Hydraulic oil collecting device

Abstract

The utility model discloses a hydraulic oil collecting device which comprises a mechanism base, a placing frame, a collecting plate used for collecting hydraulic oil, a telescopic and hinging mechanism, an oil collecting channel, a remote control system and a power supply component, the mechanism base comprises a bottom frame and a vertical frame fixed on the bottom frame; the collecting plate is fixed on the placing rack; the telescopic and hinging mechanism is connected between the placing frame and the vertical frame and used for adjusting the angle of the placing frame so as to adjust the hydraulic oil collecting angle of the collecting plate; the oil collecting channel is mounted on the vertical frame below the collecting plate and is used for draining the hydraulic oil collected on the collecting plate into a container placed on the bottom frame; the remote control system is used for controlling a telescopic part in the telescopic and hinging mechanism to perform telescopic action; the power component is used for providing power. The utility model provides a hydraulic oil collecting device which can effectively avoid waste and pollution of hydraulic oil and can completely collect the hydraulic oil for recycling.

Description

Technical Field

[0001] This utility model relates to a hydraulic oil collection device, specifically a hydraulic oil collection device for an excavator, and belongs to the field of excavator technology. Background Technology

[0002] With the increasing market demand for excavators, the secondary disassembly and reassembly of hydraulic components in newly manufactured, modified, repaired, and shipped vehicles leads to significant hydraulic oil loss. Furthermore, due to the complex structure of the turntable, most of the spilled hydraulic oil cannot be recovered or drips onto the ground, causing environmental pollution, posing significant cleanup challenges, and resulting in substantial waste of resources and manpower. Currently, there is no device specifically designed for collecting excavator hydraulic oil. Therefore, research into an excavator hydraulic oil collection device is essential to prevent hydraulic oil waste and environmental pollution.

[0003] Currently, the collection of hydraulic oil from excavators is mostly done manually by placing a plastic bucket or bag under the pipeline before it is removed. Longer hydraulic pipelines are left empty in the bucket, while shorter hydraulic pipelines are difficult to collect intact.

[0004] Since the current method of collecting hydraulic oil from excavators is done by maintenance personnel, which is entirely manual, it inevitably leads to the waste of hydraulic oil and pollution of the vehicle and the ground. If the operator is not careful, it is easy to slip and fall, resulting in an accident. Moreover, cleaning up the polluted vehicle and the ground is time-consuming and laborious. Summary of the Invention

[0005] To address the aforementioned problems, this utility model provides a hydraulic oil collection device that can effectively prevent the waste and pollution of hydraulic oil, and can collect the hydraulic oil completely for reuse.

[0006] This utility model is achieved according to the following technical solution:

[0007] A hydraulic oil collection device, comprising:

[0008] The base of the mechanism includes a base frame and an upright frame fixed to the base frame;

[0009] A placement rack and a collection plate for collecting hydraulic oil, the collection plate being fixed to the placement rack;

[0010] A telescopic and hinge mechanism is connected between the placement frame and the upright frame to adjust the angle of the placement frame, thereby adjusting the angle at which the collecting plate collects hydraulic oil.

[0011] An oil collection channel, installed on a vertical frame located below the collection plate, is used to guide the hydraulic oil collected on the collection plate into a container placed on the bottom frame;

[0012] The remote control system includes a wireless remote control unit and a wireless receiving unit that communicates wirelessly with it. The wireless receiving unit is electrically connected to the telescopic part in the telescopic and articulating mechanism. The wireless remote control unit sends commands to the wireless receiving unit to control the telescopic part in the telescopic and articulating mechanism to perform telescopic movements.

[0013] The power supply component is electrically connected to the telescopic part and the wireless receiving part in the telescopic and hinge mechanism, and is used to provide power.

[0014] In some embodiments, the top surface of the collecting plate is provided with a plurality of evenly spaced recessed tracks that extend horizontally inward from one lateral end near the oil collection channel to the other lateral end.

[0015] In some embodiments, the collecting plate is made of a smooth, transparent plastic plate.

