Integrated wallboard raw material mixing accurate proportioning device
By setting connecting rings and steel balls at both ends of the conveying pipe, along with a dryer and a vibrating plate, the problem of raw material blockage was solved, enabling precise proportioning and weighing of raw materials for integrated wall panels, thus ensuring production continuity and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2026-04-07
AI Technical Summary
In existing integrated wall panel raw material mixing and proportioning devices, raw materials with high viscosity, high moisture content, and poor flowability are prone to clogging the conveying pipes, affecting the production progress.
Connecting rings and steel balls are installed at the upper and lower ends of the conveying pipe. The resistance of the steel balls is relieved by sliding the connecting rings, making it easy to remove the conveying pipe. A dryer and a vibrating plate are installed at the bottom of the connecting pipe to remove moisture and ensure accurate weighing and mixing of raw materials.
The problem of material conveying pipe blockage was solved, ensuring production continuity. Furthermore, the accuracy of raw material proportioning was improved through drying and weighing, thereby increasing production efficiency.
Smart Images
Figure CN224086632U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wallboard production equipment technical field especially relates to integrated wallboard raw material mixing accurate proportioning device. BACKGROUND
[0002] Integrated wallboard raw material mixing accurate proportioning device is a kind of equipment for integrated wallboard production process, can accurately control the proportion of various raw materials, when, control system according to preset proportioning scheme, control conveying device extracts raw materials from each storage bin, raw materials reach weighing platform by conveying device, and weighing sensor measures the weight of raw materials in real time, and the weight signal is fed back to control system, when reaching the set weight value, control system will control conveying device to stop conveying, to realize the accurate weighing and proportioning of each raw material.
[0003] At present, the existing integrated wallboard raw material mixing accurate proportioning device generally includes multiple storage barrels, each storage barrel corresponds to a kind of raw material, and a material conveying pipe and a controller are installed below the storage barrel for controlling the discharge amount of raw materials, but some raw materials with special physical properties, such as high viscosity, high humidity and poor flowability, are prone to block the material conveying pipe during use, causing work to stop and affecting production progress. UTILITY MODEL CONTENT
[0004] In order to make up for the above shortcomings, the utility model provides an integrated wallboard raw material mixing accurate proportioning device, which aims to improve the problem of blocking the material conveying pipe due to the special raw materials and affecting the production progress.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: an integrated wallboard raw material mixing accurate proportioning device, comprising a bottom plate, the top of the bottom plate is fixedly connected with a support, the top of the support is fixedly connected with a plurality of storage barrels, the discharge port of the storage barrel is rotatably connected with a valve, the top of the bottom plate is fixedly connected with a conveyor belt, the top of the bottom plate is fixedly connected with a shell, the rear side of the shell is fixedly connected with a display screen, the top of the shell is fixedly connected with a plurality of connecting pipes, a material conveying pipe is arranged between the connecting pipe and the discharge port of the storage barrel, the top and the bottom of the material conveying pipe are both slidably connected with a connecting ring, a spring is fixedly connected between the connecting ring and the material conveying pipe, a steel ball is arranged between the connecting ring and the material conveying pipe, a mixing barrel is fixedly connected to the inner wall of the shell, an assembly box is fixedly connected to the right side of the mixing barrel, a drying assembly is arranged on the inner wall of the assembly box, and the drying assembly is used for drying raw materials.
[0006] Preferably, the drying assembly comprises a dryer, the front side of the dryer is fixedly connected between the front side of the inner wall of the assembly box, the top of the inner wall of the assembly box is fixedly connected with a controller, the left and right sides of the inner wall of the assembly box are fixedly connected with telescopic supports, the bottom of the inner wall of the telescopic support is fixedly connected with a vibration motor, a vibration plate is fixedly connected between the two telescopic supports, the bottom of the vibration plate is rotatably connected with an automatic valve, and the bottom of the inner wall of the assembly box is fixedly connected with a feeding hopper.
[0007] Preferably, the steel ball is tightly attached between the connecting ring and the feeding pipe.
[0008] Preferably, the mixing barrel bottom discharge head penetrates and extends to the bottom of the shell, and is used for conveying the mixed raw materials to the conveying belt.
[0009] Preferably, the vibration motor output end is tightly attached between the telescopic supports.
[0010] Preferably, the front side of the feeding hopper penetrates the front side of the assembly box, and the front side of the feeding hopper is fixedly connected with the front side of the mixing barrel.
