Dry distillation extraction device for fresh bamboo juice
By using a drive motor to rotate the bamboo material through a shaft and synchronous wheel system, and by utilizing a continuously bent condenser tube and cooling box to improve condensation efficiency, the problems of uneven heating and low condensation efficiency are solved, thus improving the production quality of fresh bamboo sap.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-07
AI Technical Summary
Existing fresh bamboo sap dry distillation equipment suffers from uneven heating and low condensation efficiency, leading to the decomposition and loss of effective components and reducing production quality.
The system uses a drive motor to rotate the shaft and synchronous wheel system, which makes the bamboo in the dry distillation furnace turn over and heat evenly. The condensation efficiency is improved by continuous curved condenser tubes and cooling boxes. The heat is kept stable by sealed connectors and the system pressure is kept stable by a one-way air inlet valve.
It achieves uniform heating and efficient condensation of bamboo, improving the production quality and efficiency of fresh bamboo sap and reducing the loss of effective components.
Smart Images

Figure CN224086039U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fresh bamboo juice production technical field, concretely is a fresh bamboo juice dry distillation extraction device. BACKGROUND
[0002] Fresh bamboo juice is a liquid extracted from fresh bamboo, which is naturally drained after heating. Its main components include phenolic acids, amino acids, sugars, alcohols, ketones, flavonoids, etc. Fresh bamboo juice has the effect of clearing heat and reducing phlegm, and is often used to treat symptoms such as lung heat cough and phlegm, shortness of breath, and chest tightness. In the process of extracting fresh bamboo juice, the liquid inside the bamboo is evaporated mainly by heating, and then the steam is converted into liquid by condensation, so that fresh bamboo juice is collected. This method can effectively extract the effective components in the bamboo and maintain its medicinal value. Here, the utility model provides a fresh bamboo juice dry distillation extraction device.
[0003] According to the search, Chinese patent document, announcement number: CN214390089U, discloses a dry distillation device for producing fresh bamboo juice, which sends the bamboo chips into the guide rail in the dry distillation furnace through the feeding door, pushes the bamboo chip car to the appropriate position, opens the heating device and the stirring device, and directly heats and distills the bamboo chips. The stirring device stirs the heat and steam in the furnace to promote the dry distillation process. The flowing fresh bamboo juice is discharged from the discharge port, enters the fresh bamboo juice storage tank after condensation by the condenser, and is stored. However, the device is in a static state inside the device during actual use, so that the bamboo material cannot be evenly heated during heating, resulting in decomposition of effective components; and the condensation efficiency of the device is low, which causes loss of effective components and reduces the overall practicality. UTILITY MODEL CONTENTS
[0004] (I) Technical problem solved
[0005] In view of the deficiencies in the prior art, the utility model provides a fresh bamboo juice dry distillation extraction device, which has the advantages of uniform heating, high condensation efficiency and improved production quality, and solves the above technical problems.
[0006] (II) Technical scheme
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a fresh bamboo juice dry distillation extraction device, comprising a bottom plate, the top surface of the bottom plate is fixedly installed with a driving motor, a first baffle, a base, a second baffle, a base and a collection tank, the inside of the first baffle is fixedly installed with a heating rod, the inside of the base is installed with a rotating shaft, the outer side surface of the rotating shaft is fixedly installed with a rotating wheel and a synchronous wheel, the inside surface of the rotating wheel is transmissionally connected with a dry distillation furnace, the outer side surface of the dry distillation furnace is provided with a furnace door and a limiting ring, the inside of the second baffle is fixedly installed with a guide pipe, the top surface of the base is installed with a cooling box, and the inside of the cooling box is installed with a condenser pipe.
[0008] Preferably, there are multiple bases, two rotating shafts and two synchronous pulleys, and the output shaft of the drive motor is fixedly connected to the left end of one of the rotating shafts, and the internal transmission of the two synchronous pulleys is connected to a belt.
[0009] With the above technical solution, when the drive motor is started, the output shaft of the drive motor can drive one of the rotating shafts and the synchronous pulley to rotate. This synchronous pulley can then drive the other synchronous pulley and the rotating shaft to rotate via a belt. Therefore, the overall synchronization rate of the device can be effectively improved, ensuring the normal operation of the device.
