Anti-clamping stagnation coil flattening power module for coreless motor coil flattening device
By combining a rotary drive gear and a universal sliding component, the problem of uneven force during the flattening process of hollow coils is solved, resulting in a more stable flattening and forming effect and a higher yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-03
AI Technical Summary
When the existing drive assembly drives the first and second pressing plates, the hollow coil is subjected to uneven force and is prone to force deviation, resulting in unstable flattening and forming effect and high scrap rate.
The rotary drive active gear structure and universal sliding components are adopted. Through the meshing of the active and driven linkage cutting discs, combined with the front and rear universal sliding components and elastic clamping unit, the accuracy and smoothness of the cutting disc are ensured.
It improves the stability and yield of hollow coil flattening and forming, avoids wire bundle misalignment during the flattening process, and enhances the uniformity and consistency of the flattening effect.
Smart Images

Figure CN224083390U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hollow cup motor coil production technology, and in particular relates to an anti-jamming coil flattening power module for a hollow cup motor coil flattening device. Background Technology
[0002] In the production process of coreless motors, coil fabrication is a crucial step, encompassing multiple processes such as winding, flattening, wire end removal, and tinning. Among these, the flattening process plays a decisive role in the final performance and quality of the motor. After the enameled wire is wound on the winding die to form a hollow coil with multiple wire ends, it must be flattened into a flat shape before proceeding to subsequent processes such as wire end removal and tinning.
[0003] In the prior art, Chinese patent CN203708033U discloses a coil flattening mechanism in the manufacturing process of motor coils. This mechanism includes a clamping component for gripping a hollow coil, a flattening component for flattening the hollow coil, and a moving component that drives the clamping component to a winding mold. The driving assembly includes a gear located below the second actuating block, a rack meshing with the gear, and a cylinder for driving the rack. The operating mechanism of the driving assembly is as follows: the cylinder pushes the rack to move, causing the two gears meshing with it to rotate. The second actuating block connected to the gear rotates accordingly. Since the first actuating block is engaged with the second actuating block, the first actuating block also rotates with the gear. The first and second pressing plates are respectively connected to the first actuating block, thereby achieving a misaligned movement of the first pressing plate relative to the second pressing plate, thus flattening the hollow coil into shape.
[0004] The shortcomings of existing technologies lie in the fact that when the first and second pressing plates are driven by the existing drive components, their movement paths are entirely controlled by the drive components. In practice, due to the relatively long length of the first and second pressing plates and the lack of effective guiding structures in the vertical direction, as well as the fact that the direct power (cylinder-driven rack structure) is located on one side of the gear, the movement accuracy of the first and second pressing plates is low and their movement is not smooth. Ultimately, this leads to uneven force or even force misalignment when flattening and shaping the hollow coil, making it difficult to ensure the stability of the flattening and shaping effect, resulting in a high scrap rate.
[0005] Therefore, it is necessary to provide a new anti-jamming coil flattening power module for a hollow cup motor coil flattening device to solve the above-mentioned technical problems. Summary of the Invention
[0006] (a) Technical problems to be solved
[0007] Based on this, the present invention provides an anti-jamming coil flattening power module for a hollow cup motor coil flattening device, in order to solve the technical problem that when the existing drive assembly drives the first pressing plate and the second pressing plate to flatten and wind the hollow coil, the hollow coil is subjected to uneven force or even force deviation, making it difficult to ensure the stability of the flattening and forming effect and resulting in a high scrap rate.
[0008] (II) Technical Solution
[0009] To solve the above-mentioned technical problems, this utility model proposes an anti-jamming coil flattening power module for a hollow cup motor coil flattening device, comprising: an active linkage rolling disc, a driven linkage rolling disc, and a rack. A driving gear is fixedly connected to the active linkage rolling disc, and a driven gear is fixedly connected to the driven linkage rolling disc. The rack meshes with both the driving gear and the driven gear. The anti-jamming coil flattening power module for the hollow cup motor coil flattening device further includes a rotary drive and a front universal sliding assembly. The rotary drive is located below and connected to the driving gear. The front universal sliding assembly includes a second support block and a second pressure plate, with the second support block fixed to the wheel system mounting block. On the other side of the upper part, the second support block is a rectangular frame with an opening at the top. The second pressure plate is vertically placed over the upper opening of the second support block. The second pressure plate is a door frame shape. The bottom of the second support block and the second pressure plate together form a second rectangular receiving cavity. The first and second front and rear thread-rolling plates are both installed through the second rectangular receiving cavity. The lower surface of the second pressure plate is uniformly embedded with a second upper universal ball. The bottom surface of the groove of the second support block is uniformly embedded with a second lower universal ball. The upper surfaces of the first and second front and rear thread-rolling plates abut against the second upper universal ball. The lower surfaces of the first and second front and rear thread-rolling plates abut against the second lower universal ball.
