JBY1 type surge protector
By combining surge protection chips, current-limiting resistors, and fault indicator lights, the problem of complex surge protector structure and unintuitive failure indication is solved, achieving a simple structure, high safety, surge protection effect, and intuitive failure indication.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-03
AI Technical Summary
The existing surge protectors have complex and unintuitive protection and failure indication functions, which can easily lead to potential safety hazards to the power grid.
The design employs a combination of surge protection chip, current limiting resistor, fault indicator light, and conductive copper tube. It utilizes the elastic potential energy of the spring to disconnect the circuit and illuminate the indicator light when there is an overcurrent. Combined with a simple housing structure and fixing method, it provides an intuitive failure indication.
With its simple structure and high safety, it can effectively protect against lightning and intuitively prompt users to replace it in case of failure, thus improving the stability and safety of the circuit.
Smart Images

Figure CN224083843U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic protector technology, specifically a JBY1 type surge protector. Background Technology
[0002] Power surge protectors, also known as surge arresters, are suitable for AC 50 / 60Hz power supply systems with a rated voltage of 220V / 380V. They protect against surges caused by indirect and direct lightning strikes or other transient overvoltages. They are suitable for surge protection requirements in residential homes, the service industry, and industrial sectors, and offer protection modes such as phase-to-phase, phase-to-ground, phase-to-neutral, neutral-to-ground, and combinations thereof.
[0003] Surge protectors are suitable for AC 50 / 60Hz power supply systems with a rated voltage of 220V / 380V. They protect against surges caused by indirect and direct lightning strikes or other transient overvoltages, and are suitable for surge protection requirements in residential, service industry, and industrial sectors.
[0004] However, the protection and failure indication functions of current surge protectors are basically accomplished through tripping mechanisms, springs, and red-green status indicators, which are relatively complex in structure and the failure indication function is not intuitive, which can easily cause power grid protection and safety hazards. Therefore, there is an urgent need for an improved technology to solve this problem in the existing technology. Utility Model Content
[0005] The purpose of this utility model is to provide a JBY1 type surge protector that can provide excellent lightning protection for the entire circuit, has a simple structure, and provides a very intuitive failure indication function. This surge protector can solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a JBY1 type surge protector, including a surge protector body, wherein the surge protector body is provided with a housing A and a housing B, and the inside of the surge protector body is provided with an inlet terminal A, an inlet terminal B, a fault indicator light, a current limiting resistor, a spring, a lightning protection chip, a conductive copper tube, and a low-temperature solder point.
[0007] The surge protection chip is located in the center of the surge protector body. A spring is provided between the input terminal B and the surge protection chip. The fault indicator light is located on the top of the outer shell of the surge protector body. One connection terminal of the fault indicator light is connected to a conductive copper tube.
[0008] The spring clip curves upwards near one end, and the interior of the spring clip has two circular mounting holes and one elongated mounting hole.
[0009] Preferably, the interior of the outer shell A and the outer shell B are provided with multiple fixing screw holes, and the interior of the outer shell A and the outer shell B are symmetrically provided with inlet terminal mounting grooves near both sides. The center of the inner wall of the outer shell A and the outer shell B are provided with a surge protection chip limiting block. The surge protection chip limiting block and the outer shell are an integral structure, and the surge protection chip is disposed inside the surge protection chip limiting block.
[0010] Both outer shell A and outer shell B have an insulating coating on their inner walls. The inner wall of outer shell A has a snap-fit positioning block, which is an integral part of outer shell A. The snap-fit positioning block has a snap-fit groove in the center of its interior.
[0011] Preferably, the input terminal B is provided with a C-shaped bracket, the top bracket of the C-shaped bracket is provided with a locking screw in the center, the bottom end of the locking screw is provided with an anti-slip pressure plate, the bottom end of the locking screw is movably connected to the connector in the center of the upper surface of the anti-slip pressure plate, the bottom bracket of the C-shaped bracket is provided with a conductive copper sheet, the conductive copper sheet is Z-shaped, and the upper surface of the conductive copper sheet is provided with an anti-slip pattern.
[0012] Preferably, the fault indicator light is a light-emitting diode, with the negative terminal of the fault indicator light connected to one end of the current-limiting resistor, and the positive terminal of the fault indicator light connected to the two-position switch.
[0013] Preferably, one end of the current-limiting resistor is connected to a lead of the surge protection chip, and the other end of the current-limiting resistor is connected to a fault indicator light.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] (1) A lightning protection chip limiting block is provided in the center of the inner wall of both shell A and shell B. The lightning protection chip limiting block is an integral structure with the shell. The lightning protection chip is set inside the lightning protection chip limiting block. The lightning protection chip limiting block restricts the lightning protection chip in the center of the shell, which improves the stability of the device.