[0016] In some embodiments, the telescopic and hinge mechanism includes:

[0017] A hinged bracket is fixed together with the placement frame. The hinged bracket has a hinge seat one at the lateral end near the oil collection channel, which is connected to the hinge seat two at the top of the vertical frame by a pin.

[0018] An electric push rod is connected at one end to a hinge seat on the upper part of the upright frame, and at the other end to another lateral end of the hinge bracket. The angle of the collecting plate is adjusted by extending and retracting the electric push rod.

[0019] In some embodiments, the number of telescopic and hinge mechanisms is two, and the two telescopic and hinge mechanisms are arranged opposite to each other at the two longitudinal ends of the upper part of the upright frame.

[0020] In some embodiments, the oil collection channel includes:

[0021] The oil collection trough consists of an arc-shaped groove plate with its opening facing the collection plate and baffles located at the two longitudinal ends of the arc-shaped groove plate. The arc-shaped groove plate is located at the hydraulic oil outlet of the collection plate, and the longitudinal length of the arc-shaped groove plate is not less than the longitudinal length of the collection plate, and the transverse width of the arc-shaped groove plate is not less than the width of the range of hydraulic oil dripping from the collection plate in the transverse direction at a preset rotation angle.

[0022] The collection pipe has one port connected to the arc-shaped groove plate and the other port located above the bottom frame.

[0023] In some embodiments, the inner wall of the arc-shaped groove plate is provided with a slope that gradually slopes from the middle region to both longitudinal ends, so that the hydraulic oil falling from the collecting plate can be collected at the middle position of the arc-shaped groove plate; one end of the collecting pipe is connected to the middle region of the arc-shaped groove plate.

[0024] In some embodiments, the wireless remote control part is a remote controller, the wireless receiving part is a wireless receiver, and the wireless receiver is fixed on the oil collection channel by a wireless receiver bracket; a rocker switch is connected in series in the line between the power supply component and the wireless receiver to control the power-on and power-off of the wireless receiver, and the rocker switch is installed on the upright frame.

[0025] In some embodiments, the power supply component includes:

[0026] A solar panel is installed on the bottom surface of the collecting plate;

[0027] A solar panel converter is mounted on a vertical frame via a solar panel converter bracket, and the solar panel is electrically connected to the solar panel converter.

[0028] The battery is mounted on the upright frame via a battery bracket and is electrically connected to the solar panel converter.

[0029] In some embodiments, the base frame is equipped with a plurality of casters.

[0030] The beneficial effects of this utility model are:

[0031] 1. A novel mechanism is designed to collect and recycle hydraulic oil from excavating machinery. The mechanism is simple in structure, low in cost, and can increase the recycling rate of waste hydraulic oil to over 80%.

[0032] 2. Solar panels are used to collect electricity for use by the electric actuators in the mechanism, avoiding the consumption and waste of conventional batteries.

[0033] 3. The electric push rod can be freely extended and retracted via remote control to adjust the angle of the hydraulic oil collection plate and increase the recovery area to meet the needs of all vehicle models.

[0034] 4. It can directly introduce the collected hydraulic oil into the storage container. Attached Figure Description

[0035] The accompanying drawings, as part of this utility model, are used to provide a further understanding of the present utility model. The illustrative embodiments and descriptions of the present utility model are used to explain the present utility model, but do not constitute an undue limitation of the present utility model. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without any creative effort.

[0036] In the attached diagram:

[0037] Figure 1This is a schematic diagram of the hydraulic oil collection device of this utility model;

[0038] Figure 2 This is a schematic diagram illustrating the charging process of the solar panel of this utility model.

[0039] Figure 3 This is a schematic diagram illustrating the principle of the electric push rod extension and retraction control process of this utility model.