[0010] Preferably, the second support block is provided with a first opening stroke adjusting bolt and a second opening stroke adjusting bolt on both sides; the first opening stroke adjusting bolt is threaded to one side wall of the second support block and is positioned opposite the outer side wall of the first front and rear thread rolling plates; the second opening stroke adjusting bolt is threaded to the other side wall of the second support block and is positioned opposite the outer side wall of the second front and rear thread rolling plates.
[0011] Preferably, the anti-jamming coil flattening power module for the hollow cup motor coil flattening device further includes a rear universal sliding assembly. The rear universal sliding assembly includes a first support block and a first pressure plate. The first support block is fixed to one side of the upper part of the wheel system mounting block. The first support block is a rectangular frame with an opening at the top. The first pressure plate covers the upper opening end of the first support block in the horizontal direction, and the first support block and the first pressure plate together form a first rectangular receiving cavity. The first and second front and rear thread-rolling plates are both disposed through the first rectangular receiving cavity. The lower surface of the first pressure plate is uniformly embedded with a first upper universal ball, and the bottom surface of the groove of the first support block is uniformly embedded with a first lower universal ball. The upper surfaces of the first and second front and rear thread-rolling plates abut against the first upper universal ball, and the lower surfaces of the first and second front and rear thread-rolling plates abut against the first lower universal ball.
[0012] Preferably, the rack includes a toothed surface and a toothless surface arranged opposite each other. The anti-jamming coil flattening power module for the hollow cup motor coil flattening device further includes a wheel system mounting block and an elastic clamping unit. The wheel system mounting block includes a strip mounting groove, which is formed within the wheel system mounting block and the groove opening penetrates one side wall of the wheel system mounting block. The rack is slidably mounted within the strip mounting groove. The elastic clamping unit includes a rolling clamping wheel that passes through the groove opening of the strip mounting groove and abuts against the toothless surface, and a compression spring for applying pressure to the rolling clamping wheel. There are two rolling clamping wheels, and the two rolling clamping wheels are respectively positioned opposite the driving gear and the driven gear.
[0013] Preferably, the elastic clamping unit further includes a roller connecting plate and a connecting adjusting bolt; one end of the connecting adjusting bolt is fixedly connected to the wheel system mounting block, and the other end of the connecting adjusting bolt passes through the roller connecting plate and is slidably connected to the roller connecting plate; the compression spring is sleeved on the connecting adjusting bolt, and both ends of the compression spring abut against the wheel system mounting block and the roller connecting plate respectively, and the rolling clamping wheel is rotatably connected to the roller connecting plate.
[0014] Preferably, the rolling pressing wheel is a bearing; the roller connecting plate is rectangular in shape, and each end of the roller connecting plate is provided with a recessed wheel groove, in which a rolling pressing wheel is installed; the roller connecting plate is provided with a recessed spring receiving groove on the side near the wheel system mounting block, and there are four spring receiving grooves, which are respectively located at the four corners of the roller connecting plate, and each spring receiving groove is provided with a compression spring.
[0015] Preferably, a recessed block mounting groove is provided on each side of the strip mounting groove, and the block mounting groove communicates with the strip mounting groove. The anti-jamming coil flattening power module for the hollow cup motor coil flattening device also includes two sets of sliding stroke adjustment block units respectively provided on both sides of the strip mounting groove. The sliding stroke adjustment block unit includes a limiting block and an adjusting stud. The lower part of the limiting block is fixed in the block mounting groove by a threaded connector. One end of the adjusting stud is threadedly connected to the upper part of the limiting block, and the other end of the adjusting stud extends into the strip mounting groove. The adjusting stud is positioned directly opposite the rack.
[0016] Preferably, the gear mounting block is further provided with a first gear mounting cavity and a second gear mounting cavity that pass through it and are respectively connected to the mounting groove; the driving gear is installed in the first gear mounting cavity, and the driven gear is installed in the second gear mounting cavity; the anti-jamming coil flattening power module for the hollow cup motor coil flattening device further includes: a first connecting shaft, a first upper bearing, a first lower bearing, a second connecting shaft, a second upper bearing, and a second lower bearing; the first connecting shaft passes through the first gear mounting cavity, and the upper part of the first connecting shaft is fixedly connected to the active linkage rubbing disc, and the lower part of the first connecting shaft is connected to the rotary drive; the first upper bearing, the driving gear, and the first lower bearing are installed sequentially from top to bottom in the first gear mounting cavity, and the first connecting shaft... The shaft passes through the first upper bearing, the drive gear, and the first lower bearing; the first connecting shaft is connected to the drive gear via a connecting key, and the drive gear is rotatably connected to the gear train mounting block via the first upper bearing and the first lower bearing; the second connecting shaft passes through the second gear mounting cavity, and the upper part of the second connecting shaft is fixedly connected to the driven linkage disc, and the lower part of the second connecting shaft is connected to the rotary drive; the second upper bearing, the driven gear, and the second lower bearing are installed sequentially from top to bottom in the second gear mounting cavity, and the second connecting shaft passes through the second upper bearing, the driven gear, and the second lower bearing; the second connecting shaft is connected to the driven gear via a connecting key, and the driven gear is rotatably connected to the gear train mounting block via the second upper bearing and the second lower bearing.
