Forced steam exhaust device and Sikalmar fly ash mixing mill

By installing a forced steam exhaust device in the Sicoma fly ash mixer, the steam blockage problem is solved by using the impeller to create negative pressure to remove steam, thereby improving production efficiency, reducing maintenance costs, and ensuring stable operation of the equipment.

CN224086596UActive Publication Date: 2026-04-07CHAOZHOU XIANGQIAO SHENNENG ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing Sicomar fly ash mixing machine is prone to steam blockage at the ash outlet during production, which leads to decreased production efficiency and unstable equipment operation.

Method used

Design a forced exhaust device, including an intake channel, an exhaust fan and a drive motor, which uses an impeller to create negative pressure to force steam in and cool it out, suitable for Sicoma fly ash mixing mill.

Benefits of technology

It effectively solved the steam blockage problem, improved production efficiency, reduced maintenance costs, and ensured the stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a forced steam exhaust device and a Sikhigh fly ash mixing mill, and the forced steam exhaust device comprises: an air inlet channel, one end of which is connected with a steam exhaust hole of the Sikhigh fly ash mixing mill; one end of the steam exhaust fan is connected with the other end of the air inlet channel, and the steam exhaust fan is used for forming negative pressure to exhaust steam for the Sikalmar fly ash mixing mill; and the driving motor is connected with the other end of the steam exhaust fan and is used for driving the steam exhaust fan to form negative pressure. And high-temperature gas generated in daily production can be effectively exhausted, so that the production efficiency is improved, and the problem that an ash discharging channel is easily blocked by internal moisture due to full high-temperature gas in the mixing mill caused by easy blockage of a steam exhaust hole of an original fly ash Cukgama mixing mill and unsmooth steam exhaust is solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fly ash stabilization treatment, and particularly relates to a forced steam exhaust device and a Sigma fly ash mixer. BACKGROUND

[0002] At present, during the production mixing process, the Sigma fly ash mixer is generally prone to steam blockage of the ash outlet. During the fly ash mixing process, a large amount of steam is generated due to the full reaction of the chelating agent solution and the fly ash in the mixing process, thereby causing the ash outlet to be easily blocked, resulting in the production efficiency of the fly ash chelate being reduced, and thereby affecting the normal operation of the equipment. In view of this problem, an effective steam exhaust device is urgently needed to ensure the stable operation of the mixer. CONTENT OF THE UTILITY MODEL

[0003] In order to solve the above problems, the present application provides a forced steam exhaust device and a Sigma fly ash mixer, which forcibly inhales the steam generated in the mixing process of the Sigma fly ash mixer into the steam exhaust device for cooling and removal treatment, the inlet channel serves as a gas conveying device, and the steam exhaust fan serves as a flow guide. The device is suitable for most Sigma series mixers, and the inlet channel diameter can be changed according to the mixer model.

[0004] Specifically, the present application provides a forced steam exhaust device for steam exhaust of a Sigma fly ash mixer, comprising:

[0005] an inlet channel, one end of which is connected to the steam exhaust hole of the Sigma fly ash mixer;

[0006] a steam exhaust fan, one end of which is connected to the other end of the inlet channel, and which is used to form a negative pressure for steam exhaust of the Sigma fly ash mixer; and

[0007] a driving motor, which is connected to the other end of the steam exhaust fan, and which is used to drive the steam exhaust fan to form a negative pressure.

[0008] As a preferred scheme, the steam exhaust fan comprises:

[0009] a impeller cover, comprising a first mounting hole and an air outlet; and

[0010] an impeller, which is arranged in the impeller cover, and which is used to form a negative pressure for steam exhaust from the air outlet.

[0011] As a preferred scheme, the impeller comprises:

[0012] an impeller front disc;

[0013] an impeller rear disc;

[0014] a blade, which is arranged between the impeller front disc and the impeller rear disc; and

[0015] A impeller shaft sleeve is arranged on the rear disc of the impeller and located on the other side of the rear disc of the impeller, which is arranged with the blades, and is used to be connected with the driving motor.

[0016] As a preferred solution, the center of the front disc of the impeller is provided with an air inlet hole.

[0017] As a preferred solution, the blades are in an arc shape and extend from the edge of the air inlet hole to the outer edge of the front disc and the rear disc of the impeller.

[0018] As a preferred solution, the number of blades is 8.

[0019] As a preferred solution, the air inlet channel comprises:

[0020] A cylindrical body is used for the exhaust of the Sigma fly ash mixer;

[0021] A first connecting disc is arranged at the left end of the cylindrical body and is used to connect the Sigma fly ash mixer; and

[0022] A second connecting disc is arranged at the right end of the cylindrical body and is used to connect the impeller cover.

[0023] As a preferred solution, the first connecting disc is provided with a first connecting hole arranged in a ring shape and uniformly distributed, and the first connecting hole is matched with a second mounting hole on the Sigma fly ash mixer;

[0024] The second connecting disc is provided with a second connecting hole arranged in a ring shape and uniformly distributed, and the second connecting hole is matched with the second mounting hole.