[0016] (2) The spring piece is tilted upwards near one end. The inside of the spring piece is provided with two circular mating mounting holes and a long strip mounting hole. When the surge protector discharges too much power, the surge protection chip will heat up rapidly, causing the low-temperature solder point to melt. Under the action of elastic potential energy, the spring piece will automatically and quickly disconnect the discharge circuit with the lead of the surge protection chip and contact the conductive copper tube to connect the fault indication circuit, so that the light tube lights up to remind the user to replace it.
[0017] (3) The bottom end of the locking screw is movably connected to the connector in the center of the upper surface of the anti-slip pressure plate. The bottom bracket of the C-type bracket is provided with a conductive copper piece. The conductive copper piece is Z-shaped. The upper surface of the conductive copper piece is provided with anti-slip pattern, which can firmly fix the wiring and prevent the wire from loosening.
[0018] (4) The surge protector has a simple structure and high safety. It can provide good lightning protection for the entire circuit and also has a failure indication function. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the surge protector structure of this utility model;
[0020] Figure 2 This is a front view of the surge protector of this utility model;
[0021] Figure 3 This is a schematic diagram of the internal structure of the surge protector of this utility model;
[0022] Figure 4 This is a schematic diagram of the surge protector circuit of this utility model;
[0023] Figure 5 This is a schematic diagram of the inlet terminal B structure of this utility model;
[0024] Figure 6 This is a schematic diagram of the spring clip structure of this utility model;
[0025] Figure 7 This is a cross-sectional view of the spring clip of this utility model.
[0026] In the diagram: 1. Surge protector body; 2. Inlet terminal A; 3. Inlet terminal B; 4. Fault indicator light; 5. Current limiting resistor; 6. Spring; 7. Lightning protection chip; 8. Conductive copper tube; 9. Low-temperature solder joint; 10. Snap-fit positioning block; 11. Housing A; 12. Housing B; 13. Locking screw; 14. Anti-slip pressure plate; 15. Conductive connection copper sheet; 16. C-type bracket. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1-7 This utility model provides a technical solution: a JBY1 type surge protector, including a surge protector body 1, a housing A11 and a housing B12 on the surge protector body 1, and an inlet terminal A2, an inlet terminal B3, a fault indicator light 4, a current limiting resistor 5, a spring 6, a surge protection chip 7, a conductive copper tube 8, and a low-temperature solder point 9 inside the surge protector body 1. One end of the current limiting resistor 5 is connected to a lead of the surge protection chip, and the other end of the current limiting resistor 5 is connected to the fault indicator light.
[0029] The surge protection chip 7 is located in the center of the surge protector body 1. A spring 6 is provided between the incoming line terminal B3 and the surge protection chip 7. The fault indicator light 4 is located on the top of the outer shell of the surge protector body 1. One end of the fault indicator light 4 is connected to the conductive copper tube 8.
[0030] The spring contact 6 is tilted upwards near one end. Inside the spring contact 6 are two circular mounting holes and one elongated mounting hole. When the surge protector discharges too much power, the surge protection chip will heat up rapidly, causing the low-temperature solder point to melt. Under the action of elastic potential energy, the spring contact 6 will automatically and quickly disconnect the discharge circuit from the surge protection chip lead and contact the conductive copper tube, connecting the fault indication circuit and lighting up the LED to prompt the user to replace it.
[0031] The interior of housings A11 and B12 has multiple fixing screw holes. The interior of housings A11 and B12 has symmetrical cable entry mounting slots near both sides. The center of the inner wall of housings A11 and B12 is provided with a surge protection chip limiting block. The surge protection chip limiting block is an integral structure with the housing. The surge protection chip 7 is located inside the surge protection chip limiting block. The surge protection chip limiting block restricts the surge protection chip 7 to the center of the housing, which improves the stability of the device.
[0032] Both housing A11 and housing B12 have an insulating coating on their inner walls. Housing A11 has a snap-fit positioning block 10 on its inner wall. The snap-fit positioning block 10 is an integral structure with housing A11. The snap-fit positioning block 10 has a snap-fit groove in the center of its interior for snap-fit fixing the wiring.
