Punching mechanism for bus duct production

By designing an automated punching mechanism for busbar trunking production, and utilizing an operating table and linear movement structure to automatically adjust the position of the busbar trunking side plates, the problem of low flexibility in existing equipment is solved, and efficient automated punching of busbar trunking side plates is achieved.

CN224087739UActive Publication Date: 2026-04-07GUANGXI LIANGFENG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing punching equipment used in busbar trunking production has low flexibility and low automation, requiring manual adjustment of the side plate position of the busbar trunking to change the opening position.

Method used

Design a punching mechanism for busbar trunking production, which adopts an operating table, a first linear movement structure and a control system. Through the automated linear movement structure and punch, multiple areas of the busbar trunking side plate are punched, and the position of the busbar trunking side plate is automatically positioned and adjusted.

Benefits of technology

It enables automated multi-zone punching of busbar trunking side plates, eliminating the need for manual adjustments, thus improving automation and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a punching mechanism for bus duct production, and belongs to the technical field of bus duct production. The device comprises an operation table which comprises a workbench, a first linear moving structure and a control system; the workbenches are located at the two ends of the first linear moving structure correspondingly. The working face of the workbench is of a horizontal plane structure. The punching assembly comprises a supporting seat, a second linear moving structure, a punch and a supporting plate; the bottom of the supporting base is connected with the movable end of the first linear moving structure. The supporting plate is arranged in the middle of the supporting seat; the second linear moving structure is vertically arranged at the top end of the supporting seat; one end of the punch is vertically connected with the movable end of the second linear moving structure; the control system is in circuit connection with the first linear moving structure and the second linear moving structure. The position of the bus duct side plate does not need to be manually adjusted, punching of multiple areas of the bus duct side plate can be achieved, and the automation degree is high.
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Description

Technical Field

[0001] This utility model belongs to the field of busbar trunking production technology, specifically relating to a punching mechanism for busbar trunking production. Background Technology

[0002] Busbar trunking is a closed-type conductive device used for power transmission and distribution, mainly composed of a metal casing, conductive bars, insulating materials, and accessories. During operation, busbar trunking generates heat, especially under high current conditions, where conductor resistance loss significantly increases temperature. Therefore, openings are made in the side plates of the busbar trunking casing to create natural convection channels, promote airflow, accelerate heat dissipation, and reduce the overall temperature of the busbar trunking. These openings also facilitate equipment connection and are therefore commonly found in the side plates of the busbar trunking.

[0003] In the prior art, a busbar trunking punching device is usually used for punching. For example, the utility model with patent publication number CN215966432U discloses a punching device for busbar trunking production and processing. The device includes a table, with four sets of support devices connected to the lower end of the table. The table has a first sliding groove, and a threaded rod is rotatably connected to the first sliding groove. The threaded rod passes through the table and is connected to a rocking device. Two sets of symmetrical threaded sleeves are connected to the outer wall of the threaded rod inside the first sliding groove. The threaded sleeves are connected to a first slider, and the first slider is connected to a first clamping plate. The first clamping plate is slidably connected to a second clamping plate. The busbar trunking body is placed on the outer side of the first clamping plate and the second clamping plate respectively. Two sets of symmetrical drilling devices are placed on the side end of the busbar trunking body. The drilling devices are slidably connected to a slide frame, and the slide frame is rotatably connected to two sets of symmetrical rotating frames.

[0004] The aforementioned utility model features symmetrical drilling devices on both sides of the busbar trunking, allowing for separate drilling. Compared to traditional twist drills, this avoids deformation and increases the hole diameter. Furthermore, the clamp uses a threaded rod to drive two symmetrical clamping plates, ensuring a secure clamping action and simplifying operation, thus improving efficiency. However, this device lacks flexibility, still requiring manual adjustment of the busbar trunking side plates to change the drilling position, resulting in low automation. Therefore, a highly automated punching mechanism for busbar trunking production, eliminating the need for manual adjustment of the side plate positions, is required. Utility Model Content

[0005] This utility model provides a punching mechanism for busbar trunking production to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A punching mechanism for busbar trunking production includes: an operating table, comprising a workbench, a first linear moving structure, and a control system; the workbench is located at both ends of the first linear moving structure; the working surface of the workbench is a horizontal plane structure; a punching assembly, comprising a support base, a second linear moving structure, a punch, and a support plate; the bottom of the support base is connected to the movable end of the first linear moving structure; the support plate is disposed in the middle of the support base; the second linear moving structure is vertically disposed at the top of the support base; one end of the punch is vertically connected to the movable end of the second linear moving structure; and the control system is electrically connected to the first linear moving structure and the second linear moving structure.