[0025] As a preferred solution, the driving motor comprises:

[0026] A motor body;

[0027] A motor main shaft is arranged on the motor body and is used to connect the impeller; and

[0028] A third connecting disc is arranged on the motor body, and the third connecting disc is provided with a notch to expose at least one first mounting hole on the impeller cover.

[0029] In addition, the application also provides a Sigma fly ash mixer comprising the forced exhaust device according to the above.

[0030] Compared with the prior art, the application has the following beneficial effects:

[0031] By installing this exhaust device, high-temperature gases generated during daily production can be effectively removed, thereby improving production efficiency. This is because during the daily mixing process of fly ash, a large amount of high-temperature gas is easily generated during the mixing and stirring of fly ash and solution. This application can solve the problem that the exhaust holes of the original fly ash Sicoma mixer are easily blocked and the poor exhaust results in the high-temperature gas filling the inside of the mixer, which easily makes the inside damp and blocks the ash discharge channel, thus improving production efficiency. Moreover, this device is simple in design and easy to install, reducing maintenance costs and indirectly reducing the maintenance costs of the mixer. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0033] The structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0034] Fig. 1 This is a schematic diagram of the overall structure of a forced exhaust device according to an embodiment of this application;

[0035] Fig. 2 This is an explosion diagram of a forced exhaust device according to an embodiment of this application;

[0036] Fig. 3 This is a schematic diagram of the impeller cover structure in an embodiment of this application;

[0037] Fig. 4 This is a schematic diagram of the impeller structure in an embodiment of this application;

[0038] Fig. 5 This is a schematic diagram of the intake channel in an embodiment of this application;

[0039] Fig. 6 This is a schematic diagram of the drive motor structure in an embodiment of this application; Detailed Implementation

[0040] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.

[0041] In the description of the present application, it should be understood that the terms such as indicated orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices, elements, modules, systems, platforms or devices referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. The following description of the present application is only understood as a description of individual embodiments of the technical solutions of the present application, and other embodiments are not embodied in the following description, but it does not mean that the present application excludes these other embodiments, and the technical solutions of the present application are not limited to the specific implementation described below, and the protection scope of the present application is not limited to only the specific implementation described below. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor should fall within the scope of protection of the present application.

[0042] It should be noted that if the terms "first", "second" and the like appear in the specification and claims of the present application and the above-mentioned drawings, the description is only for distinguishing similar objects, and does not have to be used to describe a particular order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a system, product or device that includes a series of units or modules or modules or components does not have to be limited to only those units or modules or modules or components clearly listed, but can include other components not clearly listed or inherent to these systems, products or devices.

[0043] The technical solutions of the present application will be further illustrated below by specific embodiments in conjunction with the drawings.

[0044] In some embodiments, as shown in Fig. 1-2 The present application provides a forced exhaust device 1 for the exhaust of a sigma fly ash mixer, which comprises an air inlet channel 11, an exhaust fan 12 and a driving motor 13.

[0045] Specifically, one end of the air inlet channel 11 is connected to the exhaust hole of the sigma fly ash mixer; one end of the exhaust fan 12 is connected to the other end of the air inlet channel 11, and the exhaust fan 12 is used to form a negative pressure for the sigma fly ash mixer to exhaust; the driving motor 13 is connected to the other end of the exhaust fan 12, and the driving motor 13 is used to drive the exhaust fan 12 to form a negative pressure.

[0046] In some embodiments, as shown in Fig. 1-4As shown, the exhaust steam fan 12 includes an impeller 121 and an impeller cover 122. Each component can be made of stainless steel 316L, which is more effective in solving the problem of fly ash corrosion and improves the service life of the equipment

[0047] Specifically, the impeller cover 122 includes a first mounting hole (not shown in the figure) and an air outlet 1221, wherein the first mounting hole can be used to install the air inlet channel 11 and the driving motor 13; the impeller 121 is arranged in the impeller cover 122, and the impeller 121 is used to form a negative pressure to exhaust steam from the air outlet 1221.

[0048] Specifically, the impeller 121 includes an impeller front disc 1211, blades 1212, an impeller rear disc 1213, and an impeller shaft sleeve 1214.

[0049] Specifically, the blades 1212 are arranged between the impeller front disc 1211 and the impeller rear disc 1213; the impeller shaft sleeve 1214 is arranged on the impeller rear disc 1213 and located on the other side of the impeller rear disc 1213 on which the blades 1212 are arranged, and the impeller shaft sleeve 1214 is used to be connected with the driving motor 13.

[0050] Specifically, the center of the impeller front disc 1211 is provided with an air inlet hole 1215, and the air inlet hole 1215 is communicated with the air inlet channel 11, so that steam can enter the air inlet hole 1215 from the air inlet channel 11 to enter the impeller 121 and be exhausted from the air outlet 1221 by the negative pressure of the impeller 121.

[0051] Specifically, the blades 1212 are in an arc shape and extend from the edge of the air inlet hole 1215 to the outer edges of the impeller front disc 1211 and the impeller rear disc 1213; and the number of the blades is preferably 8.

