Mobile energy storage all-in-one machine

Abstract

The utility model relates to the technical field of energy storage, in particular to a mobile energy storage all-in-one machine, which comprises a mobile box body, an energy storage bin and a control bin which are arranged in parallel are arranged in the mobile box body, and the control bin comprises an electric power control area, an electric power conversion area and an electric power output and input area which are sequentially arranged from bottom to top; a PC insulating strip is arranged at the bottom of the energy storage bin, AB structural adhesive is arranged at the top of the energy storage bin, and a battery cell module is arranged between the PC insulating strip and the AB structural adhesive; the power control area is provided with a BMS, a fuse and a circuit breaker. The power conversion area is provided with a PCS inverter element; the power output and input area is provided with a docking station, a communication connector assembly and a fast charging and photovoltaic connector assembly. The mobile energy storage all-in-one machine is high in integration level, has the advantages of being small in size and light in weight, and meanwhile reduces manufacturing and installation cost.

Description

Technical Field

[0001] This utility model relates to the field of energy storage technology, and in particular to a mobile integrated energy storage unit. Background Technology

[0002] In recent years, with the continuous development of energy storage equipment, users have increasingly higher requirements for home energy storage devices. These requirements include not only high energy density but also portability, lightweight and flexible handling, expandable charging capabilities, and a thin and lightweight enclosure. The structure of a home energy storage unit can be referenced in Chinese Utility Model Patent Application No. CN202020179009.4, entitled "Home Energy Storage Unit." The disadvantages of existing home energy storage devices include: high-energy-density home energy storage products are heavy, occupying a large area in the home and being inconvenient to move; home energy storage products are mostly fixed and installed separately from the inverter, occupying a large area; fixed installations cannot meet the needs of outdoor applications; and home energy storage often uses fixed interfaces and a single charging / discharging method, lacking the ability to expand charging capabilities and switch between fast and slow charging to meet different usage requirements. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a mobile energy storage integrated machine that is small in size, light in weight, and highly practical.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a mobile energy storage integrated machine, comprising:

[0005] The mobile enclosure contains a parallel arrangement of energy storage compartments and a control compartment. The control compartment includes a power control area, a power conversion area, and a power output and input area arranged from bottom to top.

[0006] The bottom of the energy storage compartment is equipped with a PC insulating strip, the top of the energy storage compartment is equipped with AB structural adhesive, and the battery cell module is located between the PC insulating strip and the AB structural adhesive.

[0007] The power control area is equipped with a BMS, fuses, and circuit breakers;

[0008] The power conversion area is equipped with PCS inverter components;

[0009] The power input / output area is equipped with an expansion dock, communication connectors, and fast charging and photovoltaic connector components.

[0010] Furthermore, the mobile enclosure is equipped with a Z-shaped bracket for installing the BMS, and the Z-shaped bracket has an air duct for exhausting the PCS inverter components.

[0011] Furthermore, an EVA foam pad is provided between the PCS inverter components and the mobile housing.

[0012] Furthermore, the movable enclosure is equipped with PCS mounting brackets for securing the PCS inverter components.

[0013] Furthermore, the power conversion area is also equipped with WiFi sticks.

[0014] Furthermore, a power switch is also provided in the power input / output area.

[0015] Furthermore, a PC insulating sheet is provided between the side wall of the energy storage compartment and the battery cell module.

[0016] Furthermore, the number of battery cell modules is greater than or equal to two, and the battery cell modules are connected in series via aluminum busbars.

[0017] Furthermore, the mobile container is equipped with handles and casters.

[0018] Furthermore, the side wall of the movable housing is equipped with grounding bolts.

[0019] The beneficial effects of this utility model are as follows: A mobile energy storage integrated unit integrates the inverter equipment into the cabinet, enabling charging and discharging anytime and anywhere; the overall cabinet layout adopts an ultra-thin design, making the overall thickness of the cabinet thinner and lighter, thus occupying less space and making it convenient for home placement; the integrated structural design makes the fixing structure of the inverter and BMS lighter and significantly reduces manufacturing costs; all important internal components adopt a modular design, making product installation or replacement simpler, eliminating the need for extensive disassembly and reassembly, and improving production and maintenance efficiency; the charging port is expanded to meet various charging needs; under normal circumstances, a normal charging efficiency interface is used to improve the safety of the charging equipment, but a fast charging port is also provided for rapid replenishment of energy in urgent situations, improving charging efficiency and meeting user power requirements; the product not only has a mains power input port, but also a photovoltaic input interface, which can meet the user's requirement to connect photovoltaic panels outdoors for power replenishment, improving product practicality and meeting power requirements in various complex situations. Attached Figure Description

[0020] Figure 1 This is a structural schematic diagram of a mobile energy storage integrated unit;

[0021] Figure 2 This is another structural schematic diagram of a mobile energy storage integrated machine;

[0022] Figure 3 This is the front view of the mobile energy storage unit;

[0023] Figure 4 This is a side view of a mobile energy storage unit.