[0008] As a further improvement to the technical solution, the top surface of the support plate is on the same horizontal plane as the working surface of the worktable; the movable end of the second linear moving structure faces the support plate; and the support plate is provided with a circular groove corresponding to the punch.

[0009] As a further improvement to the technical solution, the bottom of the support base has a hollow structure; a through slot is provided in the middle of the support base, so that the circular groove on the support plate is connected to the bottom of the support base.

[0010] As a further improvement to the technical solution, the punching assembly also includes a pressure rod; the punch is connected to the second linear moving structure through the pressure rod; one end of the pressure rod is connected to the movable end of the second linear moving structure, and the other end is connected to the end of the punch away from the support plate.

[0011] As a further improvement to the technical solution, the punching assembly also includes a pressure seat; the pressure seat is connected to the end of the pressure rod away from the second linear movement structure; the punch passes through the pressure seat toward the support plate; the side of the pressure seat away from the pressure rod is a horizontal plane.

[0012] As a further improvement to the technical solution, the punching assembly also includes a pressure plate and a spring; one end of the spring is connected to the side of the pressure seat away from the pressure rod, and the other end is connected to the surface of the pressure plate; the side of the pressure plate away from the pressure rod is a horizontal plane; during punching, the punch passes through the pressure plate toward the support plate.

[0013] As a further improvement to the technical solution, the first linear motion structure includes a motor, a guide rail, a slide block, and a screw; the slide block is slidably connected to the guide rail; the top of the slide block is connected to the support base; the screw is rotatably mounted on the guide rail and threadedly connected to the slide block; the output end of the motor is mechanically connected to the screw.

[0014] As a further improvement to the technical solution, the operating table also includes a limiting groove; the limiting groove is disposed on the table surface of the operating table.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This application eliminates the need for manual adjustment of the busbar trunking side plate position, enabling punching in multiple areas of the side plate with a high degree of automation. In use, the operator places the side plate on a workbench, with both ends of the side plate contacting the two workbenches respectively, while the middle of the side plate contacts the support plate. A limiting groove restricts the side plate, positioning it. Then, the control system activates the first linear movement structure, which moves the support seat closer to one end of the side plate. The control system then activates the second linear movement structure, which moves the punch downwards to punch a hole in the side plate. After passing through the side plate and entering the circular groove, the punch returns to its original position, completing the hole in one area of ​​the side plate. The first linear movement structure then moves the support seat a certain distance towards another workbench, and the second linear movement structure and punch are then controlled to punch another portion of the side plate, repeating this process. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A schematic diagram of the punching mechanism for busbar trunking production provided by this utility model. Figure 1 ;

[0019] Figure 2 Structural schematic diagram provided for this utility model Figure 2 ;

[0020] Figure 3 Structural schematic diagram provided for this utility model Figure 3 ;

[0021] Figure 4 for Figure 1 An enlarged view of point A;

[0022] Reference numerals: 1-operating table, 11-worktable, 12-first linear movement structure, 13-motor, 14-guide rail, 15-slide block, 16-screw, 17-limiting groove, 2-punching assembly, 21-support base, 22-second linear movement structure, 23-punch, 24-support plate, 25-pressure rod, 26-pressure base, 27-pressure plate, 28-spring. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model. Unless otherwise defined, the technical or scientific terms used herein should have the ordinary meaning understood by those skilled in the art to which this utility model pertains.

[0024] The terms "first," "second," and similar words used in this utility model application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, unless the context clearly indicates otherwise, the singular forms of "an," "a," or "the," etc., do not indicate a quantity limitation, but rather indicate the presence of at least one. Terms such as "comprising" or "including" indicate that the element or object preceding "comprising" encompasses the features, integrals, steps, operations, elements, and / or components listed following "comprising" or "including," and do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components, and / or collections thereof. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example 1:

