Quantitative spraying mechanism
By designing a quantitative spraying mechanism, the combination of high-temperature vaporization and high-pressure gas is used to achieve fineness and uniformity of atomized particles, improve the accuracy and consistency of spray volume, and solve the problem of inaccurate spray volume control in existing technologies.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-04-07
AI Technical Summary
Existing atomizers cannot precisely control the spray volume, resulting in insufficient uniformity of atomized particles and inaccurate output.
The system employs a metered spray mechanism, which uses a combination of a three-way connector, a screw valve, and a heating rod to rapidly vaporize the liquid at high temperature and output steam in a metered manner through high-pressure gas. The spray volume is adjusted by regulating the screw valve and the pressure regulating valve to achieve precise control.
It improves the fineness and uniformity of atomized particles, and enhances the accuracy and consistency of atomized particle output.
Smart Images

Figure CN224087015U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a point gum technical field, especially in a kind of quantitative spray mechanism. BACKGROUND
[0002] Atomization refers to the operation of dispersing liquid into small droplets by nozzle or high-speed airflow, and the methods of liquid atomization include pressure atomization, rotating disc atomization, gas atomization and acoustic atomization, etc., which convert liquid into small droplets and spray in mist form. High-pressure air atomization is usually used for atomization of low-viscosity liquids (such as low-viscosity glue), and the atomized liquid can improve the uniformity of spraying. However, the atomizer in the prior art cannot accurately control the amount of spray. SUMMARY
[0003] The technical problem to be solved by the utility model is to provide a quantitative spray mechanism, which improves the fineness and uniformity of atomized particles and improves the accuracy and consistency of atomized particle output.
[0004] To solve the above technical problems, the utility model adopts the technical scheme of a quantitative spray mechanism, comprising: a body, a discharge guide groove is formed on the lower end face of the body, a feed cavity is formed inside the body above the discharge guide groove, a partition layer is formed between the lower end of the feed cavity and the discharge guide groove, a plurality of through holes are formed on the partition layer and spaced apart, the through holes communicate the feed cavity and the discharge guide groove, the upper end of the feed cavity communicates with the outlet end of a three-way connector, one inlet end of the three-way connector is connected with the discharge end of a screw valve through a pipeline, the other inlet end of the three-way connector is connected with a gas supply unit through a pipeline, the feed end of the screw valve is connected with a liquid supply unit through a pipeline, and a plurality of heating rods are embedded and installed outside the feed cavity in the body.
[0005] The further improved scheme in the above technical scheme is as follows:
[0006] 1. In the above scheme, a pressure regulating valve is installed on the pipeline connecting the gas supply unit and the three-way connector.
[0007] 2. In the above scheme, a mist atomizing nozzle is installed on the lower end of the body and communicates with the discharge guide groove.
[0008] 3. In the above scheme, the body is a metal heat-conducting body.
[0009] 4. In the above scheme, a temperature sensor is embedded and installed in the body.
[0010] 5. In the above scheme, the upper end face of the main body is provided with an installation groove that communicates with the upper end of the feeding chamber, and a feeding baffle embedded in the installation groove is fixedly installed on the main body by a pressure block.
[0011] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:
[0012] This utility model relates to a quantitative spraying mechanism. A discharge guide groove is formed on the lower end face of the main body. An inlet chamber is formed inside the main body above the discharge guide groove. A partition layer is formed between the lower end of the inlet chamber and the discharge guide groove, spaced apart from each other. Several through holes are spaced apart on this partition layer, connecting the inlet chamber and the discharge guide groove. The upper end of the inlet chamber is connected to the outlet end of a three-way connector. One inlet end of the three-way connector is connected to the outlet end of a screw valve via a pipeline, and the other inlet end of the three-way connector is connected to an air supply unit via a pipeline. The inlet end of the screw valve is connected to a liquid supply unit via a pipeline. Several spaced heating rods are embedded and installed inside the main body, outside the inlet chamber. High temperature causes the liquid quantitatively input into the inlet chamber by the screw valve to rapidly vaporize. The high-pressure gas entering the inlet chamber then propels the quantitatively vaporized steam outward from the discharge guide groove, forming a spray. This improves both the fineness and uniformity of the atomized particles and the accuracy and consistency of the atomized particle output. Attached Figure Description
[0013] Appendix Figure 1 This is a schematic diagram of the overall structure of the quantitative spraying mechanism of this utility model;
[0014] Appendix Figure 2 This is a partial structural schematic diagram of the quantitative spraying mechanism of this utility model;
[0015] Appendix Figure 3 Appendix to this utility model Figure 2 A schematic cross-sectional view along the middle AA section;
[0016] Appendix Figure 4 Appendix to this utility model Figure 3 Enlarged view of point C in the middle;
[0017] Appendix Figure 5 Appendix to this utility model Figure 2 A schematic cross-sectional view of the middle BB;
[0018] Appendix Figure 6 This is a schematic diagram of the heating rod of the quantitative spraying mechanism of this utility model.