[0017] Preferably, the bottom of the wheel system mounting block is provided with a lifting guide groove, and a guide sleeve is embedded in the groove; the upper part of the second pressure plate is also provided with a waist-shaped mounting hole.
[0018] Preferably, the anti-jamming coil flattening power module for the hollow cup motor coil flattening device further includes a first front and rear wire-rolling plate and a second front and rear wire-rolling plate arranged opposite to each other. The upper two sides of the active linkage rolling plate are rotatably connected to the first front and rear wire-rolling plate and the second front and rear wire-rolling plate, respectively. The upper two sides of the driven linkage rolling plate slide against the inner sidewalls of the first front and rear wire-rolling plate and the second front and rear wire-rolling plate, respectively.
[0019] (III) Beneficial Effects
[0020] Compared with the prior art, the present invention adopts a structure that drives the active gear to rotate first by rotation and sets a front universal sliding component, which helps to ensure the accuracy and smoothness of the first and second front and rear winding plates, and improves the stability of the coil flattening and forming effect and the yield. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;
[0024] Figure 3 This is a front view schematic diagram of the present invention;
[0025] Figure 4 This is a top view of the present invention;
[0026] Figure 5 For along Figure 4 Schematic diagram of the cross section of line AA;
[0027] Figure 6 For along Figure 3 Schematic diagram of the cross section of the middle BB line;
[0028] Figure 7 This is a three-dimensional schematic diagram of the wheel system mounting block in this utility model. Figure 1 ;
[0029] Figure 8 This is a three-dimensional schematic diagram of the wheel system mounting block in this utility model. Figure 2 ;
[0030] Figure 9 This is a three-dimensional schematic diagram of the elastic clamping unit in this utility model.
[0031] Explanation of reference numerals in the attached figures:
[0032] 100. Winding an air-core coil;
[0033] 1. Active linkage rubbing disc; 2. Driven linkage rubbing disc; 3. Rack; 4. Drive gear; 5. Driven gear; 6. Rotary drive; 7. Gear train mounting block; 8. Elastic clamping unit; 9. Sliding stroke adjusting block unit; 10. First connecting shaft; 11. First upper bearing; 12. First lower bearing; 13. Second connecting shaft; 14. Second upper bearing; 15. Second lower bearing; 16. Connecting key; 17. Rear end universal sliding assembly; 18. Front end universal sliding assembly; 19. Guide sleeve; 20. First front and rear rubbing plates; 21. Second front and rear rubbing plates; 22. Coupling;
[0034] 31. Toothed surface; 32. Toothless surface;
[0035] 71. Strip mounting slot; 72. Block mounting slot; 73. First gear mounting cavity; 74. Second gear mounting cavity; 75. Lifting guide slot;
[0036] 81. Rolling pressure roller; 82. Compression spring; 83. Roller connecting plate; 84. Connecting adjusting bolt;
[0037] 91. Limit block; 92. Adjusting stud;
[0038] 171. First support block; 172. First pressure plate; 173. First rectangular receiving cavity; 174. First upper universal ball joint; 175. First lower universal ball joint;
[0039] 181. Second support block; 182. Second pressure plate; 183. Second rectangular receiving cavity; 184. Second upper universal ball joint; 185. Second lower universal ball joint; 186. First opening stroke adjustment bolt; 187. Second opening stroke adjustment bolt;
[0040] 831. Spring receiving slot;
[0041] 1821. Waist-shaped mounting hole. Detailed Implementation
[0042] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0043] The following is in conjunction with the appendix Figure 1-9 The present invention provides a further description of the anti-jamming coil flattening power module for a hollow cup motor coil flattening device.
