Batching device for printing preparation of efficient full-permeation wax-imitating printing fabric

By designing a batching device with quantitative and mixing mechanisms, the problem of existing equipment being unable to accurately control the amount of raw materials has been solved, realizing automated quantitative and mixing of raw materials, and improving the ease of operation and mixing efficiency.

CN224086526UActive Publication Date: 2026-04-07JIANGSU QINGYUN TEXTILE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-05
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing equipment cannot accurately control the amount of raw materials when preparing silicone-modified acrylate emulsions, and manual adjustment is difficult.

Method used

A batching device including a quantitative mechanism and a mixing mechanism was designed. The quantitative mixing of raw materials is achieved by a current-limiting electric cylinder and a regulating electric cylinder, and the mixing and conveying are automated by a stirring motor and a spiral blade.

Benefits of technology

It enables simultaneous quantitative mixing of different raw materials, improving the convenience of operation and mixing effect, and reducing the difficulty of manual adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fabric printing, and particularly discloses a batching device for printing preparation of an efficient full-permeation wax-imitating printing fabric, which comprises a device shell, the lower surface of the device shell is communicated with a discharge valve, and a quantifying mechanism for quantifying pigment is arranged above the device shell. A mixing mechanism used for mixing pigment is arranged at the upper end of the device shell, and a quick detaching mechanism used for detaching parts is arranged below the mixing mechanism. And the quantifying mechanism comprises four pigment buckets, the four pigment buckets are all installed above the device shell, and the lower surfaces of the four pigment buckets communicate with quantifying pieces. Through the arranged quantifying mechanism, different raw materials can be quantified at the same time, and when different quantities of raw materials need to be quantified, an electric cylinder is adjusted to drive an adjusting piece to horizontally move in a quantifying piece, the volume in the quantifying piece is adjusted, and then the different quantities of raw materials can be quantified conveniently.
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Description

TECHNICAL FIELD

[0001] The utility model relates to face fabric printing technical field especially is related to a kind of efficient full penetration wax-printed fabric printing preparation with dosing device. BACKGROUND

[0002] Efficient full penetration wax-printed fabric printing preparation with dosing device is one of the key equipment in wax-printing process, it is responsible for accurately preparing various printing paste according to certain proportion, to ensure the quality and effect of printing fabric. Efficient full penetration wax-printed fabric printing preparation with dosing device usually includes raw material storage unit, accurate metering unit, mixing and stirring unit, conveying unit and control system etc. These parts work together to realize the accurate preparation and efficient conveying of printing paste. With the continuous development of wax-printing technology and the continuous expansion of application field, especially in textile printing, garment manufacturing etc.

[0003] The existing device is relatively inconvenient when preparing silicone-modified acrylate emulsion, and cannot control the amount of added raw materials.

[0004] The existing patent (publication number: CN222499703U) discloses a dosing device for fabric dyeing, which comprises a box body. The dosing device further comprises a mixing part and a stirring part arranged in the box body in sequence along the direction of pigment travel. The mixing part comprises a plurality of pigment conveying ports arranged at the top end of the box body, a conveying branch pipe communicating with the pigment conveying ports, and an adjusting valve installed on the outer side of the box body and used to communicate the pigment conveying ports and the conveying branch pipe. It can quickly and quantitatively convey pigments without direct human contact with pigments, improving safety and making dye solution mixing more uniform.

[0005] To solve the above problems, the existing patent provides a scheme that can quickly and quantitatively convey pigments without direct human contact with pigments, improving safety and making dye solution mixing more uniform. However, when quantitatively conveying pigments, manual adjustment is required, which makes it difficult for manual operation when adjusting different pigments each time. SUMMARY

[0006] The utility model aims at: provide a kind of efficient full penetration wax-printed fabric printing preparation with dosing device, different raw materials can be quantitatively at the same time, and when the raw materials of different quantities need to be quantitatively, adjusting cylinder can drive adjusting member to move horizontally in quantitative member, the volume in quantitative member can be adjusted, then different quantities of raw materials are conveniently quantitatively, to solve the problems raised in the above background.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: a kind of efficient full-permeation wax-printing imitation printing fabric printing preparation with batching device, including device shell, the lower surface of the device shell is communicated with discharge valve, the upper of the device shell is equipped with for the quantitative mechanism of pigment rationing, the upper end of the device shell is equipped with for the mixing mechanism of pigment mixing, the lower of the mixing mechanism is equipped with quick release mechanism for part disassembly;