[0010] Preferably, the number of the rotating wheels is four, and the number of the limiting rings is two, with the two limiting rings being correspondingly installed inside the four rotating wheels.
[0011] With the above technical solution, when the drive motor drives the two rotating shafts to rotate, the two rotating shafts can drive the four rotating wheels to rotate together. The rotating wheels can then drive the limiting rings and the dry distillation furnace to rotate together. Therefore, not only can the bamboo inside the dry distillation furnace be continuously turned over to ensure that it is heated evenly, but the two limiting rings can also restrict the position of the entire device to prevent it from falling off, thus ensuring the normal operation of the device.
[0012] Preferably, the inner surfaces of the first baffle and the second baffle are provided with sealing connectors, and the dry distillation furnace is rotatably installed inside the two sealing connectors.
[0013] Through the above technical solutions, the sealing connector can not only maintain the stability of the heating rods and conduits while the dry distillation furnace is rotating, but also effectively reduce heat loss inside the dry distillation furnace, making the furnace temperature more stable and improving energy utilization efficiency. In addition, the sealing connector can also prevent air leakage, reduce the oxygen content inside the furnace, and improve the dry distillation quality and efficiency.
[0014] Preferably, the end of the conduit away from the second baffle is connected to the top of the condenser tube, and the condenser tube is installed inside the cooling box in a continuously curved shape.
[0015] With the above technical solution, when the gaseous products generated by dry distillation reach the interior of the condenser tube through the conduit, the coolant inside the cooling box can effectively cool them down. The gaseous products will condense into liquid upon cooling and then flow into the interior of the collection tank through the condenser tube. The continuous curved condenser tube can effectively increase the movement path of the gaseous products and also effectively increase the surface area in contact with the coolant, thereby improving the overall condensation efficiency of the device.
[0016] Preferably, the end of the condenser tube furthest from the cooling box is installed inside the collection tank, and a one-way air inlet valve is installed on the top of the collection tank.
[0017] With the above technical solution, the liquid product can flow through the condenser and be collected inside the collection tank. The one-way inlet valve helps to maintain the pressure stability in the distillation system. It can prevent the product inside the collection tank from flowing back into the condenser under the influence of pressure changes or other factors, thus ensuring the directionality and stability of the collection.
[0018] Compared with the prior art, this utility model provides a fresh bamboo sap dry distillation extraction device, which has the following beneficial effects:
[0019] 1. This utility model, by starting the drive motor, the output shaft of the drive motor can drive one of the rotating shafts and the synchronous pulley to rotate. This synchronous pulley, through the belt, can drive another synchronous pulley and the rotating shaft to rotate, thereby driving all four rotating wheels to rotate together. The rotating wheels can drive the limiting rings and the dry distillation furnace to rotate together. Therefore, it can not only effectively turn the bamboo inside the dry distillation furnace continuously, so that it is heated fully and evenly, but the two limiting rings can also restrict the position of the entire device to prevent it from falling off, thus ensuring the normal operation of the device.
[0020] 2. This utility model guides the gaseous products generated during dry distillation to the interior of the condenser tube via a conduit. The coolant inside the cooling tank effectively cools the gaseous products, causing them to condense into liquid. The liquid then flows through the condenser tube to the interior of the collection tank. The continuously curved condenser tube effectively increases the movement path of the gaseous products and also increases the surface area in contact with the coolant, thereby improving the overall condensation efficiency of the device. The one-way inlet valve helps maintain pressure stability within the dry distillation system, preventing the products inside the collection tank from flowing back into the condenser tube due to pressure changes or other factors, thus ensuring the directionality and stability of the collection. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0022] Figure 2 This is a three-dimensional cross-sectional schematic diagram of the structural shaft and other parts of this utility model;
[0023] Figure 3 This is a front cross-sectional view of the structural dry distillation furnace and other parts of this utility model;
[0024] Figure 4 This is a front sectional view of the cooling box and other parts of the present invention.
