Down feather separating machine with smoothing function

Abstract

The utility model discloses a down feather separating machine with a smoothing function, and particularly relates to the technical field of down feather processing equipment, the down feather separating machine comprises a first down feather separating box, a second down feather separating box and a third down feather separating box, the bottom of the first down feather separating box is provided with a through hole, the top of the through hole is provided with a filter screen, and the filter screen is arranged on the bottom of the second down feather separating box. A motor is detachably mounted on the right side of the first wool separating box, and the output end of the motor is connected with a wool smoothing shaft through a coupler; down feather is rotationally smoothened through the first feather separating box and the feather smoothening shaft and the feather smoothening rod which are driven by the motor, entanglement is reduced, follow-up dispersion is facilitated, the feather separating efficiency is improved, the air blower body supplies air through the air conveying pipe and the air inlet pipe, the down feather is further dispersed, the movement states of the down feathers of different qualities and sizes in airflow are different due to the characteristics, preliminary feather separating is achieved, and the feather separating efficiency is improved. A three-stage feather separating structure is adopted, all feather separating boxes are communicated through material passing openings, multi-stage fine feather separating is achieved, feather collecting pipes are matched with feather collecting boxes, down feathers of different qualities can be conveniently collected in a classified mode, and the feather separating effect is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of down processing equipment, and more specifically, to a down sorting machine with a straightening function. Background Technology

[0002] In the down processing industry, down separation is a crucial process, which aims to precisely separate down of different qualities and specifications to meet diverse product demands.

[0003] Existing publication number CN211771699U discloses a down processing feather separation device, including a separation box, a separation unit, and a cleaning unit. The separation box is hollow inside, with a blower located in the center of its lower surface, and the blower's outlet communicating with the interior of the separation box. The separation unit includes a separation cylinder, a collection box, and a blower. The separation cylinder is mesh-shaped, and its two ends are fixedly connected to the center of the left and right side walls inside the separation box. By quickly separating the feathers from the down, manual operation is reduced, and the quality of the down product is improved. The inventors discovered the following problems with the existing technology during the development of this utility model:

[0004] In existing down sorting machines, down feathers are easily entangled during the sorting process, forming clumps or lumps. This not only hinders the normal flow of down within the equipment but also makes it difficult for the sorting mechanism to accurately identify and separate the down feathers, resulting in a significant reduction in sorting efficiency. In addition, although some equipment attempts to simply straighten and comb the down feathers, these structures are often designed in a simple way and cannot be flexibly adjusted according to the actual state of the down and the sorting requirements. Moreover, the overall structure of the equipment is complex, making operation and maintenance difficult.

[0005] Therefore, a down separating machine with a smoothing function is proposed to address the above problems. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a down separating machine with a smoothing function to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a down separating machine with a smoothing function, comprising a first separating box, a second separating box, and a third separating box. The bottom of the first separating box has a through hole, and a filter screen is placed on the top of the through hole. A motor is detachably installed on the right side of the first separating box. The output end of the motor is connected to a smoothing shaft via a coupling. The smoothing shaft horizontally penetrates the right side wall of the first separating box and extends into the internal space of the first separating box. Several sets of smoothing rods are evenly installed on the outer side of the smoothing shaft. A blower compartment is provided on the front side of the first separating box. A blower body is detachably installed inside the blower compartment. The output end of the blower body is connected to an air supply pipe. Multiple air inlets are evenly installed on the top of the air supply pipe and are inserted into the through hole. In addition, a second separating box is fixedly installed above the first separating box via a support structure, and a third separating box is fixedly installed on the top of the second separating box.

[0008] Preferably, an air inlet pipe is provided at the top of the blower housing, the air inlet pipe penetrates vertically through the top of the blower housing, the air inlet pipe continues to extend upward, and the end of the air inlet pipe extends into the internal space of the first wool separating box.

