Glue scraping device for pultrusion anchor rod

Abstract

The utility model discloses a pultrusion anchor rod glue scraping device, and relates to the technical field of pultrusion basalt fiber anchor rod / composite bar production, in particular to a pultrusion anchor rod glue scraping device, which comprises a suspension device and a glue scraping piece arranged on the suspension device, the suspension device is arranged at the upper end part of a production line, the glue scraping piece is provided with a scraping hole, and the anchor rod is wrapped by the scraping hole. The shape and the position of the glue scraping piece are accurately designed, so that redundant glue liquid is thoroughly removed in the glue scraping process, the glue liquid is prevented from dripping on the surface of the anchor rod to be cured, the appearance quality of the product is remarkably improved, the product is smoother and more uniform, and the requirement of the market for high-quality products is met.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of production technology of pultrusion basalt fiber anchor rod / composite bar, specifically a kind of pultrusion anchor rod glue scraping device. BACKGROUND

[0002] In the field of composite material manufacturing, pultrusion molding technology is a widely used production method. This technology involves resin infiltration of continuous fibers or their fabrics and solidification of the resin through a molding die, thereby producing composite material profiles. Pultrusion molding technology has the advantages of high raw material utilization, the ability to produce complex structural profiles, high production efficiency, and excellent product quality. Therefore, it is widely used in industries such as bridge support, aircraft structural beams, and sports equipment.

[0003] However, in the production process of pultrusion basalt fiber anchor rod / composite bar, the existing production equipment has obvious deficiencies in the glue scraping process. Specifically, the traditional equipment design cannot effectively remove excess resin glue from the surface of the anchor rod. This problem often results in uneven diameter of the produced anchor rod products, with glue droplets on the surface and solidification, which seriously affects the appearance quality and consistency of the products, and further affects the market competitiveness of the products. In addition, manual glue scraping not only has low efficiency, but also increases production costs, and it is difficult to ensure the stable product quality of each anchor rod.

[0004] The existing glue scraping technology mainly relies on manual operation or simple mechanical devices, which cannot meet the needs of efficient and automated production. Manual glue scraping not only has high labor intensity, but also the scraping effect is affected by the skills and experience of the operator, making it difficult to ensure the consistency and quality stability of the products. Simple mechanical devices often have problems such as uneven scraping and easy wear of the scraping blade, which cannot operate stably for a long time.

[0005] Therefore, there is an urgent need for an automated glue scraping device that can effectively solve the above problems. The device needs to accurately control the shape and position of the scraping blade to ensure that excess glue is completely removed during the scraping process and to prevent glue from dripping on the surface of the anchor rod and solidifying. At the same time, the device should also have the characteristics of easy installation and maintenance to reduce the maintenance cost of the equipment and improve the production efficiency. SUMMARY

[0006] The utility model aims at overcoming the above-mentioned prior art's shortcomings, provides a kind of pultrusion anchor rod glue scraping device.

[0007] The technical solution adopted by the utility model is as follows:

[0008] A pultrusion anchor rod glue scraping device, comprising: a suspension device and a scraping blade arranged on the suspension device, the suspension device is arranged at the upper end of the production line, the scraping blade is provided with a scraping hole, and the scraping hole is wrapped around the anchor rod.

[0009] Further, the scraping hole diameter matches the anchor rod diameter.

[0010] Further, the upper end of the scraping piece is provided with a hanging hole, and the corresponding position of the suspension device is provided with a hook, and the hanging hole is arranged on the hook.

[0011] Further, the hook is provided with a locking device.

[0012] Further, the scraping hole is elliptical and arranged as a long side in the vertical direction.

[0013] Further, a glue collecting box is arranged at the bottom of the scraping piece.

[0014] Further, the suspension device is provided with a plurality of devices arranged in an array above the production line.

[0015] Further, the upper end of the scraping hole is provided with a through connecting groove, and the upper end of the connecting groove is provided with a buckling part for sleeving the scraping piece on the anchor rod.

[0016] The present application provides an innovative pultrusion anchor rod glue scraping device, which has obvious advantages in solving the problems of product appearance unqualified and diameter uneven caused by resin glue dripping in the original production process. Specifically, the device can achieve the following beneficial effects:

[0017] 1. Significantly improve the appearance quality of the product: by accurately designing the shape and position of the scraping piece, ensure that the excess glue is completely removed during the scraping process, avoid the glue dripping on the surface of the anchor rod to solidify, thereby significantly improve the appearance quality of the product, make it more smooth and uniform, meet the market demand for high quality products.

[0018] 2. Ensure the uniformity of the product diameter: the diameter of the scraping hole matches the diameter of the anchor rod, which ensures that the diameter of the anchor rod is accurately controlled during the scraping process, avoids the problem of uneven diameter caused by excess glue, and improves the size accuracy and consistency of the product.