[0044] Please refer to this carefully. Figure 1-4 This utility model discloses an anti-jamming coil flattening power module for a hollow cup motor coil flattening device, comprising: an active linkage flattening disc 1, a driven linkage flattening disc 2, and a rack 3. An active linkage flattening disc 1 is fixedly connected to a drive gear 4, and a driven linkage flattening disc 2 is fixedly connected to a driven gear 5. The toothed surfaces 31 of the rack 3 mesh with the drive gear 4 and the driven gear 5 respectively. The anti-jamming coil flattening power module for the hollow cup motor coil flattening device also includes a rotary drive 6 and a front universal sliding assembly 18. The rotary drive 6 is located below and connected to the drive gear 4. The front universal sliding assembly 18 includes a second support block 181 and a second pressure plate 182. The second support block 181 is fixed to the other side of the upper part of the wheel system mounting block 7. 81 is a rectangular frame with an opening at the top. The second pressure plate 182 is vertically mounted on the upper opening of the second support block 181. The second pressure plate 182 is a door frame. The bottom of the second support block 181 and the second pressure plate 182 together form a second rectangular receiving cavity 183. The first front and rear thread-rolling plates 20 and the second front and rear thread-rolling plates 21 are both installed through the second rectangular receiving cavity 183. The lower surface of the second pressure plate 182 is uniformly embedded with the second upper universal ball 184, and the bottom surface of the groove of the second support block 181 is uniformly embedded with the second lower universal ball 185. The upper surfaces of the first front and rear thread-rolling plates 20 and the second front and rear thread-rolling plates 21 are in contact with the second upper universal ball 184, and the lower surfaces of the first front and rear thread-rolling plates 20 and the second front and rear thread-rolling plates 21 are in contact with the second lower universal ball 185.
[0045] According to a specific embodiment of the present invention, the anti-jamming coil flattening power module for the hollow cup motor coil flattening device further includes a first front and rear wire-rolling plate 20 and a second front and rear wire-rolling plate 21 arranged opposite to each other. The upper two sides of the active linkage rolling plate 1 are rotatably connected to the first front and rear wire-rolling plate 20 and the second front and rear wire-rolling plate 21 respectively, and the upper two sides of the driven linkage rolling plate 2 slide against the inner sidewalls of the first front and rear wire-rolling plate 20 and the second front and rear wire-rolling plate 21 respectively.
[0046] In use, the rotary drive 6 rotates, causing the drive gear 4 and the drive linkage swivel plate 1 to rotate as a whole. Since the rack 3 meshes with the drive gear 4 and the driven gear 5 respectively, the driven gear 5 and the driven linkage swivel plate 2 rotate as a whole. Ultimately, the first front and rear swivel plates 20 and the second front and rear swivel plates 21 are moved in a staggered manner, flattening the wound hollow coil 100 and obtaining a flat, regular wire block.
[0047] In this embodiment, the existing linear drive power structure is abandoned, and a structure in which the rotary drive 6 first drives the drive gear 4 to rotate is adopted, thus changing the force transmission mechanism. With this drive structure, in practical applications, it can ensure that the drive gear 4 receives a coaxial driving force provided by the rotary drive 6, ensuring its smooth rotation. This avoids the first and second front and rear thread-pulling plates 20 and 21 being subjected to tilting forces from the power source, which helps to ensure the accuracy of the movement of the first and second front and rear thread-pulling plates 20 and 21. Furthermore, with the front universal sliding assembly 18, the first and second front and rear thread-pulling plates 20 and 21 can freely extend, retract, open, and close in the horizontal plane. The upper and lower surfaces of the first and second front and rear thread-pulling plates 20 and 21 are respectively limited by the second upper universal ball 184 and the second lower universal ball 185. This structure further improves the movement accuracy and smoothness of the first and second front and rear thread-pulling plates 20 and 21. Ultimately, under the combined action of the first and second front and rear twisting plates 20 and 21, the hollow coil 100 is subjected to uniform twisting force that moves in a predetermined direction, effectively preventing wire misalignment during the flattening process of the hollow coil 100, greatly improving the stability of the flattening and forming effect, and resulting in a high yield.
[0048] According to a specific embodiment of the present invention, a first opening stroke adjusting bolt 186 and a second opening stroke adjusting bolt 187 are respectively provided on both sides of the second support block 181; the first opening stroke adjusting bolt 186 is threadedly connected to one side wall of the second support block 181, and the first opening stroke adjusting bolt 186 is set facing the outer side wall of the first front and rear thread rolling plate 20; the second opening stroke adjusting bolt 187 is threadedly connected to the other side wall of the second support block 181, and the second opening stroke adjusting bolt 187 is set facing the outer side wall of the second front and rear thread rolling plate 21.
[0049] In this embodiment, the first opening stroke adjusting bolt 186, facing the end face of the first front and rear winding plates 20, provides a limit when the first front and rear winding plates 20 are opened, and the second opening stroke adjusting bolt 187, facing the end face of the second front and rear winding plates 21, provides a limit when the second front and rear winding plates 21 are opened. When the radial dimensions of the wound hollow coil 100 are different, the extension lengths of the first opening stroke adjusting bolt 186 and the second opening stroke adjusting bolt 187 can be adjusted to obtain the required limiting stroke.