[0008] The quantitative mechanism includes a pigment bucket, the pigment bucket is provided with four, four The lower surface of the pigment bucket is communicated with a quantitative part, the right side of the quantitative part is fixed with a flow limiting cylinder, the telescopic end of the flow limiting cylinder is fixed with a movable plate, the right side of the inside of the quantitative part is slidably installed with an adjusting part, and the right side of the adjusting part is connected with an adjusting cylinder fixedly connected with the outer wall of the quantitative part.

[0009] Preferably, the upper surface of the adjusting part is provided with a fixed plate fixedly connected with the quantitative part, and the lower surface of the quantitative part is communicated with a discharge part communicated with the device shell.

[0010] Preferably, the inside of the discharge part is slidably connected with a mounting plate, and the right side of the mounting plate is connected with a driving cylinder fixedly connected with the discharge part.

[0011] Preferably, the mixing mechanism includes a stirring motor, the stirring motor is fixed on the upper end of the device shell by bolts, and the power output shaft of the stirring motor is fixed with a transmission rod.

[0012] Preferably, the outer surface of the transmission rod is fixedly provided with two fixed parts, and the lower surface of the two fixed parts is fixedly provided with a plurality of stirring rods.

[0013] Preferably, the quick release mechanism includes a spiral blade, the spiral blade is installed at the lower end of the transmission rod, and the upper surface of the spiral blade is fixedly provided with a connecting head.

[0014] Preferably, the connecting head is insertedly connected with a clamping groove opened on the transmission rod, the outer wall of the connecting head is provided with a limiting hole, and the limiting hole is insertedly connected with a fixed bolt threadedly connected with the transmission rod.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1. By setting the quantitative mechanism, different raw materials can be simultaneously quantified, and when different amounts of raw materials need to be quantified, the adjusting cylinder can drive the adjusting part to move horizontally in the quantitative part, the volume inside the quantitative part can be adjusted, and different amounts of raw materials can be conveniently quantified.

[0017] 2. By the mixing mechanism, the stirring motor drives the transmission rod to rotate, and then drives the fixed part to move, so that the stirring rod stirs and mixes different raw materials in the device shell, realizes the role of batching, and the transmission rod rotates synchronously to drive the spiral blade to rotate, which can convey the raw materials at the bottom upward, thereby improving the mixing effect of the raw materials. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0019] Figure 1 It is the overall structure view of the present application;

[0020] Figure 2 It is the three-dimensional structure schematic diagram of the transmission rod of the present application;

[0021] Figure 3 It is the half-section structure schematic diagram of the pigment barrel of the present application;

[0022] Figure 4 It is the present application Figure 2 The enlarged view of A in the present application.

[0023] Explanation of reference signs:

[0024] 1, device shell;2, discharge valve;3, pigment barrel;31, quantitative part;32, flow limiting cylinder;33, movable plate;34, adjusting part;35, adjusting cylinder;36, fixed plate;37, discharge part;38, mounting plate;39, driving cylinder;4, stirring motor;41, transmission rod;42, fixed part;43, stirring rod;5, spiral blade;51, connecting head;52, clamping groove;53, limiting hole;54, fixing bolt. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0026] The present application provides a technical solution:

[0027] Please refer to Figures 1 to 4The utility model provides a kind of high-efficiency full penetration wax printing fabric printing preparation with dispensing device, including device shell 1, the lower surface of device shell 1 is communicated with discharge valve 2, the upper of device shell 1 is equipped with for the rationing mechanism of pigment rationing, the upper end of device shell 1 is equipped with for the mixing mechanism of pigment mixing, the lower of mixing mechanism is equipped with quick release mechanism for part disassembly;

