Special-shaped forging part flash shearing tool

By designing automated shearing fixtures, the automatic separation of irregularly shaped forging parts from flash is achieved using die shanks and oblique sliding edges, solving the problem of low efficiency in manual handling and improving processing efficiency.

CN224087811UActive Publication Date: 2026-04-07GUIZHOU ANJI AVIATION PRECISION CASTING
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing shearing fixtures require manual insertion to handle irregularly shaped forged parts, resulting in low processing efficiency.

Method used

A shearing fixture including a punch, a die, an upper template, a lower template, a backing plate, and a die shank is designed. The die shank drives the punch to apply downward pressure to the irregular forging part, so that the flash is automatically separated from the part and automatically discharged through the inclined sliding opening on the backing plate, avoiding manual intervention.

Benefits of technology

It enables automatic separation of irregularly shaped forged parts from flash, improving processing efficiency and solving the problem of low efficiency caused by manual handling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224087811U_ABST
    Figure CN224087811U_ABST
Patent Text Reader

Abstract

The utility model discloses a special-shaped forging part flash shearing tool. The special-shaped forging part flash shearing tool comprises a male die and a female die, the female die is provided with a female die hole; a lower die plate is fixed below the female die and provided with a through hole allowing the special-shaped forging part to fall down. And a base plate is embedded in the bottom surface of the template in a limiting manner. The top face of the base plate is provided with an inclined sliding opening which is inclined and concave downwards. After the special-shaped forging part and the flash are sheared and separated, the special-shaped forging part is automatically discharged from the inclined sliding opening of the inclined downwards-concave base plate, manual stretching and taking are not needed, the shearing machining efficiency is improved, and the problems that the special-shaped forging part needs to be manually stretched and taken, and the shearing machining efficiency is reduced are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a flash shearing fixture for irregularly shaped forged parts, belonging to the field of forging processing fixture technology. Background Technology

[0002] When forming irregularly shaped forged parts, the irregularly shaped forged part 12 has flash 13 on its outer periphery, such as... Figure 4 , Figure 5 As shown. Forging parts with excessively high hardness (HRC38-42) and irregular shapes cannot be directly machined on a lathe. Therefore, shearing fixtures are required for punching.

[0003] The current shearing fixture for punching is described in Chinese Patent Publication No. CN113426916A. Although it can shear the flash of irregularly shaped forged parts, the irregularly shaped forged parts need to be manually reached in and picked up, which reduces the processing efficiency of shearing. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a tooling for shearing the flash of irregularly shaped forged parts.

[0005] This utility model is achieved through the following technical solution.

[0006] This utility model provides a flash shearing fixture for irregularly shaped forged parts, comprising:

[0007] punch;

[0008] A die with a cavity;

[0009] A lower template is fixed below the die, and the lower template has a through hole for the irregular forging part to fall; a pad is installed on the bottom surface of the template for limiting and fitting.

[0010] The top surface of the pad is provided with a sloping, concave sliding opening.

[0011] It also includes the punch located above the die gap.

[0012] The punch is fixedly connected to a pad, and a positioning plate is installed on the outside of the punch to cover it.

[0013] The positioning plate is fixed to the upper template and the pad by screws to form a whole, with the pad located between the upper template and the positioning plate.

[0014] The upper template is equipped with a die handle that provides downward punching force through a step limit. The bottom of the die handle is held in place and fixed inside the upper template by a pad.

[0015] Support plates are fixed at intervals on both sides of the die cavity; a limiting plate is fixedly connected to the top of the die cavity; and the limiting plate is provided with a through hole for the punch to pass through.

[0016] The beneficial effects of this utility model are as follows: after the irregular forging parts and flash are sheared and separated, the irregular forging parts are automatically discharged from the inclined sliding opening of the pad plate without the need for manual insertion to pick them up, which improves the processing efficiency of shearing and solves the problem that irregular forging parts need to be manually inserted to pick them up, resulting in reduced processing efficiency of shearing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the tooling of this utility model;

[0018] Figure 2 yes Figure 1 A side view sectional diagram of the state;

[0019] Figure 3 yes Figure 1 A schematic front view cross-section of the state;

[0020] Figure 4 It is a top view schematic diagram of irregularly shaped forged parts and flash;

[0021] Figure 5 This is a side view of an irregularly shaped forged part with flash;

[0022] In the figure: 1-Die handle; 2-Upper template; 3-Backing plate; 4-Positioning plate; 5-Punch; 6-Limiting plate; 7-Supporting plate; 8-Die; 9-Lower template; 10-Backing plate; 12-Irregular forging part; 13-Flash. Detailed Implementation

[0023] The technical solution of this utility model is further described below, but the scope of protection is not limited to what is described.