[0011] Preferably, the connecting pipe bottom penetrates the bottom of the assembly box and the bottom of the controller in sequence.
[0012] Preferably, the bottom of the telescopic support is fixedly connected with a weighter, and the weighter is used for weighing various raw materials.
[0013] The utility model has the advantages of the following beneficial effects:
[0014] 1. In the utility model, the connecting ring is arranged on the upper and lower ends of the feeding pipe, and when the connecting ring slides on the feeding pipe, the steel ball loses the resistance of the connecting ring and moves to the connecting ring and the feeding pipe. After the discharge port of the storage barrel and the feeding pipe, and the connecting pipe and the feeding pipe connection lose the clamping of the steel ball, the feeding pipe is easily removed, and the problem of feeding pipe blockage caused by special raw materials affecting production progress is solved.
[0015] 2. In the utility model, the dryer and the vibration plate are arranged at the bottom of the connecting pipe. After the material falls on the vibration plate through the connecting pipe, the vibration plate vibrates due to the start of the vibration motor, cooperates with the telescopic support, throws the material, and carries away the moisture in the material under the roasting of the dryer. Then the material flows into the feeding hopper through the opening of the automatic valve, and the problem of affecting the weighing and proportioning of some raw materials due to high moisture content is solved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The utility model provides an integrated wallboard raw material mixing accurate proportioning device;
[0017] Figure 2The utility model provides a mixing bucket schematic drawing of integrated wallboard raw material mixing accurate proportioning device.
[0018] Figure 3 The utility model provides a steel ball schematic drawing of integrated wallboard raw material mixing accurate proportioning device.
[0019] Figure 4 The utility model provides a vibrating plate schematic drawing of integrated wallboard raw material mixing accurate proportioning device.
[0020] Legend:
[0021] 1, bottom plate, 2, support, 3, shell, 4, storage barrel, 5, valve, 6, feed pipe, 7, spring, 8, steel ball, 9, connecting pipe, 10, display screen, 11, component box, 12, mixing barrel, 13, connecting ring, 14, conveying belt, 15, dryer, 16, vibrating plate, 17, automatic valve, 18, feed hopper, 19, vibrating motor, 20, telescopic stand, 21, weigher, 22, controller. Specific embodiments
[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings of the specification of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0023] Reference Figures 1-3 An embodiment provided by the utility model: integrated wallboard raw material mixing accurate proportioning device, including bottom plate 1, the top fixed connection of bottom plate 1 has support 2, the top fixed connection of support 2 has a plurality of storage barrels 4, the discharge port of storage barrel 4 is rotatably connected with valve 5, the top fixed connection of bottom plate 1 has conveying belt 14, the top fixed connection of bottom plate 1 has shell 3, the rear fixed connection of shell 3 has display screen 10 by, the top fixed connection of shell 3 has a plurality of connecting pipes 9, the discharge port between connecting pipe 9 and storage barrel 4 is provided with feed pipe 6, the top and bottom of feed pipe 6 are slidably connected with connecting ring 13, the fixed connection between connecting ring 13 and feed pipe 6 has spring 7, the fixed connection between connecting ring 13 and feed pipe 6 is provided with steel ball 8, the inner wall fixed connection of shell 3 has mixing barrel 12, the right side fixed connection of mixing barrel 12 has component box 11, the inner wall of component box 11 is provided with drying assembly, and the drying assembly is used to dry raw materials.
[0024] Specifically, by setting the connecting ring 13 on both ends of the conveying pipe 6, when the connecting ring 13 slides on the conveying pipe 6, the steel ball 8 loses the resistance of the connecting ring 13 and moves to the connecting ring 13 and the conveying pipe 6, the discharge outlet of the storage barrel 4 and the conveying pipe 6, and the connecting pipe 9 and the conveying pipe 6 are lost The clamping of the steel ball 8, the valve 5 on the storage barrel 4 is closed, the conveying pipe 6 is easily removed from the discharge outlet of the storage barrel 4 and the connecting pipe 9, and the connecting ring 13 is restored to its original position under the tension of the spring 7, and the steel ball 8 is pressed again. The problem of blocking the conveying pipe 6 due to the special raw materials and affecting the production progress is solved.