[0009] Preferably, a support plate is fixedly installed inside the blower housing, the support plate is installed directly below the air duct, and the support plate is tightly connected to the inner wall of the blower housing.

[0010] Preferably, a strip-shaped heat dissipation hole is provided on one side of the blower compartment near the edge. The strip-shaped heat dissipation hole penetrates the right side wall of the first wool separating box. A groove is provided on the right side of the first wool separating box on one side of the strip-shaped heat dissipation hole. A dustproof mesh plate is firmly fixed inside the groove by multiple bolts. The size of the groove is adapted to the dustproof mesh plate.

[0011] Preferably, a first wool collecting pipe is connected to the right side of the first wool separating box via a flange, and a first wool collecting box is connected to the end of the first wool collecting pipe away from the first wool separating box. Similarly, a second wool collecting pipe is connected to the right side of the second wool separating box, and a second wool collecting box is connected to the end of the second wool collecting pipe away from the second wool separating box. A third wool collecting pipe is also connected to the right side of the third wool separating box, and a third wool collecting box is connected to the end of the third wool collecting pipe.

[0012] Preferably, a protective cover is detachably installed on the outside of the motor, the shape of which matches the shape of the motor and can fit tightly against the motor after installation.

[0013] Preferably, a wool inlet pipe is installed on the left side of the first wool sorting box via a detachable connection, and a wool conveying box is fixedly installed at the end of the wool inlet pipe away from the first wool sorting box by welding.

[0014] Preferably, the first, second, and third sorting boxes each have a material inlet in the vertical direction inside.

[0015] The technical effects and advantages of this utility model are as follows:

[0016] Compared with existing technologies, this down sorting machine with a smoothing function uses a motor-driven smoothing shaft and smoothing rod in the first sorting box. The smoothing rod rotates with the smoothing shaft, which can efficiently smooth the incoming down, reduce down entanglement, and make the down easier to disperse in the subsequent sorting process, greatly improving the sorting efficiency. At the same time, the airflow generated by the blower body enters the first sorting box through the air supply pipe and air inlet pipe. Under the action of the airflow, the down is further dispersed, and down of different qualities and sizes exhibit different movement states in the airflow due to their own characteristics, achieving preliminary sorting and laying the foundation for subsequent precise sorting.

[0017] Compared with existing technologies, this down sorting machine with a smoothing function uses a three-stage sorting structure. Each sorting box is connected through a feed inlet, which can perform multi-stage fine sorting of down, improving the sorting effect. The setting of the down collection tube and the down collection box facilitates the classification and collection of down of different qualities. The overall structure is compact, and each part is detachable, which is convenient for installation, maintenance and adjustment. It can be flexibly operated according to actual production needs and meet diverse down sorting requirements. Attached Figure Description

[0018] Figure 1 This is a frontal three-dimensional structural schematic diagram of the present invention.

[0019] Figure 2 This is a frontal view of the internal structure of this utility model.

[0020] Figure 3 This is a rear view structural diagram of the present invention.

[0021] The attached diagram is labeled as follows: 1. First sorting box; 2. Through hole; 3. Filter screen; 4. Motor; 5. Straightening shaft; 6. Straightening rod; 7. Blower housing; 8. Blower body; 9. Air supply pipe; 10. Air inlet pipe; 11. Support plate; 12. Strip-shaped heat dissipation hole; 13. Groove; 14. Dustproof mesh plate; 15. First collecting pipe; 16. First collecting box; 17. Second sorting box; 18. Second collecting pipe; 19. Second collecting box; 20. Third sorting box; 21. Third collecting pipe; 22. Third collecting box; 23. Inlet pipe; 24. Flowing box; 25. Protective cover; 26. Material inlet. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] As attached Figures 1 to 3 The shown is a down sorting machine with a smoothing function, including a first sorting box 1, a second sorting box 17, and a third sorting box 20. The bottom of the first sorting box 1 has a through hole 2, and a filter screen 3 is placed on the top of the through hole 2. A motor 4 is detachably installed on the right side of the first sorting box 1. The output end of the motor 4 is connected to a smoothing shaft 5 through a coupling. The smoothing shaft 5 horizontally penetrates the right side wall of the first sorting box 1 and extends into the internal space of the first sorting box 1. Several sets of smoothing rods 6 are evenly installed on the outside of the smoothing shaft 5. A blower compartment 7 is opened on the front side of the first sorting box 1. A blower body 8 is detachably installed inside the blower compartment 7. The output end of the blower body 8 is connected to an air supply pipe 9. Multiple air inlet pipes 10 are evenly installed on the top of the air supply pipe 9 and are inserted into the through hole 2. In addition, the second sorting box 17 is fixedly installed on the top of the first sorting box 1 through a support structure, and the third sorting box 20 is fixedly installed on the top of the second sorting box 17.