[0050] According to a specific embodiment of this utility model, the anti-jamming coil flattening power module for the hollow cup motor coil flattening device further includes a rear universal sliding assembly 17. The rear universal sliding assembly 17 includes a first support block 171 and a first pressure plate 172. The first support block 171 is fixed to one side of the upper part of the wheel system mounting block 7. The first support block 171 is generally a rectangular frame with an opening at the top. The first pressure plate 172 is horizontally covered on the upper opening end of the first support block 171, and the first support block 171 and the first pressure plate 172 together... A first rectangular receiving cavity 173 is formed. The first front and rear thread-rolling plates 20 and the second front and rear thread-rolling plates 21 are both disposed through the first rectangular receiving cavity 173. The lower surface of the first pressure plate 172 is uniformly embedded with the first upper universal ball 174, and the bottom surface of the groove of the first support block 171 is uniformly embedded with the first lower universal ball 175. The upper surfaces of the first front and rear thread-rolling plates 20 and the second front and rear thread-rolling plates 21 are in contact with the first upper universal ball 174, and the lower surfaces of the first front and rear thread-rolling plates 20 and the second front and rear thread-rolling plates 21 are in contact with the first lower universal ball 175.
[0051] In this embodiment, a rear universal sliding component 17 is added to the front universal sliding component 18. The working principle of the rear universal sliding component 17 is described in the same way as the front universal sliding component 18. The combination of the front universal sliding component 18 and the rear universal sliding component 17 forms guiding and limiting structures in the front-rear directions of the first and second front and rear yarn-rolling plates 20 and the second front and rear yarn-rolling plates 21, respectively. This helps to further improve the movement accuracy and smoothness of the first and second front and rear yarn-rolling plates 20 and the second front and rear yarn-rolling plates 21, and improves the stability of the coil flattening and forming effect.
[0052] Please refer to this carefully. Figure 7-9 According to a specific embodiment of this utility model, the rack 3 includes a toothed surface 31 and a toothless surface 32 arranged opposite to each other. The anti-jamming coil flattening power module for the hollow cup motor coil flattening device also includes a wheel system mounting block 7 and an elastic clamping unit 8. The wheel system mounting block 7 includes a strip mounting groove 71, which is formed in the wheel system mounting block 7 and the groove opening of the strip mounting groove 71 penetrates one side wall of the wheel system mounting block 7. The rack 3 is slidably mounted in the strip mounting groove 71. The elastic clamping unit 8 includes a rolling clamping wheel 81 that passes through the groove opening of the strip mounting groove 71 and abuts against the toothless surface 32, and a compression spring 82 for applying pressure to the rolling clamping wheel 81. There are two rolling clamping wheels 81, and the two rolling clamping wheels 81 are respectively arranged opposite to the driving gear 4 and the driven gear 5.
[0053] More specifically, the groove of the rack mounting groove 71 is constricted. This structure can prevent the rack 3 from coming out and also ensure that the rolling clamping wheel 81 can abut against the back of the rack 3 (toothless surface 32) through the groove.
[0054] In this embodiment, the structure of the elastic clamping wheel is formed by the combination of the compression spring 82 and the rolling clamping wheel 81, which ensures that the rack 3 always slides close to the gear, thus ensuring the meshing accuracy between the gear and the rack 3. Furthermore, the two rolling clamping wheels 81 are respectively positioned opposite the driving gear 4 and the driven gear 5, which helps to further improve the clamping effect.
[0055] According to a specific embodiment of the present invention, the elastic clamping unit 8 further includes a roller connecting plate 83 and a connecting adjusting bolt 84; one end of the connecting adjusting bolt 84 is fixedly connected to the wheel system mounting block 7, and the other end of the connecting adjusting bolt 84 passes through the roller connecting plate 83 and is slidably connected to the roller connecting plate 83; a compression spring 82 is sleeved on the connecting adjusting bolt 84, and both ends of the compression spring 82 abut against the wheel system mounting block 7 and the roller connecting plate 83 respectively, and the rolling clamping wheel 81 is rotatably connected to the roller connecting plate 83.
[0056] In this embodiment, the roller connecting plate 83 is used as the main installation body, and the rolling clamping roller 81, compression spring 82 and connecting adjusting bolt 84 are integrated into a modular structure, which is conducive to overall processing and installation. The connecting adjusting bolt 84 is used to fix the elastic clamping unit 8 to one side of the wheel system mounting block 7. Changing the distance between the bolt head of the connecting adjusting bolt 84 and the wheel system mounting block 7 can also adjust the clamping force of the rolling clamping roller 81.