[0027] like Figures 1 to 4As shown, a punching mechanism for busbar trunking production includes: an operating table 1 and a punching assembly 2; the operating table 1 includes a workbench 11, a first linear moving structure 12, and a control system; the control system can be installed on the workbench 11; the workbench 11 is located at both ends of the first linear moving structure 12; the working surface of the workbench 11 is a horizontal plane structure, and the busbar trunking side plate is placed on the workbench 11; the punching assembly 2 includes a support base 21, a second linear moving structure 22, a punch 23, and a support plate 24; the bottom of the support base 21 is connected to the movable end of the first linear moving structure 12, and the first linear moving structure 12 drives the support base 21 to move between the two workbench 11s; the support plate 14 is located in the middle of the support base 21; the second linear moving structure 22 is vertically installed at the top of the support base 21, and its movable end faces the ground; optionally, the second linear moving structure 22 can be a hydraulic cylinder or a pneumatic cylinder; one end of the punch 23 is vertically connected to the movable end of the second linear moving structure; the control system is electrically connected to the first linear moving structure 12 and the second linear moving structure 22. Additionally, it should be noted that the connection between the control system and the first linear motion structure and the second linear motion structure is a conventional connection. The specific models of the control system and the second linear motion structure are not improvements of this application and will not be elaborated here.

[0028] like Figures 1 to 3 As shown, preferably, the top surface of the support plate 24 is on the same horizontal plane as the working surface of the worktable 11; the movable end of the second linear moving structure 22 faces the support plate 24; the corresponding punch 23 of the support plate 24 has a circular groove, and the second linear moving structure 22 drives the punch 23 to extend into the circular groove.

[0029] like Figure 2 and Figure 3 As shown, preferably, the operating table 1 also includes a limiting groove 17; the limiting groove 17 is disposed on the table surface of the workbench 11, the limiting groove 17 is a right-angle structure, corresponding to the four corners of the busbar side plate, to limit and position the busbar side plate.

[0030] Work style:

[0031] In use, the operator places the side plate on the workbench 11, with both ends of the busbar trunking side plate contacting the two workbench 11s respectively, while the middle of the busbar trunking side plate contacts the support plate 24. The limiting groove 17 restricts the busbar trunking side plate, positioning it. Then, through the control system, the first linear movement structure 12 is activated, which moves the support seat 21 closer to one end of the busbar trunking side plate. Subsequently, the control system controls the second linear movement structure 22 to activate, which moves the punch 23 downward to punch a hole in the busbar trunking side plate. After passing through the busbar trunking side plate and entering the circular groove, the punch 23 returns to its original position, completing the opening of one area of ​​the busbar trunking side plate. Then, the first linear movement structure 12 moves the support seat 21 a certain distance towards the other workbench 11, and the second linear movement structure 22 and the punch 23 are controlled to punch another part of the busbar trunking side plate. This process is repeated, eliminating the need for manual adjustment of the position of the busbar trunking side plate, and enabling punching of multiple areas of the busbar trunking side plate with a high degree of automation.

[0032] like Figures 1 to 3 As shown, preferably, the bottom of the support base 21 has a hollow structure; a through slot is provided in the middle of the support base 21 so that the circular groove on the support plate 24 is connected to the bottom of the support base 21; after the punch 23 punches the busbar side plate, the waste material falls from the circular groove to the bottom of the support base 21. Optionally, a box can be placed below the circular groove to collect the waste material after punching.

[0033] like Figure 1 and Figure 2 As shown, preferably, the first linear movement structure 12 includes a motor 13, a guide rail 14, a slide 15, and a screw 16; the slide 15 is slidably connected to the guide rail 14, and slides along the guide rail 14; the top of the slide 15 is connected to the support seat 21, so that the support seat 21 moves with the slide 15; the screw 16 is rotatably mounted on the guide rail 14 and threadedly connected to the slide 15, and the rotation of the screw 16 drives the slide 15 to move; the output end of the motor 13 is mechanically connected to the screw 16, and the motor 13 is connected to the control system circuit; optionally, the output end of the motor 13 is directly connected to the screw 16, and the motor 13 drives the screw 16 to rotate; the rotating screw 16 drives the slide 15 and the support seat 21 to move, and the overall structure is simple. It should also be noted that the connection method between the motor and the control system is a conventional connection, and the specific model of the motor is not an improvement of this application, so it will not be described in detail here.

[0034] Example 2:

[0035] like Figures 2 to 4As shown, the difference from Embodiment 1 is that: a structural form of the protrusion 15 is given; the punching assembly 2 also includes a pressure rod 25; the punch 23 is connected to the second linear moving structure 22 through the pressure rod 25; one end of the pressure rod 25 is connected to the movable end of the second linear moving structure 22, and the other end is connected to the end of the punch 23 away from the support plate 24. The pressure rod 25 increases the range of motion of the second linear moving structure 22, thereby reducing the range of motion of the second linear moving structure 22.