[0019] In the above figure: 1, the body; 2, the discharge guide groove; 3, the feeding cavity; 4, the partition layer; 41, the through hole; 5, the heating rod; 6, the tee joint; 8, the temperature sensor; 9, the atomizing nozzle; 10, the mounting groove; 11, the feeding baffle; 111, the feeding hole; 12, the pressing block; 121, the feeding groove; 13, the screw valve; 131, the discharge end; 132, the feeding end; 141, the gas supply unit; 142, the liquid supply unit; 143, the pressure regulating valve. DETAILED DESCRIPTION
[0020] The patent can be further clearly understood through the specific examples given below, but they are not a limitation of the patent.
[0021] Example 1: A quantitative spraying mechanism, comprising: a body 1, a discharge guide groove 2 is opened on the lower end surface of the body 1, a feeding cavity 3 is opened inside the body 1 and above the discharge guide groove 2, a partition layer 4 is formed between the lower end of the feeding cavity 3 and the discharge guide groove 2, a plurality of through holes 41 are opened on the partition layer 4 and are in communication with the feeding cavity 3 and the discharge guide groove 2, the upper end of the feeding cavity 3 is in communication with the outlet end of a tee joint 6, one inlet end of the tee joint 6 is connected with the discharge end 131 of a screw valve 13 through a pipeline, the other inlet end of the tee joint 6 is connected with a gas supply unit 141 through a pipeline, the feeding end 132 of the screw valve 13 is connected with a liquid supply unit 142 through a pipeline, a plurality of heating rods 5 are embedded and mounted in the body 1 and outside the feeding cavity 3;
[0022] Through the cooperation of the tee joint and the screw valve, the screw valve quantitatively inputs liquid (such as distilled water, ethanol, etc.) into the feeding cavity, and the feeding cavity maintains a constant temperature (for example, 200°C) under the action of the heating rod. The specific temperature can be adjusted according to the physical and chemical properties of the liquid input into the feeding cavity.
[0023] A pressure regulating valve 143 is installed on the pipeline connecting the gas supply unit 141 and the tee joint 6.
[0024] A atomizing nozzle 9 is installed on the lower end of the above-mentioned body 1 and is in communication with the discharge guide groove 2.
[0025] The above-mentioned body 1 is a metal heat-conducting body.
[0026] A temperature sensor 8 is embedded and mounted in the above-mentioned body 1.
[0027] A mounting groove 10 is opened on the upper end surface of the above-mentioned body 1 and is in communication with the upper end of the feeding cavity 3, and a feeding baffle 11 embedded in the mounting groove 10 is fixedly installed on the body 1 by a pressing block 12.
[0028] Embodiment 2: a quantitative spraying mechanism, comprising: a body 1, a discharge guide groove 2 is formed on the lower end surface of the body 1, a feeding cavity 3 is formed inside the body 1 and above the discharge guide groove 2, a partition layer 4 is formed between the lower end of the feeding cavity 3 and the discharge guide groove 2, a plurality of through holes 41 are formed on the partition layer 4 and spaced apart, the through holes 41 communicate the feeding cavity 3 and the discharge guide groove 2, the upper end of the feeding cavity 3 communicates with the outlet end of a three-way joint 6, one inlet end of the three-way joint 6 is connected with the discharge end 131 of a screw valve 13 through a pipeline, the other inlet end of the three-way joint 6 is connected with a gas supply unit 141 through a pipeline, the feeding end 132 of the screw valve 13 is connected with a liquid supply unit 142 through a pipeline, a plurality of heating rods 5 are embedded and installed outside the feeding cavity 3 in the body 1 and are spaced apart;
[0029] The amount of liquid supplied into the feeding cavity can be adjusted by adjusting the motor speed of the screw valve, and then the amount of steam finally sprayed can be adjusted to adapt to different detection environments and detection requirements; the amount of gas injected into the feeding cavity can also be adjusted by the pressure regulating valve, and then the output rate of a certain amount of steam can be adjusted to match different spraying requirements.
[0030] A pressure regulating valve 143 is installed on the pipeline connecting the gas supply unit 141 and the three-way joint 6.