[0025] Referring to Figure 4 , the drying assembly comprises a dryer 15 fixedly connected between the front side of the assembly box 11 and the inner wall of the front side of the assembly box 11, a controller 22 fixedly connected to the top of the inner wall of the assembly box 11, a telescopic frame 20 fixedly connected to the inner wall of the left and right sides of the assembly box 11, a vibration motor 19 fixedly connected to the bottom of the inner wall of the telescopic frame 20, a vibration plate 16 fixedly connected between the two telescopic frames 20, an automatic valve 17 rotatably connected to the bottom of the vibration plate 16, and a feeding hopper 18 fixedly connected to the bottom of the inner wall of the assembly box 11.
[0026] Specifically, by setting the dryer 15 and the vibration plate 16 at the bottom of the connecting pipe 9, after the material falls onto the vibration plate 16 through the connecting pipe 9, the vibration plate 16 vibrates due to the start of the vibration motor 19, and the material is thrown up, and the moisture in the material is removed under the baking of the dryer 15, and then flows into the feeding hopper 18 through the opening of the automatic valve 17, solving the problem of affecting the weighing and proportioning due to the high moisture content of some raw materials.
[0027] Referring to Figure 3 , the steel ball 8 is tightly fitted between the connecting ring 13 and the conveying pipe 6.
[0028] Specifically, when the conveying pipe 6 is installed, the steel ball 8 is pressed against the protrusion on the inner wall of the connecting ring 13 and clamped between the conveying pipe 6 and the connecting pipe 9 and the discharge outlet of the storage barrel 4.
[0029] Referring to Figure 2 , the bottom discharge head of the mixing barrel 12 penetrates and extends to the bottom of the housing 3, and is used to convey the mixed raw materials to the conveyor belt 14.
[0030] Specifically, after the material enters the mixing barrel 12 for stirring, the amount of raw material is controlled by the discharge head at the bottom of the mixing barrel 12 and conveyed to the mold for subsequent molding.
[0031] Referring to Figure 4 , the output end of the vibration motor 19 is tightly fitted with the telescopic frame 20.
[0032] Specific, vibration motor 19 start, the output fixed eccentric circle rotation, under the rotation of the eccentric circle, telescopic frame 20 is constantly put up and down, vibration.
[0033] Referring to Figure 4 , the front side of the feed hopper 18 penetrates through the front side of the assembly box 11, and the front side of the feed hopper 18 is fixedly connected with the front side of the mixing barrel 12.
[0034] Specifically, the dried material flows into the feed hopper 18 after the automatic valve 17 at the bottom of the vibration plate 16 is opened, and is transported to the mixing barrel 12 for mixing.
[0035] Referring to Figure 4 , the connecting pipe 9 penetrates through the bottom of the assembly box 11 and the bottom of the controller 22 in sequence.
[0036] Specifically, the connecting pipe 9 transports an appropriate amount of raw materials to the vibration plate 16 under the control of the controller 22.
[0037] Referring to Figure 4 , the bottom of the telescopic frame 20 is fixedly connected with the weigher 21, and the weigher 21 is used for weighing various raw materials.
[0038] Specifically, after the raw materials are dried, the raw materials are weighed again by the weigher 21, and if the weight of the raw materials is insufficient after drying, the controller 22 controls the connecting pipe 9 to transport materials.