[0052] In some embodiments, as shown in FIGS. 1, 5, the air inlet channel 11 includes a cylindrical body 111, a first connecting disc 112, and a second connecting disc 113. Fig. 1-2

[0053] Specifically, the cylindrical body 111 is used for the exhaust steam of the Shigema fly ash mixer; the first connecting disc 112 is arranged at the left end of the cylindrical body 111, and the first connecting disc 112 is used to connect the Shigema fly ash mixer; and the second connecting disc 113 is arranged at the right end of the cylindrical body 111, and the second connecting disc 113 is used to connect the impeller cover 122.

[0054] Specifically, the first connecting disc 112 is provided with annularly and uniformly distributed first connecting holes 1121, and the first connecting holes 1121 are matched with second mounting holes (not shown in the figure) on the Shigema fly ash mixer.

[0055] ​The second connecting disc 113 is provided with annularly distributed second connecting holes 1131, which are matched with the second mounting holes.

[0056] In some embodiments, as shown in FIG. 6, the driving motor 13 comprises a motor body 131, a motor spindle 132 and a third connecting disc 133. Fig. 1-2

[0057] Specifically, the motor spindle 132 is arranged on the motor body 131 and is used to connect the impeller 121; the third connecting disc 133 is arranged on the motor body 131 and is provided with a notch 1331 to expose at least one first mounting hole on the impeller cover 122.

[0058] In some embodiments, the present application further provides a GOMA fly ash mixing mill comprising the forced steam exhaust device 1.

[0059] After the forced steam exhaust device 1 is installed to the GOMA fly ash mixing mill, the driving motor 13 drives the impeller 121 to rotate, and a negative pressure is formed in the shell of the impeller cover 122, so that the gas in the air inlet channel 11 is exhausted through the air outlet 1221 of the impeller 121 and the impeller cover 122. The high-temperature gas generated in daily production can be effectively exhausted, so as to improve the production efficiency and solve the problem that the steam exhaust hole of the original fly ash GOMA mixing mill is easy to be blocked, the steam exhaust is not smooth, the internal high-temperature gas is easy to fill, and the internal moisture is easy to block the ash passage.

[0060] The technical features of the above embodiments can be combined in any manner. In order to make the description simple, all possible combinations of the technical features in the above embodiments are not described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.

[0061] The above embodiments only express several implementation manners of the present application, and are used to illustrate the technical scheme of the present application, but not limit the present application; although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical scheme recorded in the above embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical scheme deviate from the spirit and scope of the technical scheme of the embodiments of the present application. Those skilled in the art can make several modifications and improvements without departing from the concept of the present application, and these all belong to the protection scope of the present application.​

Claims

1. A forced exhaust device for exhausting steam from a Sicoma fly ash mixing mill, characterized in that, include: The air intake channel is connected at one end to the exhaust port of the Sico Mafic Ash Mixing Machine; An exhaust fan, one end of which is connected to the other end of the air intake channel, is used to create negative pressure for exhausting steam from the Sico Mafic Ash Mixing Machine. as well as A drive motor is connected to the other end of the exhaust fan to drive the exhaust fan to create negative pressure.

2. The forced exhaust device according to claim 1, characterized in that, The exhaust fan includes: The impeller cover includes a first mounting hole and an air outlet; and An impeller, disposed inside the impeller shroud, is used to create negative pressure to exhaust steam from the air outlet.

3. The forced exhaust device according to claim 2, characterized in that, The impeller includes: Impeller front plate; Impeller back plate; Blades, disposed between the front impeller disk and the rear impeller disk; and An impeller bushing is disposed on the impeller rear plate and located on the other side of the impeller rear plate where the blades are disposed. The impeller bushing is used to connect to the drive motor.

4. The forced exhaust device according to claim 3, characterized in that: An air inlet is provided at the center of the impeller front disc.

5. The forced exhaust device according to claim 4, characterized in that: The blades are arc-shaped and extend from the edge of the air inlet to the outer edges of the front and rear impeller discs.

6. The forced exhaust device according to any one of claims 3-5, characterized in that: The number of blades is 8.

7. The forced exhaust device according to claim 2, characterized in that, The air intake passage includes: A cylindrical body for exhausting steam from the Sicoma fly ash mixer; A first connecting plate, located at the left end of the cylindrical body, is used to connect the Sico Marfly ash mixing machine; and The second connecting disc is located at the right end of the cylindrical body and is used to connect the impeller cover.

8. The forced exhaust device according to claim 7, characterized in that: The first connecting plate is provided with a ring of evenly distributed first connecting holes, which match the second mounting holes on the Sicoma fly ash mixer. The second connecting plate is provided with a ring of evenly distributed second connecting holes, which match the second mounting holes.

9. The forced exhaust device according to claim 2, characterized in that, The drive motor includes: Motor body; The motor spindle, mounted on the motor body, is used to connect the impeller; and A third connecting plate is disposed on the motor body, and the third connecting plate is provided with a notch to expose at least one first mounting hole on the impeller cover.

10. A Sicoma fly ash mixing mill, characterized in that... Includes the forced exhaust device according to any one of claims 1-9.