[0031] A atomizing nozzle 9 is installed on the lower end of the body 1 and communicates with the discharge guide groove 2, the liquid entering the feeding cavity is vaporized under the action of high temperature, and the hot steam formed by vaporization is blown out through the atomizing nozzle under the action of the gas entering the feeding cavity through the three-way joint.
[0032] A mounting groove 10 is formed on the upper end surface of the body 1 and communicates with the upper end of the feeding cavity 3, a feeding baffle 11 embedded in the mounting groove 10 is fixedly installed on the body 1 by a pressing block 12.
[0033] A feeding hole 111 extending along the length direction of the feeding baffle 11 is formed on the feeding baffle 11, a feeding groove 121 matched with the feeding hole 111 is formed on the lower surface of the pressing block 12 facing the feeding baffle 11, and the feeding groove 121 communicates with the outlet end of the three-way joint 6 through a pipeline.
[0034] The length of the feeding groove 121 is the same as the length of the feeding hole 111, the width of the feeding groove 121 is greater than the width of the feeding hole 111, and the length of the feeding hole 111 is the same as the width of the upper end of the feeding cavity 3.
[0035] The working principle of the utility model is as follows:
[0036] Through the cooperation of the tee joint and the screw valve, the screw valve quantitatively inputs liquid (such as distilled water, ethanol, etc.) into the feed cavity, the feed cavity maintains a constant temperature (for example, 200℃, which can be adjusted according to the physical and chemical properties of the liquid input into the feed cavity) under the action of the heating rod, the liquid entering the feed cavity is vaporized under the action of high temperature, and the hot steam formed by vaporization is blown out through the atomizing nozzle under the action of the gas entering the feed cavity through the tee joint;
[0037] In the above process, the amount of liquid supplied to the feed cavity can be adjusted by adjusting the motor speed of the screw valve, thereby adjusting the amount of steam sprayed to adapt to different detection environments and detection requirements; the amount of gas injected into the feed cavity can also be adjusted by the pressure regulating valve, thereby adjusting the output rate of a certain amount of steam to match different spraying requirements.
[0038] When the above quantitative spraying mechanism is used, the liquid quantitatively input into the feed cavity by the screw valve is rapidly vaporized by high temperature, and the quantitative steam obtained by vaporization is output from the discharge guide groove to form a spray, thereby improving the fineness and uniformity of the atomized particles and improving the accuracy and consistency of the output amount of the atomized particles.
[0039] The above embodiments are only for illustrating the technical concept and characteristics of the present application, the purpose is to enable people skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made in accordance with the spirit and essence of the present application should be covered within the protection scope of the present application.
Claims
1. A metering spray mechanism, comprising: The main body (1) is characterized in that: a discharge guide groove (2) is provided on the lower end surface of the main body (1), and a feeding cavity (3) is provided inside the main body (1) and above the discharge guide groove (2). A partition layer (4) is formed between the lower end of the feeding cavity (3) and the discharge guide groove (2) and the discharge guide groove (2). A plurality of through holes (41) connecting the feeding cavity (3) and the discharge guide groove (2) are provided on the partition layer (4). The upper end of the feeding cavity (3) and the discharge guide groove (2) are connected by a plurality of through holes (41). The outlet end of a three-way connector (6) is connected, and one inlet end of the three-way connector (6) is connected to the outlet end (131) of a screw valve (13) through a pipeline. The other inlet end of the three-way connector (6) is connected to an air supply unit (141) through a pipeline. The feed end (132) of the screw valve (13) is connected to a liquid supply unit (142) through a pipeline. Several heating rods (5) are embedded and installed in the body (1) and located outside the feed chamber (3).
2. The metering spray mechanism according to claim 1, characterized in that: A pressure regulating valve (143) is installed on the pipeline connecting the gas supply unit (141) and the tee connector (6).
3. The metering spray mechanism according to claim 1, characterized in that: The lower end of the body (1) is equipped with an atomizing nozzle (9) that communicates with the discharge guide groove (2).
4. The metering spray mechanism according to claim 1, characterized in that: The body (1) is a metal thermally conductive body.
5. The metering spray mechanism according to claim 1, characterized in that: A temperature sensor (8) is embedded in the body (1).
6. The metering spray mechanism according to claim 1, characterized in that: The upper end face of the body (1) is provided with an installation groove (10) that communicates with the upper end of the feeding chamber (3). A feeding baffle (11) embedded in the installation groove (10) is fixedly installed on the body (1) by a pressure block (12).