[0025] The design incorporates several features: A through-hole 2 at the bottom of the first hair-separating box 1 and a filter 3 on top ensure that the airflow generated by the hair dryer body 8 smoothly enters the box through the air inlet pipe 10 and air outlet pipe 9, while effectively filtering air impurities to prevent them from affecting the hair-separating effect; a motor 4 is detachably mounted on the right side of the first hair-separating box 1 for easy maintenance and replacement; the motor 4 is connected to a hair-smoothing shaft 5 via a coupling, which penetrates the box body and has hair-smoothing rods 6 evenly and securely mounted on its outer side, allowing for efficient hair combing within the box during operation. The hair dryer compartment 7 is detachably fitted with the hair dryer body 8 for easy maintenance; the hair dryer body 8 delivers airflow through the air outlet pipe 9 and air inlet pipe 10, facilitating hair separation; furthermore, a second hair-separating box 17 and a third hair-separating box 20 are sequentially fixed above the first hair-separating box 1 via a support structure, forming a layered structure that facilitates multi-stage hair-separating operations, improving efficiency and quality, and meeting diverse hair-separating needs. The overall design is both reasonable and practical.

[0026] Example 2

[0027] Based on Example 1, the solution in Example 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 3 As shown below, see details:

[0028] As a preferred embodiment, an air inlet pipe 10 is provided on the top of the blower housing 7. The air inlet pipe 10 penetrates vertically through the top of the blower housing 7 to ensure its firmness and stability. The air inlet pipe 10 continues to extend upward, and the end of the air inlet pipe 10 extends into the internal space of the first hair separating box 1, so that outside air can smoothly enter the first hair separating box 1 through the air inlet pipe 10, providing the necessary airflow support for subsequent hair separating and other operations.

[0029] In a preferred embodiment, a support plate 11 is fixedly installed inside the blower housing 7. The support plate 11 is installed directly below the air duct 9. The support plate 11 is tightly connected to the inner wall of the blower housing 7. The presence of the support plate 11 not only provides strong support for the air duct 9 and prevents the air duct 9 from deforming or shifting due to its own weight or airflow impact, but also plays a role in separating and organizing the space inside the housing, making the internal layout of the blower housing 7 more regular and reasonable.

[0030] In a preferred embodiment, a strip-shaped heat dissipation hole 12 is provided on one side of the blower housing 7 near the edge. The strip-shaped heat dissipation hole 12 penetrates the right side wall of the first wool separating box 1 to dissipate the heat generated by the equipment in the blower housing 7 during operation. A groove 13 is provided on the right side of the first wool separating box 1, located on one side of the strip-shaped heat dissipation hole 12. A dustproof mesh plate 14 is firmly fixed inside the groove 13 by multiple bolts. The size of the groove 13 is adapted to the dustproof mesh plate 14. The dustproof mesh plate 14 can effectively block the entry of external dust and ensure the normal operation of the equipment.