[0019] 3. Greatly improve the production efficiency: the automatic scraping device significantly reduces the manual operation steps, improves the automation degree and production efficiency of the production line. The device can stably and efficiently run, reduce the production cycle and improve the yield.

[0020] 4. Effectively reduce the production cost: reduce the rework and waste caused by unqualified product appearance, thereby reducing the production cost. In addition, the automatic device reduces the labor cost, further reduces the overall production cost.

[0021] 5. Easy to install and maintain: the glue scraping piece is hung by the hook, easy to install and replace, simple to maintain, reduces the maintenance cost and time of the equipment. The locking device ensures that the glue scraping piece does not loosen or fall off during work, improves the reliability and stability of the equipment.

[0022] 6. Strong adaptability: the scraping hole is designed as an ellipse, and is designed as a long side in the vertical direction. This design not only adapts to anchor rods of different diameters, but also better adapts to possible minor changes in the production process, improving the versatility and adaptability of the device.

[0023] 7. Environmentally friendly and energy saving: the glue collection box effectively collects the excess glue scraped off during the scraping process, avoids glue droplets falling on the production line or product, reduces environmental pollution, and also saves raw materials.

[0024] Through the above embodiments, the pultrusion anchor rod glue scraping device of the present application not only solves the key problems in the original production process, but also brings many beneficial effects, significantly improves the production efficiency and economic benefits, and provides reliable technical support for the production of pultrusion basalt fiber anchor rods / composite bars. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is a structural schematic diagram of the utility model;

[0026] Figure 2 is a glue scraping piece structure schematic diagram of the utility model.

[0027] Markings in the figure:

[0028] 1 - suspension device, 2 - glue scraping piece, 3 - scraping hole, 4 - hanging hole, 5 - hook, 6 - locking device, 7 - glue collection box, 8 - connecting groove. DETAILED DESCRIPTION

[0029] The utility model will be described in detail below in combination with the drawings.

[0030] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described here are only used to explain the utility model, and are not used to limit the utility model.

[0031] In this embodiment, as shown in Figure 1 , 2 A pultrusion anchor rod glue scraping device, comprising: a suspension device 1 and a glue scraping piece 2 arranged on the suspension device 1, the suspension device 1 is arranged on the upper end of the production line, the glue scraping piece 2 is provided with a scraping hole 3, and the scraping hole 3 is arranged around the anchor rod.

[0032] Specifically, the rubber sheet 2 is made of flexible rubber, which has certain flexibility and wear resistance

[0033] This design ensures that the rubber sheet 2 can tightly wrap the anchor rod, effectively removing excess glue, solving the problem of product appearance unqualified and uneven diameter.

[0034] Further, the diameter of the scraping hole 3 matches the diameter of the anchor rod.

[0035] This ensures that the diameter of the anchor rod is accurately controlled during the scraping process, avoiding the problem of uneven diameter caused by excess glue, and improving the size accuracy and consistency of the product.

[0036] Further, the upper end of the rubber sheet 2 is provided with a hanging hole 4, and the corresponding position of the suspension device 1 is provided with a hook 5, and the hanging hole 4 is arranged in the hook 5.

[0037] This design makes the installation and replacement of the rubber sheet 2 more convenient and fast, reducing the maintenance cost and time of the equipment.

[0038] Further, the hook 5 is provided with a locking device 6.

[0039] The locking device 6 ensures that the rubber sheet 2 does not loosen or fall off during the working process, improving the reliability and stability of the equipment.

[0040] Further, the scraping hole 3 is set as an oval shape, and the long side is arranged in the vertical direction.

[0041] Since the anchor rod is continuously conveyed along the axis, the oval shape can make the rubber sheet 2 move with a certain inclination angle, and this setting method can increase its stability, and the shape of the scraping hole 3 is equivalent to a diagonal section of the anchor rod.

[0042] This design adapts to anchor rods of different diameters, better adapts to possible minor changes in the production process, and improves the versatility and adaptability of the device.

[0043] Further, it includes a glue collecting box 7, which is arranged at the bottom of the rubber sheet 2.

[0044] The glue collecting box 7 effectively collects the excess glue scraped during the scraping process, avoids glue droplets falling on the production line or product, reduces environmental pollution, and also saves raw materials.

[0045] Further, the suspension device 1 is provided with multiple, arranged in an array above the production line.

[0046] Multiple suspension devices 1 ensure the uniformity and stability of the scraping, improve the production efficiency and product quality.

[0047] Further, the upper end of the scraping hole 3 is provided with a through connecting groove 8, and the upper end of the connecting groove 8 is provided with a buckling part, which is used to set the rubber scraping piece 2 on the anchor rod.

[0048] This design makes the rubber scraping piece 2 easily set on the anchor rod, ensuring the stability and effectiveness during the scraping process.