[0025] The components are as follows: 1. Base plate; 2. Drive motor; 3. First baffle; 4. Base; 5. Second baffle; 6. Base; 7. Collection tank; 8. Heating rod; 9. Rotating shaft; 10. Rotating wheel; 11. Synchronous pulley; 12. Dry distillation furnace; 13. Furnace door; 14. Limiting ring; 15. Conduit; 16. Cooling box; 17. Condenser pipe; 18. Belt; 19. Sealing connector; 20. One-way air inlet valve. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-4 A fresh bamboo sap dry distillation extraction device includes a base plate 1. A drive motor 2, a first baffle 3, a base 4, a second baffle 5, a base 6, and a collection tank 7 are fixedly installed on the top surface of the base plate 1. A heating rod 8 is fixedly installed inside the first baffle 3. A rotating shaft 9 is installed inside the base 4. A rotating wheel 10 and a synchronous wheel 11 are fixedly installed on the outer side of the rotating shaft 9. A dry distillation furnace 12 is driven to the inner side of the rotating wheel 10. A furnace door 13 and a limiting ring 14 are provided on the outer side of the dry distillation furnace 12. A conduit 15 is fixedly installed inside the second baffle 5. A cooling box 16 is installed on the top surface of the base 6. A condenser pipe 17 is installed inside the cooling box 16.
[0028] Specifically, multiple bases 4 are provided, and two rotating shafts 9 and two synchronous pulleys 11 are provided. The output shaft of the drive motor 2 is fixedly connected to the left end of one of the rotating shafts 9, and the internal transmission of the two synchronous pulleys 11 is connected to the belt 18. The advantage is that, with this structure, when the drive motor 2 is started, the output shaft of the drive motor 2 can drive one of the rotating shafts 9 and the synchronous pulley 11 to rotate. This synchronous pulley 11 can then drive the other synchronous pulley 11 and the rotating shaft 9 to rotate via the belt 18. Therefore, the overall synchronization rate of the device can be effectively improved, ensuring the normal operation of the device.
[0029] Specifically, there are four rotating wheels 10 and two limiting rings 14, with the two limiting rings 14 correspondingly installed inside the four rotating wheels 10. The advantage is that, with this structure, when the drive motor 2 drives the two rotating shafts 9 to rotate, the two rotating shafts 9 can drive the four rotating wheels 10 to rotate together. The rotating wheels 10, in turn, can drive the limiting rings 14 and the dry distillation furnace 12 to rotate together. Therefore, not only can the bamboo inside the dry distillation furnace 12 be effectively rotated continuously, ensuring sufficient and even heating, but the two limiting rings 14 can also restrict the overall position of the device to prevent detachment and ensure the normal operation of the device.
[0030] Specifically, both the inner surfaces of the first baffle 3 and the second baffle 5 are provided with sealing connectors 19, and the dry distillation furnace 12 is rotatably installed inside the two sealing connectors 19. The advantage is that this structure allows the sealing connectors 19 to maintain the stability of the heating rods 8 and conduits 15 while the dry distillation furnace 12 rotates, effectively reducing heat loss inside the dry distillation furnace 12, making the furnace temperature more stable, improving energy utilization efficiency, and preventing air leakage, reducing the oxygen content inside the furnace, and improving the quality and efficiency of dry distillation.
[0031] Specifically, the end of the conduit 15 furthest from the second baffle 5 is connected to the top of the condenser tube 17, and the condenser tube 17 is installed inside the cooling box 16 in a continuously curved shape. The advantage is that, with this structure, when the gaseous products generated by dry distillation reach the interior of the condenser tube 17 through the conduit 15, the coolant inside the cooling box 16 can effectively cool them. The gaseous products condense into liquid upon contact with the coolant, and then flow through the condenser tube 17 to the interior of the collection tank 7. The continuously curved condenser tube 17 effectively increases the movement path of the gaseous products and also effectively increases the surface area in contact with the coolant, thereby improving the overall condensation efficiency of the device.