[0024] Figure 5 An exploded view of a mobile energy storage unit;

[0025] Figure 6 This is a schematic diagram of the power output and input area.

[0026] Figure 7 This is a schematic diagram of the energy storage warehouse.

[0027] Figure 8 This is another structural diagram of the energy storage warehouse;

[0028] Figure 9 This is a structural diagram of the control compartment;

[0029] Figure 10 for Figure 9 A magnified view of a portion of the image;

[0030] Figure 11 This is a schematic diagram of the power conversion zone.

[0031] Figure 12 This is a schematic diagram of the structure of the power control area;

[0032] Figure 13 This is another structural diagram of the power control area;

[0033] Figure 14 This is a structural diagram of the expansion dock;

[0034] Figure 15 This is a structural diagram of a caster wheel;

[0035] Figure 16 This is another structural diagram of the control compartment;

[0036] Figure 17 This is another structural diagram of the expansion dock;

[0037] Label Explanation:

[0038] 1. Mobile enclosure; 11. EVA foam pad; 12. PCS mounting bracket; 13. Handle; 14. Casters; 15. Grounding bolt; 2. Energy storage compartment; 21. PC insulation strip; 22. AB structural adhesive; 23. Battery cell module; 24. PC insulation sheet; 25. Module series aluminum busbar; 3. Control compartment; 31. Power control area; 311. BMS; 312. Fuse; 313. Circuit breaker; 32. Power conversion area; 321. PCS inverter components; 322. WiFi stick; 33. Power output and input area; 331. Expansion dock; 332. Communication connector; 333. Fast charging and photovoltaic connector assembly; 334. Power switch. Detailed Implementation

[0039] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0040] Please refer to Figures 1 to 17 As shown, a mobile energy storage integrated machine of this utility model includes:

[0041] The mobile enclosure contains a parallel arrangement of energy storage compartments and a control compartment. The control compartment includes a power control area, a power conversion area, and a power output and input area arranged from bottom to top.

[0042] The bottom of the energy storage compartment is equipped with a PC insulating strip, the top of the energy storage compartment is equipped with AB structural adhesive, and the battery cell module is located between the PC insulating strip and the AB structural adhesive.

[0043] The power control area is equipped with a BMS, fuses, and circuit breakers;

[0044] The power conversion area is equipped with PCS inverter components;

[0045] The power input / output area is equipped with an expansion dock, communication connectors, and fast charging and photovoltaic connector components.

[0046] As can be seen from the above description, the beneficial effects of this utility model are as follows: A mobile energy storage integrated unit integrates an inverter device inside a cabinet, enabling charging and discharging anytime and anywhere; a PC insulating strip is pasted at the bottom of the energy storage compartment, and AB structural adhesive is applied to the inner surface of the energy storage compartment. The assembled battery cell modules are placed on the upper surface of the PC insulating strip and pressed and fixed with the AB structural adhesive, so that the modules are tightly fixed to the cabinet. The combined use of the PC insulating strip and AB structural adhesive isolates the modules from the sheet metal cabinet, achieving insulation between the modules and the cabinet, and improving product safety; the overall layout of the cabinet adopts an ultra-thin layout scheme, making the overall thickness of the cabinet thinner and lighter, thus taking up less space and making it convenient for home placement; the integrated structural design scheme makes the fixing structure of the inverter and BMS lighter and greatly reduces manufacturing costs; all important internal components adopt a modular design, making product installation or replacement simpler, eliminating the need for extensive disassembly and reassembly, and improving production and maintenance efficiency; The power strip features a communication connector on its side, facilitating the exchange of power conversion and control information between the enclosure and the outside world, thus simplifying after-sales maintenance. A charging connector is also located on the side of the communication connector, allowing for mains power charging of the energy storage compartment. Fast charging and photovoltaic connectors are located on the side of the charging connector, integrated into a sheet metal bracket structure. The photovoltaic charging port allows users to connect photovoltaic panels outdoors for timely power replenishment of the energy storage box, improving product usability. The charging port has been expanded to meet various charging needs. While a standard charging efficiency interface is used under normal circumstances to enhance the safety of the charging equipment, a fast charging port is also provided for rapid power replenishment in urgent situations, improving charging efficiency and meeting user power requirements. In addition to the mains power input port, the product also features a photovoltaic input interface, allowing users to connect photovoltaic panels outdoors for power replenishment, further enhancing product usability and meeting power requirements in various complex situations.