[0036] like Figures 2 to 4 As shown, preferably, the punching assembly 2 further includes a pressure seat 26; the pressure seat 26 is connected to the end of the pressure rod 25 away from the second linear movement structure 22; the punch 23 passes through the pressure seat 26 toward the support plate 24; optionally, a limiting slide rail is vertically provided in the middle of the support base 21, the pressure seat 26 is slidably connected to the limiting slide rail, and slides up and down along the limiting slide rail to limit the sliding direction of the pressure seat 26; the side of the pressure seat 26 away from the pressure rod 25 is a horizontal plane; the punching assembly 2 further includes a pressure plate 27 and a spring 28; one end of the spring 28 is connected to the side of the pressure seat 26 away from the pressure rod 25, and the other end is connected to the plate surface of the pressure plate 27; The side of the pressure plate 27 away from the pressure rod 25 is horizontal; the punch 23 passes through the pressure plate 27 and faces the support plate 24; initially, there is a gap between the pressure plate 27 and the support plate 24. When punching, the busbar side plate is placed in the gap between the pressure plate 27 and the support plate 24. The second linear moving structure 22 extends and drives the pressure rod 25 to move downward. The pressure seat 26, the pressure plate 27 and the punch 23 will all move downward together. The pressure plate 27 first contacts the busbar side plate, presses down the busbar side plate to prevent the busbar side plate from tilting up and keep the busbar side plate flat. Then the punch 23 passes through the pressure plate 27 and punches the busbar side plate.

[0037] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A punching mechanism for busbar trunking production, characterized in that, include: The operating table (1) includes a worktable (11), a first linear motion structure (12), and a control system; the worktable (11) is located at both ends of the first linear motion structure (12); the working surface of the worktable (11) is a horizontal plane structure. The punching assembly (2) includes a support base (21), a second linear moving structure (22), a punch (23), and a support plate (24); the bottom of the support base (21) is connected to the movable end of the first linear moving structure (12); the support plate (24) is disposed in the middle of the support base (21); the second linear moving structure (22) is vertically disposed at the top of the support base (21); one end of the punch (23) is vertically connected to the movable end of the second linear moving structure (22); the control system is electrically connected to the first linear moving structure (12) and the second linear moving structure (22).

2. The punching mechanism for busbar production according to claim 1, characterized in that, The top surface of the support plate (24) is on the same horizontal plane as the working surface of the worktable (11); the movable end of the second linear moving structure (22) faces the support plate (24); the support plate (24) has a circular groove corresponding to the punch (23).

3. The punching mechanism for busbar production according to claim 2, characterized in that, The bottom of the support base (21) has a hollow structure; a through slot is provided in the middle of the support base (21), so that the circular groove on the support plate (24) is connected to the bottom of the support base (21).

4. The punching mechanism for busbar trunking production according to claim 1, characterized in that, The punching assembly (2) further includes a pressure rod (25); the punch (23) is connected to the second linear moving structure (22) through the pressure rod (25); one end of the pressure rod (25) is connected to the movable end of the second linear moving structure (22), and the other end is connected to the end of the punch (23) away from the support plate (24).

5. The punching mechanism for busbar production according to claim 4, characterized in that, The punching assembly (2) further includes a pressure seat (26); the pressure seat (26) is connected to the end of the pressure rod (25) away from the second linear moving structure (22); the punch (23) passes through the pressure seat (26) and faces the support plate (24); the side of the pressure seat (26) away from the pressure rod (25) is a horizontal surface.

6. The punching mechanism for busbar production according to claim 5, characterized in that, The punching assembly (2) also includes a pressure plate (27) and a spring (28); one end of the spring (28) is connected to the side of the pressure seat (26) away from the pressure rod (25), and the other end is connected to the plate surface of the pressure plate (27); the side of the pressure plate (27) away from the pressure rod (25) is a horizontal plane; during punching, the punch (23) passes through the pressure plate (27) and faces the support plate (24).

7. The punching mechanism for busbar trunking production according to any one of claims 1-6, characterized in that, The first linear motion structure (12) includes a motor (13), a guide rail (14), a slide (15), and a screw (16); the slide (15) is slidably connected to the guide rail (14); the top of the slide (15) is connected to the support base (21); the screw (16) is rotatably mounted on the guide rail (14) and threadedly connected to the slide (15); the output end of the motor (13) is mechanically connected to the screw (16).

8. The punching mechanism for busbar production according to claim 1, characterized in that, The operating table (1) also includes a limiting groove (17); the limiting groove (17) is disposed on the table surface of the workbench (11).

Citation Information

Patent Citations

  • Punching device for bus duct production and processing

    CN215966432U