[0057] According to a specific embodiment of this utility model, the rolling pressing wheel 81 is a bearing; the roller connecting plate 83 is rectangular in shape, and each end of the roller connecting plate 83 is provided with a recessed wheel groove, in which a rolling pressing wheel 81 is installed; the roller connecting plate 83 is provided with a recessed spring receiving groove 831 on the side near the wheel system mounting block 7, and there are four spring receiving grooves 831, which are respectively located at the four corners of the roller connecting plate 83, and each spring receiving groove 831 is provided with a compression spring 82.
[0058] In this embodiment, with this structure, each rolling clamping wheel 81 is located between two compression springs 82, ensuring the uniformity of the clamping force of the rolling clamping wheel 81. Furthermore, the inclusion of the rolling clamping wheel 81 in the wheel groove improves the structural compactness. The spring receiving groove 831 enhances the stability of the spring position.
[0059] Please refer to this carefully. Figure 6According to a specific embodiment of this utility model, a recessed block mounting groove 72 is provided on each side of the strip mounting groove 71. The block mounting groove 72 is connected to the strip mounting groove 71. The anti-jamming coil flattening power module for the hollow cup motor coil flattening device also includes two sets of sliding stroke adjustment block units 9 respectively provided on both sides of the strip mounting groove 71. The sliding stroke adjustment block unit 9 includes a limiting block 91 and an adjusting stud 92. The lower part of the limiting block 91 is fixed in the block mounting groove 72 by a threaded connector. One end of the adjusting stud 92 is threadedly connected to the upper part of the limiting block 91. The other end of the adjusting stud 92 extends into the strip mounting groove 71. The adjusting stud 92 is set directly opposite the rack 3.
[0060] In this embodiment, the sliding stroke adjustment block unit 9 is integrated on the wheel system mounting block 7 via the block mounting groove 72, which can limit the rack 3 and prevent it from coming out of the rack mounting groove 71; the extension stroke of the rack 3 can also be flexibly adjusted by adjusting the extension length of the adjusting stud 92.
[0061] Please refer to this carefully. Figure 5 According to a specific embodiment of this utility model, the gear system mounting block 7 is further provided with a first gear mounting cavity 73 and a second gear mounting cavity 74 that pass through it and are respectively connected to the strip mounting groove 71; the driving gear 4 is installed in the first gear mounting cavity 73, and the driven gear 5 is installed in the second gear mounting cavity 74; the anti-jamming coil flattening power module for the hollow cup motor coil flattening device further includes: a first connecting shaft 10, a first upper bearing 11, a first lower bearing 12, a second connecting shaft 13, a second upper bearing 14, and a second lower bearing 15; the first connecting shaft 10 passes through the first gear mounting cavity 73, and the upper part of the first connecting shaft 10 is fixedly connected to the active linkage rubbing disc 1, and the lower part of the first connecting shaft 10 is connected to the rotary drive 6; the first upper bearing 11, the driving gear 4, and the first lower bearing 12 are installed in the first gear mounting cavity 73 from top to bottom. The first connecting shaft 10 passes through the first upper bearing 11, the driving gear 4, and the first lower bearing 12. The first connecting shaft 10 is connected to the driving gear 4 via the connecting key 16. The driving gear 4 is rotatably connected to the gear train mounting block 7 via the first upper bearing 11 and the first lower bearing 12. The second connecting shaft 13 passes through the second gear mounting cavity 74. The upper part of the second connecting shaft 13 is fixedly connected to the driven linkage disc 2, and the lower part of the second connecting shaft 13 is connected to the rotary drive 6. The second upper bearing 14, the driven gear 5, and the second lower bearing 15 are installed in the second gear mounting cavity 74 from top to bottom. The second connecting shaft 13 passes through the second upper bearing 14, the driven gear 5, and the second lower bearing 15. The second connecting shaft 13 is connected to the driven gear 5 via the connecting key 16. The driven gear 5 is rotatably connected to the gear train mounting block 7 via the second upper bearing 14 and the second lower bearing 15.
[0062] More specifically, the first connecting shaft 10 is connected to the active linkage rubbing disc 1 via a square head structure, and the first connecting shaft 10 is connected to the rotary drive 6 via a coupling 22.
[0063] In this embodiment, by providing a first gear mounting cavity 73 and a second gear mounting cavity 74 on the gear train mounting block 7, the driving gear 4 and the driven gear 5 are internally mounted. Bearings are provided at the top and bottom of both the driving gear 4 and the driven gear 5, which improves the flexibility of rotation. In this embodiment, by designing the structure of the gear train mounting block 7, the gears, racks 3, and rotating connecting parts are integrated into the gear train mounting block 7, forming an integral modular structure, which facilitates overall assembly and replacement.