[0040] Attached diagram labels: 1. Collection plate; 2. Placement rack; 3. Solar panel; 4. Oil collection tank; 5. Solar panel converter; 6. Solar panel converter bracket; 7. Battery; 8. Battery bracket; 9. Hinge bracket; 10. Electric push rod; 11. Collection pipe; 12. Rocker switch bracket; 13. Rocker switch; 14. Wireless receiver bracket; 15. Wireless receiver; 16. Mechanism base; 17. Casters.

[0041] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0042] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0043] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0044] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0045] like Figure 1As shown, a hydraulic oil collection device includes a base 16, a mounting frame 2, a collection plate 1 for collecting hydraulic oil, a telescopic and hinge mechanism, an oil collection channel, a remote control system, and a power supply component. The base 16 includes a bottom frame and an upright frame fixed to the bottom frame. The collection plate 1 is fixed to the mounting frame 2. The telescopic and hinge mechanism is connected between the mounting frame 2 and the upright frame to adjust the angle of the mounting frame 2, thereby adjusting the angle at which the collection plate 1 collects hydraulic oil. The oil collection channel is installed on the upright frame below the collection plate 1 to guide the hydraulic oil collected on the collection plate 1 into a container placed on the bottom frame. The remote control system includes a wireless remote control unit and a wireless receiving unit that communicates wirelessly with it. The wireless receiving unit is electrically connected to the telescopic part of the telescopic and hinge mechanism. The wireless remote control unit sends commands to the wireless receiving unit to control the telescopic part of the telescopic and hinge mechanism to perform telescopic movements. The power supply component is electrically connected to the telescopic part of the telescopic and hinge mechanism and the wireless receiving unit to provide power.

[0046] The following provides a further explanation of the specific structure of the collection plate described above.

[0047] like Figure 1 As shown, the top surface of the collecting plate 1 is provided with a number of evenly spaced recessed tracks that extend horizontally inward from the lateral end near the oil collection channel to the other lateral end.

[0048] In a further embodiment, the collection plate 1 is made of a smooth and transparent plastic plate.

[0049] The following provides a further explanation of the specific structure of the aforementioned telescopic and hinge mechanism.

[0050] like Figure 1 As shown, the telescopic and hinge mechanism includes a hinge bracket 9 and an electric push rod 10. The hinge bracket 9 is fixed together with the placement frame 2. The hinge bracket 9 has a hinge seat 1 at the lateral end near the oil collection channel, which is connected to the hinge seat 2 at the top of the vertical frame by a pin. One end of the electric push rod 10 is connected to the hinge seat 3 at the top of the vertical frame, and the other end is hinged to the other lateral end of the hinge bracket 9. The angle of the collection plate 1 is adjusted by the telescopic movement of the electric push rod 10.

[0051] Further options, such as Figure 1 As shown, there are two telescopic and hinge mechanisms, which are arranged opposite each other at the two longitudinal ends of the upper part of the upright frame.

[0052] The following provides a further explanation of the specific structure of the collection plate described above.

[0053] like Figure 1As shown, the oil collection channel includes an oil collection trough 4 and a collection pipe 11. The oil collection trough 4 consists of an arc-shaped groove plate with its opening facing the collection plate 1 and baffles located at the two longitudinal ends of the arc-shaped groove plate. The arc-shaped groove plate is located at the hydraulic oil outlet of the collection plate 1, and the longitudinal length of the arc-shaped groove plate is not less than the longitudinal length of the collection plate 1. The transverse width of the arc-shaped groove plate is not less than the width of the range of hydraulic oil dripping from the collection plate 1 in the transverse direction at a preset rotation angle. One end of the collection pipe 11 is connected to the arc-shaped groove plate, and the other end is located above the bottom frame.

[0054] Further options, such as Figure 1 As shown, the inner wall of the arc-shaped groove plate is provided with a slope that gradually slopes from the middle area to both ends in the longitudinal direction, so that the hydraulic oil falling from the collecting plate 1 can be collected in the middle position of the arc-shaped groove plate; one end of the collecting pipe 11 is connected to the middle area of ​​the arc-shaped groove plate.

[0055] The following provides a further explanation of the specific structure of the aforementioned remote control system.