[0031] In a preferred embodiment, the right side of the first hair-collecting box 1 is connected to a first hair-collecting pipe 15 via a flange. The first hair-collecting pipe 15 is designed to be inclined downwards so that the hair can slide down smoothly. The end of the first hair-collecting pipe 15 away from the first hair-collecting box 1 is connected to a first hair-collecting box 16. The first hair-collecting box 16 has a large capacity and can fully collect the hair separated by the first hair-collecting box 1.

[0032] The right end of the second hair sorting box 17 is also connected to the second hair collection tube 18. The diameter of the second hair collection tube 18 is adapted to the hair outlet of the second hair sorting box 17, which can efficiently transport hair. The end of the second hair collection tube 18 away from the second hair sorting box 17 is provided with the second hair collection box 19. The right end of the third hair sorting box 20 is also connected to the third hair collection tube 21. The end of the third hair collection tube 21 is provided with the third hair collection box 22, so as to realize the separate collection of hair after different levels of sorting.

[0033] In a preferred embodiment, a protective cover 25 is detachably installed on the outside of the motor 4. The protective cover 25 is made of high-strength, wear-resistant material, which can effectively resist external collisions, scratches, dust, debris and other damage to the motor 4, providing reliable protection for the motor 4. The shape of the protective cover 25 matches the shape of the motor 4, and it can fit tightly against the motor 4 after installation. The protective cover 25 is positioned and installed with the first wool distribution box 1 by multiple bolts. The specifications and installation positions of the bolts have been strictly considered to ensure that the protective cover 25 is installed firmly and is not easy to loosen.

[0034] In a preferred embodiment, a hair inlet pipe 23 is detachably connected to the left side of the first hair sorting box 1. The hair inlet pipe 23 penetrates the left side wall of the first hair sorting box 1 at a suitable angle and position and extends continuously into the internal space of the first hair sorting box 1 to ensure that the hair can smoothly enter the box. A hair conveying box 24 is fixedly installed by welding at the end of the hair inlet pipe 23 away from the first hair sorting box 1. The hair conveying box 24 can store and stably convey hair, providing a continuous supply of material to the hair inlet pipe 23.

[0035] As a preferred embodiment, the three sorting boxes 1, 17 and 20 are each provided with a material inlet 26 in the vertical direction. The material inlet 26 is located in a suitable area of ​​each sorting box, which will not affect the stability of the internal structure of the box, but can meet the needs of material transmission, realize the effective transfer of materials between different sorting boxes, and ensure the continuity of the entire sorting process.

[0036] In this embodiment, both the motor 4 and the blower body 8 are commercially available devices known to those skilled in the art. They can be customized or selected according to actual needs. Here, we are only using them and have not made any structural or functional improvements. We will not go into details here.

[0037] The working process of this utility model is as follows: First, the down to be separated is placed into the down conveying box 24. The down enters the first down separating box 1 through the down inlet pipe 23. Then, the motor 4 is started, and its output end drives the straightening shaft 5 to rotate. The straightening rod 6 rotates accordingly to straighten the incoming down. At the same time, the blower body 8 is started, and the airflow enters the first down separating box 1 through the air conveying pipe 9 and the air inlet pipe 10, which further disperses the down. Down of different qualities and sizes exhibits different movement states in the airflow due to their characteristics, thus achieving preliminary down separation. The down after preliminary separation passes through the first down separating box 1, the second down separating box 17, and the third down separating box 20. The down feathers are sequentially fed into the vertical feed inlets 26, each of which performs multi-stage fine sorting. After sorting, down feathers of different qualities are collected separately through the first collecting pipe 15, the second collecting pipe 18, and the third collecting pipe 21 into the first collecting box 16, the second collecting box 19, and the third collecting box 22 for classification and collection. Furthermore, during operation, the protective cover 25 on the outside of the motor 4 provides protection. The support plate 11 inside the blower housing 7 supports the air duct 9, while the strip-shaped heat dissipation holes 12 and the dustproof mesh 14 ensure heat dissipation for the blower body 8 and prevent dust from entering. The filter screen 3 filters impurities. This is the working principle of a down feather sorting machine with a smoothing function.

