a second spring 24 is fixedly connected to both sides of the upper end face of the fixing plate 22. The other end of the second spring 24 is fixedly connected to the outer wall of the fixing column 3. This facilitates manual operation of the limiting rod 20, and the second spring 24 provides a stable restoring force.

[0033] In this embodiment of the invention: rectangular sliding grooves 25 are provided on both sides of the inner side of the sliding groove 4, and rectangular sliders 26 are fixedly installed on both sides of the connecting post 5 and the irregular block 17. The rectangular sliders 26 slide in cooperation with the rectangular sliding grooves 25. The rectangular guide structure ensures accurate positioning when the connecting post 5 is inserted, preventing skewing.

[0034] Working principle:

[0035] When installing the ranging sensor 6, the operator must accurately align the mounting end of the connecting post 5 with the entrance of the slide groove 4. Guided by the cooperation of the rectangular slide groove 25 and the rectangular slider 26, ensure that the limiting groove 21 on the connecting post 5 maintains a vertically downward orientation and smoothly slides into the slide groove 4. During this installation process, the front end face of the connecting post 5 contacts the irregularly shaped block 17 and applies a pushing force, forcing the irregularly shaped block 17 to slide smoothly along the inner wall of the slide groove 4. This action simultaneously causes the first spring 18 to undergo uniform compression deformation. The movement of the irregularly shaped block 17, through the cooperation of its inclined groove 19 and the inclined surface of the limiting rod 20, precisely guides the limiting rod 20 to move downwards in the vertical direction, allowing the limiting rod 20 to completely exit the internal space of the slide groove 4. At this time, the second spring 24, having lost its restraint, elastically elongates. When the connecting post 5 continues to move downward until its limiting groove 21 is accurately aligned with the installation position of the limiting rod 20, the restoring force of the second spring 24 is transmitted through the fixing plate 22, pushing the limiting rod 20 into the limiting groove 21 to form a reliable mechanical lock, thereby completing the quick installation and fixing of the ranging sensor 6. During disassembly, the operator needs to apply vertical downward force to the pull ring 23, which drives the limiting rod 20 to move downward against the elastic force of the second spring 24 through the fixing plate 22, so that the limiting rod 20 is completely freed from the constraint of the limiting groove 21. At this time, the restoring force of the first spring 18 pushes the irregular block 17 to slide outward, thereby smoothly pushing the connecting post 5 out of the slide groove 4, realizing the safe disassembly of the ranging sensor 6.

[0036] During position adjustment, the starter motor 16 drives the screw 15 to rotate, which in turn drives the connecting block 14 to make precise lateral linear movement along the guide groove 13 through threaded transmission, thereby causing the electric telescopic rod 2 and the distance sensor 6 to move laterally as a whole. Simultaneously, by controlling the extension or retraction of the telescopic end of the electric telescopic rod 2, the fixed column 3 and the distance sensor 6 are adjusted longitudinally. The T-shaped slide groove 11 on the moving plate 10 and the T-shaped slider 12 at the bottom of the fixed column 3 form a precise fit, ensuring that the fixed column 3 maintains a stable trajectory during movement and effectively preventing deviation or swaying. This adjustment mechanism, through the coordinated work of the motor 16 and the electric telescopic rod 2, can achieve precise positioning of the distance sensor 6 in both horizontal and vertical directions, meeting the needs of different measurement scenarios.

[0037] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A warpage tester which is easy to install and position, comprising a fixing frame (1), characterized in that: The inside of the fixed frame (1) is slidably provided with an electric telescopic rod (2), and the telescopic end of the electric telescopic rod (2) is fixedly provided with a fixed column (3), and the end of the fixed column (3) away from the electric telescopic rod (2) is provided with a sliding groove (4), and the inside of the sliding groove (4) is movably provided with a connecting column (5), and the end of the connecting column (5) away from the fixed column (3) is fixedly provided with a distance measuring sensor (6); The inside bottom surface of the fixed frame (1) is fixedly provided with a placing frame (7), and the upper end surface of the placing frame (7) is provided with an anti-skid groove (8).

2. The warpage tester of claim 1, wherein: The inner wall of the fixed frame (1) is provided with side edge sliding grooves (9) on both sides, and the inside of the two side edge sliding grooves (9) is slidably provided with a moving plate (10), and the lower end surface of the moving plate (10) is provided with a T-shaped sliding groove (11), and the inside of the T-shaped sliding groove (11) is slidably provided with a T-shaped sliding block (12), and the bottom end of the T-shaped sliding block (12) is fixedly connected with the fixed column (3).

3. The warpage tester of claim 1, wherein: The inside rear side of the fixed frame (1) is provided with a guide groove (13), and the inside of the guide groove (13) is slidably provided with a connecting block (14), and the connecting block (14) is fixedly connected with the end of the electric telescopic rod (2) away from the fixed column (3), and the inside of the guide groove (13) is rotatably provided with a screw rod (15), and the screw rod (15) is threadedly connected with the connecting block (14).

4. The warpage tester of claim 1, wherein: The side wall of the fixed frame (1) is fixedly provided with a motor (16), and the output shaft of the motor (16) is fixedly connected with one end of the screw rod (15).

5. The warpage tester of claim 1, wherein: The inside of the sliding groove (4) is slidably provided with a special-shaped block (17), the inside of the sliding groove (4) is fixedly provided with a first spring (18), the other end of the first spring (18) is fixedly connected with the special-shaped block (17), and the bottom side of the special-shaped block (17) is provided with an inclined groove (19); The bottom side of the fixed column (3) is slidably provided with a limiting rod (20), and the limiting rod (20) is slidably matched with the inside of the inclined groove (19); The bottom side of the connecting column (5) is provided with a limiting groove (21), and the limiting rod (20) is insertedly matched with the limiting groove (21).

6. The warpage tester of claim 5, wherein: The end of the limiting rod (20) away from the special-shaped block (17) is fixedly provided with a fixed plate (22), the lower end surface of the fixed plate (22) is fixedly provided with a pull ring (23), the upper end surface of the fixed plate (22) is fixedly provided with a second spring (24) on both sides, and the other end of the second spring (24) is fixedly connected with the outer wall of the fixed column (3).

7. The warpage tester of claim 1, wherein: The inside of the sliding groove (4) is provided with a rectangular sliding groove (25) on both sides, and the connecting column (5) and the special-shaped block (17) are fixedly provided with a rectangular sliding block (26) on both sides, and the rectangular sliding block (26) is slidably matched with the rectangular sliding groove (25).

Citation Information

Patent Citations

  • Warping degree tester

    CN210036678U