[0032] Specifically, the end of the condenser 17 furthest from the cooling tank 16 is installed inside the collection tank 7, and a one-way inlet valve 20 is installed on the top of the collection tank 7. The advantage is that this structure allows the liquid product to flow through the condenser 17 and be collected inside the collection tank 7, while the one-way inlet valve 20 helps maintain pressure stability within the distillation system. It prevents the product inside the collection tank 7 from flowing back into the condenser 17 due to pressure changes or other factors, ensuring the directionality and stability of the collection.
[0033] In operation, by starting the drive motor 2, the output shaft of the drive motor 2 can drive one of the rotating shafts 9 and the synchronous pulley 11 to rotate. This synchronous pulley 11, via the belt 18, can drive another synchronous pulley 11 and the rotating shaft 9 to rotate, thereby driving all four rotating wheels 10 to rotate together. The rotating wheels 10 can drive the limiting rings 14 and the dry distillation furnace 12 to rotate together. Therefore, it can not only effectively rotate the bamboo inside the dry distillation furnace 12 to ensure that it is heated evenly, but the two limiting rings 14 can also restrict the position of the entire device to prevent it from falling off, thus ensuring the normal operation of the device. The dry distillation process can be guided through the conduit 15. The gaseous products reach the interior of the condenser tube 17, where the coolant inside the cooling box 16 effectively cools them. The gaseous products condense into liquid upon cooling and then flow through the condenser tube 17 into the collection tank 7. The continuously curved condenser tube 17 effectively increases the movement path of the gaseous products and also effectively increases the surface area in contact with the coolant, thereby improving the overall condensation efficiency of the device. The one-way inlet valve 20 helps maintain the pressure stability within the distillation system and prevents the products inside the collection tank 7 from flowing back into the condenser tube 17 under pressure changes or other factors, ensuring the directionality and stability of the collection.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for the dry distillation extraction of fresh bamboo sap, comprising a base plate (1), characterized in that: The top surface of the base plate (1) is fixedly equipped with a drive motor (2), a first baffle (3), a base (4), a second baffle (5), a base (6), and a collection tank (7). A heating rod (8) is fixedly installed inside the first baffle (3). A rotating shaft (9) is installed inside the base (4). A rotating wheel (10) and a synchronous wheel (11) are fixedly installed on the outer side of the rotating shaft (9). A dry distillation furnace (12) is connected to the inner side of the rotating wheel (10). A furnace door (13) and a limiting ring (14) are provided on the outer side of the dry distillation furnace (12). A conduit (15) is fixedly installed inside the second baffle (5). A cooling box (16) is installed on the top surface of the base (6). A condenser (17) is installed inside the cooling box (16).
2. The apparatus for dry distillation extraction of fresh bamboo sap according to claim 1, characterized in that: The number of bases (4) is multiple, the number of rotating shafts (9) and synchronous pulleys (11) is two, and the output shaft of the drive motor (2) is fixedly connected to the left end of one of the rotating shafts (9). The internal transmission of the two synchronous pulleys (11) is connected to the belt (18).
3. The apparatus for dry distillation extraction of fresh bamboo sap according to claim 1, characterized in that: The number of the rotating wheels (10) is four, and the number of the limiting rings (14) is two, with the two limiting rings (14) being installed inside the four rotating wheels (10) respectively.
4. The apparatus for dry distillation extraction of fresh bamboo sap according to claim 1, characterized in that: The inner sides of the first baffle (3) and the second baffle (5) are provided with sealing connectors (19), and the dry distillation furnace (12) is rotatably installed inside the two sealing connectors (19).
5. The apparatus for dry distillation extraction of fresh bamboo sap according to claim 1, characterized in that: The end of the conduit (15) away from the second baffle (5) is connected to the top of the condenser tube (17), and the condenser tube (17) is installed in a continuously curved shape inside the cooling box (16).
6. The apparatus for dry distillation extraction of fresh bamboo sap according to claim 1, characterized in that: The end of the condenser tube (17) away from the cooling box (16) is installed inside the collection tank (7), and a one-way air inlet valve (20) is installed on the top of the collection tank (7).
Citation Information
Patent Citations
Dry distillation device for producing fresh bamboo juice
CN214390089U