[0047] In an alternative embodiment, the mobile enclosure is provided with a U-shaped bracket for installing the BMS, and the U-shaped bracket has an air duct for exhausting the PCS inverter components.

[0048] As described above, the BMS, fuses, and circuit breakers are all fixed to the BMS mounting bracket using bolts and press-fit nuts or insulating posts. The BMS bracket employs a U-shaped structure, forming a cavity on the lower surface of the control area to facilitate centralized exhaust from the PCS's air outlet. The BMS bracket is further secured to the enclosure using bolts and nuts. This integrated design of the air duct and BMS mounting bracket significantly reduces manufacturing costs and improves production efficiency.

[0049] To further improve the exhaust effect, a groove-shaped air duct formed by PC insulating sheets is set at the connection of the Z-shaped BMS mounting bracket at the inverter air outlet, and is fixed to the BMS mounting bracket by rivets. This allows the hot air from the inverter exhaust port to be directly conducted to the outside, avoiding heat leakage inside the enclosure from affecting the components.

[0050] In an optional embodiment, an EVA foam pad is provided between the PCS inverter elements and the mobile housing.

[0051] As can be seen from the above description, EVA foam pads are installed at all contact points between the PCS inverter and the enclosure to prevent scratches and reduce vibration on the contact surfaces, thereby increasing product redundancy and improving production efficiency.

[0052] In an optional embodiment, the movable housing is provided with a PCS mounting bracket for locking the PCS inverter components.

[0053] As described above, the upper end of the PCS inverter is locked and fixed to the PCS mounting bracket welded to the enclosure by three bolts, and the lower end is locked and fixed to the lower surface of the enclosure by three nuts through the PCS mounting bracket and the mounting bolts, so that the PCS is firmly fixed to the enclosure.

[0054] In an optional embodiment, the power conversion zone is also equipped with a WiFi stick.

[0055] As can be seen from the above description, a WIFI stick is installed on the right side of the inverter, which enables the energy storage device to communicate wirelessly with the outside world.

[0056] In an optional embodiment, the power output / input area is further provided with a power switch.

[0057] As can be seen from the above description, a power switch is provided at the lower end of the charging connector to facilitate overall control of the power supply of the integrated energy storage unit.

[0058] In an optional embodiment, a PC insulating sheet is provided between the side wall of the energy storage compartment and the battery cell module.

[0059] As can be seen from the above description, the upper surface of the energy storage module is covered with a PC insulating sheet and fastened to the box body with plastic rivets, thereby achieving isolation from other components.

[0060] In an optional embodiment, the number of battery cell modules is greater than or equal to two, and the battery cell modules are connected in series via aluminum busbars.

[0061] As can be seen from the above description, the energy storage bin is equipped with a series aluminum module, and the two modules are connected and fixed by bolts to achieve electrical conduction. The energy of the energy storage bin is output and input through the total positive and total negative output terminals of the modules.

[0062] In an optional embodiment, the mobile housing is equipped with a handle and casters.

[0063] As can be seen from the above description, based on the existing products, high-energy-density energy storage boxes have been equipped with self-locking casters and fixed casters that offer good passability and high load-bearing capacity. A handle is also provided on the top of the box to facilitate the movement and transport of the equipment.

[0064] In an optional embodiment, the side wall of the movable housing is provided with a grounding bolt.

[0065] As can be seen from the above description, a grounding bolt is also provided on the lower edge of the side of the enclosure to facilitate overall grounding of the product and improve the electrical safety of the equipment.

[0066] Please refer to Figures 1 to 17 As shown, Embodiment 1 of this utility model is: a mobile energy storage integrated machine, comprising:

[0067] The mobile enclosure contains parallel energy storage and control compartments. The control compartment includes a power control area, a power conversion area, and a power input / output area arranged from bottom to top. Each module and section can be independently disassembled and assembled, improving production and after-sales maintenance efficiency. At the same time, the power line and communication line are isolated to prevent signal interference and ensure product stability.