[0049] The specific use steps are as follows:

[0050] Method for using the pultrusion anchor rod scraping device

[0051] Preparation before use

[0052] 1. Equipment inspection: Ensure that all components of the pultrusion anchor rod scraping device are installed in place and function properly, especially the key parts such as the suspension device 1, the rubber scraping piece 2, the hook 5, and the locking device 6.

[0053] 2. Rubber scraping piece 2 preparation: According to the diameter and shape of the anchor rod, cut the appropriate rubber piece, ensure that the diameter of the scraping hole 3 matches the diameter of the anchor rod, and the shape of the scraping hole 3 is set as an oval, with the long side along the vertical direction.

[0054] 3. Check the glue collecting box 7: Confirm that the glue collecting box 7 has been correctly installed at the bottom of the rubber scraping piece 2, and ensure that it is clean and free of debris, so as to effectively collect the scraped glue.

[0055] Install the rubber scraping piece 2

[0056] 1. Connect the hook hole 4 with the hook 5: Align the hook hole 4 at the upper end of the rubber scraping piece 2 with the hook 5 on the suspension device 1, and hang it gently.

[0057] 2. Locking device 6 operation: Ensure that the locking device 6 on the hook 5 is firmly locked to prevent the rubber scraping piece 2 from loosening or falling off during the work process.

[0058] Production line setup

[0059] 1. Suspension device 1 arrangement: According to the layout of the production line, arrange multiple suspension devices 1 in an array above the production line, especially install the suspension device 1 above the 20cm cooling area in the middle of each oven.

[0060] 2. Adjust the position of the rubber scraping piece 2: Adjust the position of the rubber scraping piece 2 so that the scraping hole 3 can tightly wrap around the anchor rod, ensuring the scraping effect.

[0061] Production process

[0062] 1. Start the production line: Start the pultrusion basalt fiber anchor rod / composite bar production line according to the conventional operation process.

[0063] 2. Glue scraping operation: When the anchor rod passes through the cooling zone, the glue scraping blade 2 automatically scrapes the anchor rod under the support of the suspension device 1. The scraping holes 3 on the glue scraping blade 2 tightly wrap the anchor rod, scraping off the excess glue and collecting it into the glue collecting box 7.

[0064] 3. Monitoring and adjustment: During production, the glue scraping effect and the state of the glue collecting box 7 are checked regularly. If uneven scraping or full glue collecting box 7 is found, the position of the glue scraping blade 2 should be adjusted or the glue collecting box 7 should be cleaned in time.

[0065] Post-maintenance

[0066] 1. Equipment cleaning: After production, clean the glue on the glue scraping blade 2 and the glue collecting box 7 to ensure that the equipment is clean and free of residues.

[0067] 2. Component inspection: Regularly check the wear and tear of components such as the suspension device 1, hooks 5, locking devices 6, etc., and replace damaged parts in time.

[0068] 3. Equipment storage: Store the cleaned equipment in a dry and ventilated place, avoiding direct sunlight and humid environment.

[0069] Through the above steps, the pultruded anchor rod glue scraping device can effectively solve the problem of product appearance unqualified and diameter uneven caused by resin glue dripping during production, and improve the qualified rate and production efficiency of the product.

[0070] The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modification, equivalent replacement and improvement within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A pultrusion anchor bolt adhesive scraping device, characterized in that: include: The suspension device (1) and the scraper (2) provided on the suspension device (1) are provided. The suspension device (1) is provided at the upper end of the production line. The scraper (2) is provided with scraping holes (3). The scraping holes (3) are provided to wrap the anchor rod. The upper end of the scraper (2) is provided with a hanging hole (4), and the corresponding position of the suspension device (1) is provided with a hook (5). The hanging hole (4) is provided on the hook (5); the hook (5) is provided with a locking device (6).

2. The pultrusion anchor bolt adhesive scraping device according to claim 1, characterized in that: The diameter of the scraping hole (3) is matched with the diameter of the anchor rod.

3. The pultrusion anchor bolt adhesive scraping device according to claim 1, characterized in that: The scraping hole (3) is set to be elliptical, with the long side along the vertical direction.

4. The pultrusion anchor bolt adhesive scraping device according to claim 1, characterized in that: Includes a glue collection box (7), which is disposed at the bottom of the glue scraper (2).

5. The pultrusion anchor bolt adhesive scraping device according to claim 1, characterized in that: Multiple suspension devices (1) are provided and arranged in an array above the production line.

6. The pultrusion anchor bolt adhesive scraping device according to claim 1, characterized in that: The upper end of the scraping hole (3) is provided with a through connecting groove (8), and the upper end of the connecting groove (8) is provided with a fastening part for fitting the scraping sheet (2) onto the anchor rod.

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