Claims

1. A down separating machine with a smoothing function, comprising a first separating box (1), a second separating box (17), and a third separating box (20), characterized in that: The bottom of the first wool separating box (1) is provided with a through hole (2), and a filter screen (3) is placed on the top of the through hole (2). A motor (4) is detachably installed on the right side of the first wool separating box (1). The output end of the motor (4) is connected to a wool-smoothing shaft (5) through a coupling. The wool-smoothing shaft (5) horizontally penetrates the right side wall of the first wool separating box (1) and extends into the internal space of the first wool separating box (1). Several sets of wool-smoothing rods (6) are evenly installed on the outside of the wool-smoothing shaft (5). The front of the first wool separating box (1) A blower compartment (7) is provided on the side. The blower body (8) is detachably installed inside the blower compartment (7). The output end of the blower body (8) is connected to the air supply pipe (9). Multiple air inlet pipes (10) are evenly installed on the top of the air supply pipe (9). The air inlet pipes (10) are inserted into the through hole (2). In addition, a second hair separating box (17) is fixedly installed on the top of the first hair separating box (1) by a support structure. A third hair separating box (20) is fixedly installed on the top of the second hair separating box (17).

2. A down separating machine with a smoothing function according to claim 1, characterized in that: The top of the blower housing (7) is provided with an air inlet pipe (10), which penetrates vertically through the top of the blower housing (7). The air inlet pipe (10) continues to extend upward, and the end of the air inlet pipe (10) extends into the internal space of the first hair separating box (1).

3. A down separating machine with a smoothing function according to claim 2, characterized in that: A support plate (11) is fixedly installed inside the blower housing (7). The support plate (11) is located directly below the air duct (9). The support plate (11) is tightly connected to the inner wall of the blower housing (7).

4. A down separating machine with a smoothing function according to claim 2, characterized in that: The blower housing (7) has a strip-shaped heat dissipation hole (12) on one side near the edge. The strip-shaped heat dissipation hole (12) penetrates the right side wall of the first wool separating box (1). The right side of the first wool separating box (1) is provided with a groove (13) on one side of the strip-shaped heat dissipation hole (12). A dustproof mesh plate (14) is firmly fixed inside the groove (13) by multiple bolts. The size of the groove (13) is adapted to the dustproof mesh plate (14).

5. A down separating machine with a smoothing function according to claim 4, characterized in that: The right side of the first wool sorting box (1) is connected to a first wool collecting pipe (15) via a flange. The end of the first wool collecting pipe (15) away from the first wool sorting box (1) is connected to a first wool collecting box (16). The right end of the second wool sorting box (17) is also connected to a second wool collecting pipe (18). The end of the second wool collecting pipe (18) away from the second wool sorting box (17) is connected to a second wool collecting box (19). The right end of the third wool sorting box (20) is also connected to a third wool collecting pipe (21). The end of the third wool collecting pipe (21) is connected to a third wool collecting box (22).

6. A down separating machine with a smoothing function according to claim 1, characterized in that: A protective cover (25) is detachably installed on the outside of the motor (4). The shape of the protective cover (25) matches the shape of the motor (4) and can fit tightly against the motor (4) after installation.

7. A down separating machine with a smoothing function according to claim 1, characterized in that: A wool inlet pipe (23) is installed on the left side of the first wool sorting box (1) by a detachable connection. A wool conveying box (24) is fixedly installed at the end of the wool inlet pipe (23) away from the first wool sorting box (1) by welding.

8. A down separating machine with a smoothing function according to claim 7, characterized in that: The first sorting box (1), the second sorting box (17) and the third sorting box (20) all have a material inlet (26) in the vertical direction inside.

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