[0056] like Figure 1 , Figure 3 As shown, the wireless remote control part uses a remote controller, and the wireless receiving part uses a wireless receiver 15. The wireless receiver 15 is fixed on the oil collection channel by the wireless receiver bracket 14. A rocker switch 13 is connected in series in the line between the power supply part and the wireless receiver 15 to control the power on and power off of the wireless receiver 15. The rocker switch 13 is installed on the upright frame.

[0057] The specific structure of the power supply component described above will be further explained below.

[0058] like Figure 1 , Figure 2 As shown, the power supply components include a solar panel 3, a solar panel converter 5, and a battery 7; the solar panel 3 is mounted on the bottom surface of the collecting plate 1; the solar panel converter 5 is mounted on the upright frame via a solar panel converter bracket 6, and the solar panel 3 is electrically connected to the solar panel converter 5; the battery 7 is mounted on the upright frame via a battery bracket 8, and the battery 7 is electrically connected to the solar panel converter 5.

[0059] Further options, such as Figure 1 As shown, multiple casters 17 are installed on the base frame.

[0060] In summary, this utility model provides a hydraulic oil collection device. The collection plate 1 is a smooth, transparent plastic plate with recessed tracks. It is placed on the lower mounting frame 2, and the mounting frame 2 and the mechanism base 16 are connected by a hinge mechanism. The angle of the mounting frame 2 is continuously adjusted by the extension and retraction of the electric push rod 10, thereby enabling the collection plate 1 to better collect hydraulic oil. Hydraulic oil drips from the machine onto the collection plate 1 and flows continuously into the lower oil collection tank 4 along the tracks. The internal structure of the oil collection tank 4 is a steep slope that gradually slopes from the middle to both sides, which can better collect the hydraulic oil at the middle position and enter the container placed below through the collection pipe 11, thus completing the recycling of hydraulic oil. The entire device is mounted on the mechanism base 16 and is moved by four casters 17.

[0061] The solar panel 3 collects energy under sunlight and charges the battery 7 through the solar panel converter 5. The solar panel converter 5 integrates a power indicator. When the battery 7 is fully charged, the indicator light will show a green light. When the battery 7 is charging, the indicator light will show a yellow light. When the battery 7 is low on power, the indicator light will show a red light.

[0062] A rocker switch 13 is connected in series between the battery 7 and the input terminal of the wireless receiver 15 to control the power-on and power-off of the wireless receiver 15. When the rocker switch 13 is open, the indicator light of the wireless receiver 15 will light up, indicating that the wireless receiver 15 is in working condition. The output terminal of the wireless receiver 15 is connected to the electric push rod 10. At this time, the remote control can send the extension and retraction command of the electric push rod to the wireless receiver 15. After receiving the command, the wireless receiver 15 will control the electric push rod 10 to extend and retract. When the electric push rod 10 extends and retracts, it will cause the placement rack 2 to tilt continuously. When the rocker switch 13 is closed, the indicator light of the wireless receiver 15 will go out, indicating that the wireless receiver 15 is in a non-working condition. When the remote control is pressed, the wireless receiver 15 will not receive any signal.

[0063] It should be noted that the collecting plate can be made into an unfolding type or a folding type; the power supply method can be made into a solar panel to collect electrical energy or a battery to supply it directly; the hinge mechanism can be made into an automatic extension and retraction type using an electric push rod or a manual sliding groove structure; the tilting mechanism can be controlled by a remote control, either wirelessly or wiredly.

[0064] Numerous specific details are set forth in the specification provided herein. However, it will be understood that embodiments of the present invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques have not been shown in detail so as not to obscure the understanding of this specification.

[0065] Furthermore, those skilled in the art will understand that although some embodiments described herein include certain features found in other embodiments but not others, combinations of features from different embodiments are also within the scope of protection of this invention and form different embodiments. For example, in the embodiments described above, those skilled in the art can use them in combination based on known technical solutions and the technical problems to be solved by this application.