[0039] Working principle: Because some raw materials with special physical properties, such as high viscosity, high humidity, poor flowability, cause blockage of the conveying pipe 6 during use, the connecting ring 13 is arranged at the upper and lower ends of the conveying pipe 6, and when the connecting ring 13 slides on the conveying pipe 6, the steel ball 8 loses the resistance of the connecting ring 13 and moves to between the connecting ring 13 and the conveying pipe 6, the discharge outlet of the storage barrel 4 and the conveying pipe 6, and the connecting pipe 9 and the conveying pipe 6 are lost The clamping of the steel ball 8 closes the valve 5 on the storage barrel 4, and the conveying pipe 6 is easily removed from the discharge outlet of the storage barrel 4 and the connecting pipe 9. When cleaning the old conveying pipe 6, place the standby conveying pipe 6 in the installation position, slide the connecting ring 13, and easily install the conveying pipe 6 into the installation position, then loosen the connecting ring 13, and the connecting ring 13 returns to its original position under the tension of the spring 7, and the steel ball 8 is clamped between the conveying pipe 6 and the connecting pipe 9 and the discharge outlet of the storage barrel 4, and the installation is completed, so that the work progress is not affected after quick replacement;
[0040] After the material enters the connecting pipe 9 through the conveying pipe 6, the connecting pipe 9, under the control of the controller 22, conveys an appropriate amount of raw material to the vibrating plate 16. By setting the dryer 15 and the vibrating plate 16 at the bottom of the connecting pipe 9, the material falls onto the vibrating plate 16 through the connecting pipe 9. The vibrating plate 16 vibrates due to the start of the vibration motor 19 and in conjunction with the telescopic frame 20, scattering the material. Under the baking of the dryer 15, the moisture in the material is removed. After the raw material is dried, the weighing device 21 weighs the raw material again. If the weight of the raw material is insufficient after drying, the controller 22 controls the connecting pipe 9 to convey the material. After confirming that the weight is correct, the material flows into the conveying hopper 18 through the opening of the automatic valve 17. The material is then conveyed to the mixing tank 12 for stirring and mixing. After the material enters the mixing tank 12 and is stirred, the discharge head at the bottom of the mixing tank 12 controls the conveying of an appropriate amount of raw material to the mold on the conveyor belt 14 for subsequent molding.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A precise mixing and proportioning device for raw materials of integrated wall panels, comprising a base plate (1), characterized in that: A bracket (2) is fixedly connected to the top of the base plate (1), and multiple storage bins (4) are fixedly connected to the top of the bracket (2). A valve (5) is rotatably connected to the outlet of each storage bin (4). A conveyor belt (14) is fixedly connected to the top of the base plate (1). A housing (3) is fixedly connected to the top of the base plate (1). A display screen (10) is fixedly connected to the rear side of the housing (3). Multiple connecting pipes (9) are fixedly connected to the top of the housing (3). The connecting pipes (9) are connected to the outlet of the storage bins (4). A feeding pipe (6) is provided, and a connecting ring (13) is slidably connected to the top and bottom of the feeding pipe (6). A spring (7) is fixedly connected between the connecting ring (13) and the feeding pipe (6). A steel ball (8) is provided between the connecting ring (13) and the feeding pipe (6). A mixing barrel (12) is fixedly connected to the inner wall of the outer shell (3). A component box (11) is fixedly connected to the right side of the mixing barrel (12). A drying component is provided on the inner wall of the component box (11). The drying component is used to dry the raw materials.
2. The integrated wall panel raw material mixing and precise proportioning device according to claim 1, characterized in that: The drying assembly includes a dryer (15), the front side of which is fixedly connected to the front side of the inner wall of the assembly box (11), a controller (22) is fixedly connected to the top of the inner wall of the assembly box (11), telescopic frames (20) are fixedly connected to both the left and right sides of the inner wall of the assembly box (11), a vibration motor (19) is fixedly connected to the bottom of the inner wall of the telescopic frame (20), a vibrating plate (16) is fixedly connected between the two telescopic frames (20), an automatic valve (17) is rotatably connected to the bottom of the vibrating plate (16), and a conveying hopper (18) is fixedly connected to the bottom of the inner wall of the assembly box (11).
3. The integrated wall panel raw material mixing and precise proportioning device according to claim 1, characterized in that: The steel ball (8) fits tightly against the connecting ring (13) and the conveying pipe (6).
4. The integrated wall panel raw material mixing and precise proportioning device according to claim 1, characterized in that: The discharge head at the bottom of the mixing tank (12) extends through and to the bottom of the outer shell (3) for conveying the mixed raw materials to the conveyor belt (14).
5. The integrated wall panel raw material mixing and precise proportioning device according to claim 2, characterized in that: The output end of the vibration motor (19) is closely fitted with the telescopic frame (20).
6. The integrated wall panel raw material mixing and precise proportioning device according to claim 2, characterized in that: The front side of the conveying hopper (18) passes through the front side of the component box (11), and the front side of the conveying hopper (18) is fixedly connected to the front side of the mixing tank (12).
7. The integrated wall panel raw material mixing and precise proportioning device according to claim 2, characterized in that: The bottom of the connecting pipe (9) passes through the bottom of the component box (11) and the bottom of the controller (22) in sequence.
8. The integrated wall panel raw material mixing and precise proportioning device according to claim 2, characterized in that: The bottom of the telescopic frame (20) is fixedly connected to a weighing device (21), which is used to weigh various raw materials.