[0068] The bottom of the energy storage compartment is equipped with a PC insulating strip, and the top of the energy storage compartment is equipped with AB structural adhesive. Between the PC insulating strip and the AB structural adhesive, there are 2*1P8S 280Ah high-capacity and high-stability lithium iron phosphate battery cell modules, which can achieve an overall capacity of 14.4KWh, meeting the power needs of most daily life scenarios and greatly expanding its application scenarios. The modules are further fixed to the box body by long screw locking bolts on the front and rear ends of the modules, improving the overall stability of the module fixation.

[0069] The power control area is equipped with a BMS, fuses, and circuit breakers;

[0070] The power conversion area is equipped with PCS inverter components;

[0071] The power input / output area features an expansion dock, communication connectors, and fast charging and photovoltaic connectors. The expansion dock allows users to charge multiple devices simultaneously, and its compatibility with different power strip specifications used in different countries and regions greatly enhances user convenience. The fast charging connector, along with a control switch, is located inside a break-open slot. In emergencies, the slot can be easily pried open to quickly recharge devices via the fast charging port.

[0072] The mobile enclosure features a U-shaped bracket for mounting the BMS, with air ducts for exhausting the PCS inverter components. EVA foam pads are placed between the PCS inverter components and the mobile enclosure. The mobile enclosure also includes PCS mounting brackets for securing the PCS inverter components. A WiFi stick is located in the power conversion area. A power switch is located in the power input / output area. PC insulating sheets are placed between the side walls of the energy storage compartment and the battery cell modules. There are two or more battery cell modules connected in series via aluminum alloy bars. The mobile enclosure has handles and casters. Grounding bolts are located on the side walls of the mobile enclosure.

[0073] In summary, this utility model of a mobile energy storage integrated unit integrates the inverter equipment within the enclosure, enabling charging and discharging anytime and anywhere. The ultra-thin layout of the enclosure reduces its overall thickness, minimizing its footprint and making it convenient for home placement. The integrated structural design makes the inverter and BMS mounting structure lightweight, significantly reducing manufacturing costs. Effective isolation between the energy storage compartment and the control compartment enhances the equipment's safety and reliability. Modular design of all important internal components simplifies installation and replacement, eliminating the need for extensive disassembly and improving production and maintenance efficiency. The expanded charging ports meet various charging needs. While using a standard charging efficiency interface under normal conditions enhances safety, a fast-charging port is also provided for rapid power replenishment in urgent situations, improving charging efficiency and meeting user power requirements. In addition to a mains power input port, the product also features a photovoltaic input interface, allowing users to connect photovoltaic panels outdoors for power replenishment, enhancing product practicality and meeting power requirements in various complex situations.

[0074] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A mobile energy storage all-in-one machine, characterized in that, The mobile box is internally provided with energy storage compartments and control compartments arranged side by side, the control compartments include power control areas, power conversion areas and power output / input areas arranged from bottom to top in sequence; The bottom of the energy storage compartment is provided with a PC insulating strip, the top of the energy storage compartment is provided with AB structural glue, and the PC insulating strip and the AB structural glue are provided with a battery cell module therebetween; The power control area is provided with a BMS, a fuse and a circuit breaker; The power conversion area is provided with a PCS inverter element; The power output / input area is provided with an expansion dock, a communication connector and a fast charging and photovoltaic connector assembly. The mobile box is provided with a Chinese character-shaped support for mounting the BMS, and the Chinese character-shaped support has an air duct for air exhaust of the PCS inverter element.

2. The mobile energy storage all-in-one machine according to claim 1, characterized in that, An EVA foam pad is arranged between the PCS inverter element and the mobile box.

3. The mobile energy storage all-in-one machine according to claim 1, characterized in that, The mobile box is provided with a PCS fixing support for locking the PCS inverter element.

4. The mobile energy storage all-in-one machine of claim 1, wherein, The power conversion area is further provided with a WiFi stick.

5. The mobile energy storage all-in-one machine of claim 1, wherein, The power output / input area is further provided with a power switch.

6. The mobile energy storage all-in-one machine of claim 1, wherein, A PC insulating sheet is arranged between the side wall of the energy storage compartment and the battery cell module.

7. The mobile energy storage all-in-one machine of claim 1, wherein, The number of battery cell modules is greater than or equal to two, and the battery cell modules are connected through module series aluminum bars.

8. The mobile energy storage all-in-one machine of claim 1, wherein, The mobile box is provided with a handle and universal wheels.

9. The mobile energy storage all-in-one machine of claim 1, wherein, The side wall of the mobile box is provided with a grounding bolt.

10. The mobile energy storage all-in-one machine of claim 1, wherein, ​

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