[0066] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A hydraulic oil collection device, characterized in that, include: The base of the mechanism includes a base frame and an upright frame fixed to the base frame; A placement rack and a collection plate for collecting hydraulic oil, the collection plate being fixed to the placement rack; A telescopic and hinge mechanism is connected between the placement frame and the upright frame to adjust the angle of the placement frame, thereby adjusting the angle at which the collecting plate collects hydraulic oil. An oil collection channel, installed on a vertical frame located below the collection plate, is used to guide the hydraulic oil collected on the collection plate into a container placed on the bottom frame; The remote control system includes a wireless remote control unit and a wireless receiving unit that communicates wirelessly with it. The wireless receiving unit is electrically connected to the telescopic part in the telescopic and articulating mechanism. The wireless remote control unit sends commands to the wireless receiving unit to control the telescopic part in the telescopic and articulating mechanism to perform telescopic movements. The power supply component is electrically connected to the telescopic part and the wireless receiving part in the telescopic and hinge mechanism, and is used to provide power.

2. The hydraulic oil collection device according to claim 1, characterized in that: The top surface of the collecting plate is provided with multiple evenly spaced recessed tracks that extend horizontally inward from the lateral end near the oil collection channel to the other lateral end.

3. The hydraulic oil collection device according to claim 2, characterized in that: The collection plate is made of smooth, transparent plastic.

4. The hydraulic oil collecting device according to claim 1, characterized in that, The telescopic and articulated mechanism includes: A hinged bracket is fixed together with the placement frame. The hinged bracket has a hinge seat one at the lateral end near the oil collection channel, which is connected to the hinge seat two at the top of the vertical frame by a pin. An electric push rod is connected at one end to a hinge seat on the upper part of the upright frame, and at the other end to another lateral end of the hinge bracket. The angle of the collecting plate is adjusted by extending and retracting the electric push rod.

5. A hydraulic oil collecting device according to claim 1, characterized in that: The number of telescopic and hinged mechanisms is two, and the two telescopic and hinged mechanisms are arranged opposite each other at the two longitudinal ends of the upper part of the upright frame.

6. A hydraulic oil collecting device according to claim 1, characterized in that, The oil collection channel includes: The oil collection trough consists of an arc-shaped groove plate with its opening facing the collection plate and baffles located at the two longitudinal ends of the arc-shaped groove plate. The arc-shaped groove plate is located at the hydraulic oil outlet of the collection plate, and the longitudinal length of the arc-shaped groove plate is not less than the longitudinal length of the collection plate, and the transverse width of the arc-shaped groove plate is not less than the width of the range of hydraulic oil dripping from the collection plate in the transverse direction at a preset rotation angle. The collection pipe has one port connected to the arc-shaped groove plate and the other port located above the bottom frame.

7. A hydraulic oil collecting device according to claim 6, characterized in that: The inner wall of the arc-shaped groove plate is provided with a slope that gradually slopes from the middle area to both ends in the longitudinal direction, so that the hydraulic oil falling from the collecting plate can be collected in the middle position of the arc-shaped groove plate; one end of the collecting pipe is connected to the middle area of ​​the arc-shaped groove plate.

8. A hydraulic oil collecting device according to claim 1, characterized in that: The wireless remote control part is a remote controller, and the wireless receiving part is a wireless receiver. The wireless receiver is fixed on the oil collection channel by a wireless receiver bracket. A rocker switch is connected in series in the line between the power supply component and the wireless receiver to control the power-on and power-off of the wireless receiver. The rocker switch is installed on the upright frame.

9. A hydraulic oil collecting device according to claim 1, characterized in that, The power supply component includes: A solar panel is installed on the bottom surface of the collecting plate; A solar panel converter is mounted on a vertical frame via a solar panel converter bracket, and the solar panel is electrically connected to the solar panel converter. The battery is mounted on the upright frame via a battery bracket and is electrically connected to the solar panel converter.

10. A hydraulic oil collecting device according to claim 1, characterized in that: The base frame is equipped with multiple casters.

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