[0033] The incoming line B3 is equipped with a C-shaped bracket 16. The top bracket of the C-shaped bracket 16 has a locking screw 13 in the center. The bottom of the locking screw 13 has an anti-slip pressure plate 14. The bottom of the locking screw 13 is movably connected to the connector in the center of the upper surface of the anti-slip pressure plate 14. The bottom bracket of the C-shaped bracket 16 is equipped with a conductive copper piece 15. The conductive copper piece 15 is Z-shaped. The upper surface of the conductive copper piece 15 has an anti-slip pattern, which can firmly fix the wiring and prevent the wire from loosening.
[0034] The fault indicator light 4 is a light-emitting diode. The negative terminal of the fault indicator light 4 is connected to one end of the current-limiting resistor 5, and the positive terminal of the fault indicator light 4 is connected to the two-position switch.
[0035] Working principle: The surge protector is connected to the L(N) line or grounding line in the circuit via input terminals A2 and B3. Under normal circumstances, when there is no transient overvoltage or lightning strike induction in the circuit, the surge protector chip presents a high impedance. However, as the surge current and voltage increase, its impedance will continuously decrease. When the transient voltage caused by the lightning strike is too high, it will rapidly reduce the resistance and discharge the powerful lightning current to the ground. Its current-voltage characteristics are strongly nonlinear, thereby limiting the surge voltage within the voltage range that the equipment or system can withstand, protecting the protected equipment or system from damage due to impact. When the surge protector discharges too much power, the surge protector chip will rapidly heat up, causing the low-temperature solder point to melt. Under the action of elastic potential energy, the spring 6 will automatically and quickly disconnect the discharge circuit from the surge protector chip lead and contact the conductive copper tube, connecting the fault indication circuit and lighting up the LED to prompt the user to replace it.
[0036] The surge protector has a simple structure and high safety, providing excellent lightning protection for the entire circuit, and also has a failure indication function.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A JBY1 type surge protector, comprising a surge protector body (1), characterized in that: The surge protector body (1) is provided with a housing A (11) and a housing B (12). The inside of the surge protector body (1) is provided with an inlet terminal A (2), an inlet terminal B (3), a fault indicator light (4), a current limiting resistor (5), a spring (6), a lightning protection chip (7), a conductive copper tube (8), and a low-temperature solder point (9). The surge protection chip (7) is located in the center of the surge protector body (1). A spring piece (6) is provided between the input terminal B (3) and the surge protection chip (7). The fault indicator (4) is located on the top of the outer shell of the surge protector body (1). One end of the fault indicator (4) is connected to the conductive copper tube (8). The spring piece (6) is curved upward near one end, and the inside of the spring piece (6) is provided with two circular mating holes and a long strip-shaped mounting hole.
2. The JBY1 type surge protector according to claim 1, characterized in that: The interior of the outer shell A (11) and the outer shell B (12) is provided with multiple fixing screw holes. The interior of the outer shell A (11) and the outer shell B (12) is provided with symmetrical inlet terminal mounting slots near both sides. The center of the inner wall of the outer shell A (11) and the outer shell B (12) is provided with a surge protection chip limiting block. The surge protection chip limiting block and the outer shell are an integral structure. The surge protection chip (7) is located inside the surge protection chip limiting block. The inner walls of the outer shell A (11) and the outer shell B (12) are provided with an insulating coating. The inner wall of the outer shell A (11) is provided with a snap-fit positioning block (10). The snap-fit positioning block (10) and the outer shell A (11) are an integral structure. The snap-fit positioning block (10) is provided with a snap-fit groove in the center of its interior.
3. The JBY1 type surge protector according to claim 1, characterized in that: The input terminal B (3) is provided with a C-shaped bracket (16). The top bracket of the C-shaped bracket (16) is provided with a locking screw (13) in the center. The bottom end of the locking screw (13) is provided with an anti-slip pressure plate (14). The bottom end of the locking screw (13) is movably connected to the connector in the center of the upper surface of the anti-slip pressure plate (14). The bottom bracket of the C-shaped bracket (16) is provided with a conductive copper piece (15). The conductive copper piece (15) is Z-shaped. The upper surface of the conductive copper piece (15) is provided with an anti-slip pattern.
4. The JBY1 type surge protector according to claim 1, characterized in that: The fault indicator (4) is a light-emitting diode. The negative terminal of the fault indicator (4) is connected to one end of the current-limiting resistor (5), and the positive terminal of the fault indicator (4) is connected to the two-position switch.
5. A JBY1 type surge protector according to claim 1, characterized in that: One end of the current-limiting resistor (5) is connected to a lead of the surge protection chip, and the other end of the current-limiting resistor (5) is connected to the fault indicator light.