[0064] According to a specific embodiment of the present invention, the bottom of the wheel system mounting block 7 is provided with a lifting guide groove 75, and a guide sleeve 19 is embedded in the groove; the upper part of the second pressure plate 182 is also provided with a waist-shaped mounting hole 1821.
[0065] In this embodiment, the lifting guide groove 75 provides guidance for the overall lifting of this utility model. The guide sleeve 19 is replaceable to avoid damaging the wheel system mounting block 7. The waist-shaped mounting hole 1821 reserved on the second pressure plate 182 facilitates the installation of other components.
[0066] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components; and they can also refer to a "transmission connection," that is, a power connection through various suitable methods such as belt drive, gear drive, or sprocket drive. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. An anti-stalling coil flattening dynamic module for a hollow cup motor coil flattening device, comprising: The active linkage hobbing disc, the driven linkage hobbing disc and the rack are fixedly connected with the driving gear and the driven gear respectively; characterized in that the anti-jamming coil hobbing power module of the hollow cup motor coil hobbing device further comprises a rotary drive, a front-end universal sliding assembly and a wheel train mounting block; the rotary drive is arranged below the driving gear and connected with the driving gear; the front-end universal sliding assembly comprises a second support block and a second pressing plate, the second support block is fixed to the other side of the upper part of the wheel train mounting block, the second support block is in the shape of an open-top rectangular frame as a whole, the second pressing plate is arranged on the open-top end of the second support block in the vertical direction, the second pressing plate is in the shape of a door frame as a whole, and the bottom of the second support block and the second pressing plate jointly form a second rectangular receiving cavity, the anti-jamming coil hobbing power module of the hollow cup motor coil hobbing device further comprises oppositely arranged first front-rear hobbing plates and second front-rear hobbing plates, the first front-rear hobbing plates and the second front-rear hobbing plates are arranged through the second rectangular receiving cavity, the lower surface of the second pressing plate is uniformly embedded with second upper universal balls, and the groove bottom surface of the second support block is uniformly embedded with second lower universal balls; the upper surfaces of the first front-rear hobbing plates and the second front-rear hobbing plates are in abutment with the second upper universal balls, and the lower surfaces of the first front-rear hobbing plates and the second front-rear hobbing plates are in abutment with the second lower universal balls.
2. The anti-stiction coil-flattening dynamic module for hollow cup motor coil flattening apparatus of claim 1, wherein, The two sides of the second support block are respectively provided with first opening stroke adjusting bolts and second opening stroke adjusting bolts; the first opening stroke adjusting bolt is threadedly connected with one side wall of the second support block, and the first opening stroke adjusting bolt is arranged opposite to the outer side wall of the first front-rear hobbing plate; the second opening stroke adjusting bolt is threadedly connected with the other side wall of the second support block, and the second opening stroke adjusting bolt is arranged opposite to the outer side wall of the second front-rear hobbing plate.
3. The anti-stiction coil-flattening dynamic module for hollow cup motor coil flattening apparatus of claim 2, wherein, The anti-jamming coil hobbing power module of the hollow cup motor coil hobbing device further comprises a rear-end universal sliding assembly, the rear-end universal sliding assembly comprises a first support block and a first pressing plate, the first support block is fixed to one side of the upper part of the wheel train mounting block, the first support block is in the shape of an open-top rectangular frame as a whole, the first pressing plate is arranged on the open-top end of the first support block in the horizontal direction, and the first support block and the first pressing plate jointly form a first rectangular receiving cavity, the first front-rear hobbing plates and the second front-rear hobbing plates are arranged through the first rectangular receiving cavity, the lower surface of the first pressing plate is uniformly embedded with first upper universal balls, and the groove bottom surface of the first support block is uniformly embedded with first lower universal balls; the upper surfaces of the first front-rear hobbing plates and the second front-rear hobbing plates are in abutment with the first upper universal balls, and the lower surfaces of the first front-rear hobbing plates and the second front-rear hobbing plates are in abutment with the first lower universal balls.
4. The anti-stiction coil-flattening dynamic module for hollow cup motor coil flattening apparatus of claim 3, wherein, The rack includes oppositely arranged toothed surfaces and toothless surfaces, the anti-jamming coil flattening dynamic module of the hollow cup motor coil flattening device further includes an elastic compression unit; the wheel train mounting block includes a rack mounting groove formed in the wheel train mounting block and having a groove opening penetrating through a side wall of the wheel train mounting block, and the rack is slidingly mounted in the rack mounting groove; the elastic compression unit includes rolling compression wheels abutting against the toothless surfaces through the groove opening of the rack mounting groove and compression springs for applying pressure to the rolling compression wheels; the number of the rolling compression wheels is two, and the two rolling compression wheels are respectively arranged opposite to the driving gear and the driven gear.