[0028] Rationing mechanism includes pigment bucket 3, pigment bucket 3 is equipped with four, four pigment bucket 3 are all installed in the upper of device shell 1, the lower surface of four pigment bucket 3 is all communicated with rationing piece 31, the right side of rationing piece 31 is fixed with flow limiting electric cylinder 32, the telescopic end of flow limiting electric cylinder 32 is fixed with movable plate 33, the right side of the inside of rationing piece 31 is slidably installed with adjusting part 34, the right side of adjusting part 34 is connected with adjusting electric cylinder 35 fixedly connected with the outer wall of rationing piece 31, the upper surface of adjusting part 34 is equipped with fixed plate 36 fixedly connected with rationing piece 31, the lower surface of rationing piece 31 is communicated with discharge piece 37 mutually communicated with device shell 1, the inside of discharge piece 37 is slidably connected with mounting plate 38, the right side of mounting plate 38 is connected with drive electric cylinder 39 fixedly connected with discharge piece 37.

[0029] By adopting the above technical scheme, before using the high-efficiency full penetration wax printing fabric printing preparation with dispensing device, first, the device shell 1 is placed in a suitable position, and different raw materials are poured into the four pigment buckets 3 for storage. When in use, the flow limiting electric cylinder 32 provided on the rationing piece 31 drives the movable plate 33 to move horizontally, so that the movable plate 33 and the feed port on the rationing piece 31 are separated, and the raw materials in the pigment bucket 3 enter the inside of the rationing piece 31 for rationing. After the raw materials enter the rationing piece 31, the flow limiting electric cylinder 32 drives the movable plate 33 to reset. At this time, the drive electric cylinder 39 on the discharge piece 37 drives the mounting plate 38 to move horizontally, removes the flow limiting of the discharge piece 37, so that the pigment in the rationing piece 31 after rationing enters the device shell 1. The device can simultaneously ration different raw materials, which is convenient to use. When different amounts of raw materials need to be rationed, the adjusting electric cylinder 35 can drive the adjusting part 34 to move horizontally in the rationing piece 31, so that the volume of the inside of the rationing piece 31 can be adjusted, thereby facilitating the rationing of different amounts of raw materials. The fixed plate 36 provided can improve the strength of the rationing piece 31.

[0030] Specifically, as Figure 1 , Figure 2 and Figure 4As shown, the mixing mechanism includes a stirring motor 4 fixed by bolts at the upper end of the device housing 1, the power output shaft of the stirring motor 4 is fixed with a transmission rod 41, the outer surface of the transmission rod 41 is symmetrically fixed with two fixed parts 42, the lower surface of the two fixed parts 42 is fixed with a plurality of stirring rods 43, the quick release mechanism includes a spiral blade 5 installed at the lower end of the transmission rod 41, the upper surface of the spiral blade 5 is fixed with a connecting head 51, the upper side of the connecting head 51 is inserted and connected with a clamping groove 52 opened on the transmission rod 41, the outer wall of the connecting head 51 is provided with a limiting hole 53, one side of the limiting hole 53 is inserted and connected with a fixed bolt 54 threadedly connected with the transmission rod 41.

[0031] By adopting the above technical scheme, the stirring motor 4 drives the transmission rod 41 to rotate, thereby driving the fixed part 42 to move, so that the stirring rod 43 stirs and mixes different raw materials in the device housing 1, realizes the role of batching, and the transmission rod 41 rotates synchronously to drive the spiral blade 5 to rotate, which can convey the raw materials at the bottom upward, thereby improving the mixing effect of the raw materials. After the raw materials are mixed, the discharge valve 2 can be opened to discharge. By unscrewing the fixed bolt 54 on the transmission rod 41, the fixed bolt 54 and the limiting hole 53 on the connecting head 51 are separated. Under the cooperation of the clamping groove 52, the spiral blade 5 can be disassembled for maintenance.