[0024] like Figures 1 to 3 As shown.

[0025] This application discloses a flash shearing fixture for irregularly shaped forged parts, comprising:

[0026] The die handle 1 provides downward punching force, and the upper template 2 is installed on the die handle 1 by step limiting; it also includes a pad 3 that is fixedly connected to the punch 5 by bolts, and a positioning plate 4 that wraps around the punch 5 is installed on the outside of the punch 5. The positioning plate 4 is fixedly connected to the upper template 2 and the pad 3 as a whole by screws.

[0027] It also includes a die 8 located below the punch 5, with a die hole on the die 8 to accommodate the irregularly shaped forging part 12, and the flash 13 ending at the die hole of the die 8. A lower template 9 is fixed below the die 8 by bolts, and the lower template 9 has a through hole for the irregularly shaped forging part 12 to fall into. A pad 10 is installed on the bottom surface of the template 9 through a slot limit. The top surface of the pad 10 has an inclined and concave sliding opening. After the irregularly shaped forging part 12 and the flash 13 are sheared and separated, the irregularly shaped forging part 12 is automatically discharged from the inclined and concave sliding opening of the pad 10 without the need for manual insertion and retrieval, which improves the shearing efficiency and solves the problem of reduced shearing efficiency due to the need for manual insertion and retrieval of irregularly shaped forging parts.

[0028] Support plates 7 are fixed to both sides of the die cavity 8 at intervals by bolts. A limit plate 6 is fixedly connected to the top of the die cavity 8 by bolts. The bolts connect the limit plate 6, support plates 7, die cavity 8, and lower template 9 to form a whole. The limit plate 6 has a through hole for the punch 5 to pass through. The limit plate 6 is used to contact the positioning plate 4 to limit the stroke.

[0029] The die shank 1, carrying the punch 5, passes through the limiting plate 6 and applies downward pressure to the irregular forging part 12, causing the irregular forging part 12 and the flash 13 to be sheared and separated at the die cavity 8, thereby realizing the processing of the flash 13 on the outer periphery of the irregular forging part 12.

Claims

1. A tooling for shearing the flash of irregularly shaped forged parts, characterized in that, include: punch (5); A die (8) with a die hole; A lower template (9) is fixed below the die (8), and the lower template (9) is provided with a through hole for the irregular forging part (12) to fall; a pad (10) is installed on the bottom surface of the template (9) for limiting and fitting.

2. The flash shearing fixture for irregularly shaped forged parts as described in claim 1, characterized in that: The top surface of the pad (10) is provided with an inclined and concave sliding opening.

3. The flash shearing fixture for irregularly shaped forged parts as described in claim 1, characterized in that: It also includes the punch (5) located above the gap between the die (8).

4. The flash shearing fixture for irregularly shaped forged parts as described in claim 3, characterized in that: The punch (5) is fixedly connected to a pad (3), and a positioning plate (4) is installed on the outside of the punch (5) to wrap it.

5. The flash shearing fixture for irregularly shaped forged parts as described in claim 4, characterized in that: The positioning plate (4) is fixed with the upper template (2) and the pad (3) by screws to form a whole, with the pad (3) located between the upper template (2) and the positioning plate (4).

6. The flash shearing fixture for irregularly shaped forged parts as described in claim 5, characterized in that: The upper template (2) is equipped with a die handle (1) that provides downward punching force through a step limit. The bottom of the die handle (1) is blocked and fixed inside the upper template (2) by a pad (3).

7. The flash shearing fixture for irregularly shaped forged parts as described in claim 1, characterized in that: The die (8) is fixed with support plates (7) at intervals on both sides; the die (8) is fixedly connected with a limiting plate (6) at the top; the limiting plate (6) is provided with a through hole for the punch (5) to pass through.

Citation Information

Patent Citations

  • Lifting lug forge piece trimming die capable of rapidly processing flash

    CN113426916A