5. The anti-stiction coil-flattening dynamic module for hollow cup motor coil flattening apparatus of claim 4, wherein, The elastic compression unit further includes a roller connecting plate and a connecting adjusting bolt, one end of the connecting adjusting bolt is fixedly connected with the wheel train mounting block, the other end of the connecting adjusting bolt penetrates through the roller connecting plate and is slidingly connected with the roller connecting plate, the compression spring is sleeved on the connecting adjusting bolt, and two ends of the compression spring are respectively abutted against the wheel train mounting block and the roller connecting plate, and the rolling compression wheels are rotationally connected to the roller connecting plate.
6. The anti-stiction coil-flattening dynamic module for hollow cup motor coil flattening apparatus of claim 5, wherein, The rolling compression wheels are bearings; the roller connecting plate is in the shape of a rectangle as a whole, recessed wheel grooves are arranged at two ends of the roller connecting plate, one rolling compression wheel is arranged in each wheel groove, a recessed spring accommodating groove is arranged on one side of the roller connecting plate close to the wheel train mounting block, the spring accommodating groove is four, the four spring accommodating grooves are arranged at four corners of the roller connecting plate, and one compression spring is arranged in each spring accommodating groove.
7. The anti-stiction coil-flattening dynamic module for hollow cup motor coil flattening apparatus of claim 6, wherein, Two recessed block mounting grooves are arranged at two sides of the rack mounting groove respectively, the block mounting grooves are communicated with the rack mounting groove, the anti-jamming coil flattening dynamic module of the hollow cup motor coil flattening device further includes two groups of sliding stroke adjusting block units arranged at two sides of the rack mounting groove respectively, the sliding stroke adjusting block unit includes a limiting block and an adjusting stud, the lower part of the limiting block is fixed in the block mounting groove through a threaded connecting piece, one end of the adjusting stud is threadedly connected with the upper part of the limiting block, the other end of the adjusting stud extends into the rack mounting groove, and the adjusting stud is arranged opposite to the rack.
8. Anti-sticking coil flattening dynamic module for hollow cup motor coil flattening apparatus according to claim 7, characterized in that, The wheel train mounting block is further provided with a first gear mounting cavity and a second gear mounting cavity penetrating through the wheel train mounting block and communicated with the rack mounting grooves respectively; the driving gear is mounted in the first gear mounting cavity, and the driven gear is mounted in the second gear mounting cavity. The anti-jamming coil flattening dynamic module of the hollow cup motor coil flattening device further comprises a first connecting shaft, a first upper bearing, a first lower bearing, a second connecting shaft, a second upper bearing and a second lower bearing; the first connecting shaft penetrates the first gear mounting cavity, and the upper part of the first connecting shaft is fixedly connected with the driving linkage flattening disc, and the lower part of the first connecting shaft is connected with the rotary drive; the first upper bearing, the driving gear and the first lower bearing are sequentially mounted in the first gear mounting cavity from top to bottom, and the first connecting shaft simultaneously penetrates the first upper bearing, the driving gear and the first lower bearing; the first connecting shaft is connected with the driving gear through a connecting key, and the driving gear is rotatably connected with the wheel train mounting block through the first upper bearing and the first lower bearing; the second connecting shaft penetrates the second gear mounting cavity, and the upper part of the second connecting shaft is fixedly connected with the driven linkage flattening disc, and the lower part of the second connecting shaft is connected with the rotary drive; the second upper bearing, the driven gear and the second lower bearing are sequentially mounted in the second gear mounting cavity from top to bottom, and the second connecting shaft simultaneously penetrates the second upper bearing, the driven gear and the second lower bearing; the second connecting shaft is connected with the driven gear through a connecting key, and the driven gear is rotatably connected with the wheel train mounting block through the second upper bearing and the second lower bearing.
9. The anti-stiction coil-flattening dynamic module for hollow cup motor coil flattening apparatus of claim 8, wherein, The bottom of the wheel train mounting block is provided with a lifting guide groove, and a guide sleeve is embedded in the groove; the upper part of the second pressing plate is further provided with a waist-shaped mounting hole.
10. Anti-sticking coil flattening dynamic module for hollow cup motor coil flattening apparatus according to any one of claims 1-9, characterized in that, The upper part of the driving linkage flattening disc is rotatably connected with the first front and rear flattening plate and the second front and rear flattening plate on both sides, and the upper part of the driven linkage flattening disc is slidably abutted with the inner side wall of the first front and rear flattening plate and the inner side wall of the second front and rear flattening plate.
Citation Information
Patent Citations
Wire coil flat twisting mechanism
CN203708033U