[0032] Working principle: The flow limiting cylinder 32 drives the movable plate 33 to move horizontally, so that the movable plate 33 and the feed port on the quantitative part 31 are separated, the raw materials in the pigment barrel 3 enter the inside of the quantitative part 31 for quantification, the flow limiting cylinder 32 drives the movable plate 33 to reset, at this time, the driving cylinder 39 on the discharge part 37 drives the mounting plate 38 to move horizontally, and the flow of the discharge part 37 is released, so that the pigment in the quantitative part 31 after quantification enters the device housing 1, the adjusting cylinder 35 can drive the adjusting part 34 to move horizontally in the quantitative part 31, so that the volume inside the quantitative part 31 can be adjusted, thereby facilitating the quantification of different amounts of raw materials. The stirring motor 4 drives the transmission rod 41 to rotate, thereby driving the fixed part 42 to move, so that the stirring rod 43 stirs and mixes different raw materials in the device housing 1, realizes the role of batching, and the transmission rod 41 rotates synchronously to drive the spiral blade 5 to rotate, which can convey the raw materials at the bottom upward. After the raw materials are mixed, the discharge valve 2 can be opened to discharge. By unscrewing the fixed bolt 54 on the transmission rod 41, the fixed bolt 54 and the limiting hole 53 on the connecting head 51 are separated. Under the cooperation of the clamping groove 52, the spiral blade 5 can be disassembled.

[0033] Finally, it should be noted that: the above embodiments are used to illustrate the technical solutions of the present application, but not limited to them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A high-efficiency, fully penetrating, wax-like printing fabric preparation mixing device, comprising a device housing (1), characterized in that: The lower surface of the device housing (1) is connected to a discharge valve (2). The upper part of the device housing (1) is provided with a metering mechanism for metering pigment. The upper end of the device housing (1) is provided with a mixing mechanism for mixing pigment. The lower part of the mixing mechanism is provided with a quick-release mechanism for disassembling parts. The metering mechanism includes four pigment buckets (3), all of which are mounted on the upper part of the outer casing (1) of the device. The lower surfaces of the four pigment buckets (3) are connected to metering components (31). A current-limiting cylinder (32) is fixed on the right side of the metering component (31). A movable plate (33) is fixed on the telescopic end of the current-limiting cylinder (32). An adjusting component (34) is slidably installed on the right side inside the metering component (31). An adjusting cylinder (35) is fixedly connected to the outer wall of the metering component (31) on the right side of the adjusting component (34).

2. The batching device for preparing high-efficiency, fully penetrating, wax-like printing fabrics according to claim 1, characterized in that: The upper surface of the adjusting member (34) is provided with a fixing plate (36) that is fixedly connected to the metering member (31), and the lower surface of the metering member (31) is connected to a discharge member (37) that is connected to the outer shell (1) of the device.

3. The batching device for preparing high-efficiency, fully penetrating, wax-like printing fabrics according to claim 2, characterized in that: The discharge component (37) is internally slidably connected to an installation plate (38), and the right side of the installation plate (38) is connected to a drive electric cylinder (39) that is fixedly connected to the discharge component (37).

4. The batching device for preparing high-efficiency, fully penetrating, wax-like printing fabrics according to claim 1, characterized in that: The mixing mechanism includes a stirring motor (4), which is fixed to the upper end of the device housing (1) by bolts, and a transmission rod (41) is fixed to the power output shaft of the stirring motor (4).

5. The batching device for preparing high-efficiency, fully penetrating, wax-like printing fabrics according to claim 4, characterized in that: Two fixing members (42) are symmetrically fixed on the outer surface of the transmission rod (41), and several stirring rods (43) are fixed on the lower surface of each of the two fixing members (42).

6. The batching device for preparing high-efficiency, fully penetrating, wax-like printing fabrics according to claim 5, characterized in that: The quick-release mechanism includes a spiral blade (5), which is installed at the lower end of the transmission rod (41), and a connector (51) is fixed on the upper surface of the spiral blade (5).

7. The batching device for preparing high-efficiency, fully penetrating, wax-like printing fabrics according to claim 6, characterized in that: The connector (51) has a slot (52) on the transmission rod (41) inserted into its upper part. The outer wall of the connector (51) has a limiting hole (53). A fixing bolt (54) that is threadedly connected to the transmission rod (41) is inserted into one side of the limiting hole (53).

Citation Information

Patent Citations

  • Batching device for fabric dyeing

    CN222499703U