Riveting jig with rotating structure

By designing a riveting fixture with a rotating structure, and using a stepper motor to drive the riveting turntable and an electromagnet for positioning, the problems of low efficiency and poor safety of existing riveting fixtures are solved, and efficient and safe riveting operations are achieved.

CN224087889UActive Publication Date: 2026-04-07DONGGUAN DINGSHENG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing riveting fixtures are usually fixed with a single rivet, and their working frequency is limited by the feeding speed, making them inconvenient to operate and posing safety risks.

Method used

A riveting fixture with a rotating structure was designed, including a rotating base, a riveting turntable, and a hydraulic cylinder. The riveting turntable is driven to rotate by a stepper motor, and the rapid and precise positioning of the parts is achieved by combining an electromagnet and a positioning push rod. The riveting operation is performed by the hydraulic cylinder, which has a high degree of automation.

Benefits of technology

It improves the efficiency and quality of riveting work, reduces the safety risks of manual operation, and enables rapid loading and automatic unloading of parts.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224087889U_ABST
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Abstract

The riveting jig with the rotating structure comprises a rotating base, a riveting rotating disc and a hydraulic cylinder, a stepping motor is arranged in the center of the bottom of the rotating base, the riveting rotating disc is connected to the top of the rotating base in a rotating mode, a connecting rotating table is arranged in the center of the bottom of the riveting rotating disc, and the hydraulic cylinder is arranged on the connecting rotating table. Six rivet placing holes are evenly distributed in the outer ring position of the top of the rotating base, fan-shaped rotating avoiding grooves are formed in the positions, located below the rivet placing holes, of the bottom of the rivet pressing rotating disc, bottom locking bolts are connected into the rotating avoiding grooves through threads, and rotating supporting plates are rotationally connected into the rotating avoiding grooves around the bottom locking bolts; according to the multi-station feeding device, feeding can be conducted on multiple stations at the same time, the working efficiency is improved, a part to be riveted and pressed is accurately positioned, and the machining quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of riveting equipment, specifically a riveting fixture with a rotating structure. Background Technology

[0002] A riveting fixture is a specialized auxiliary tool used in the riveting process. It is primarily used to press rivets or other fasteners into products to ensure the stability and quality of the connection. The design of a riveting fixture is typically based on the specific structure of the product and the riveting requirements, considering factors such as the location and number of riveting points and the riveting pressure, to ensure stable support and precise positioning during use.

[0003] Existing riveting fixtures typically use a single rivet for fixed installation, allowing only one part to be loaded and riveted at a time. The working frequency is limited by the loading speed, presenting certain limitations. Furthermore, the riveting process requires manual control of the part's position, which is inconvenient and poses safety risks. Therefore, those skilled in the art have provided a riveting fixture with a rotating structure to address the problems mentioned in the background section. Utility Model Content

[0004] The purpose of this invention is to provide a riveting fixture with a rotating structure to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A riveting fixture with a rotating structure includes a rotating base, a riveting turntable, and a hydraulic cylinder. A stepper motor is located at the center of the bottom of the rotating base. The riveting turntable is rotatably connected to the top of the rotating base. A connecting turntable is located at the center of the bottom of the riveting turntable. The connecting turntable is fixedly connected to the output end of the stepper motor. Six rivet placement holes are evenly distributed on the outer ring of the top of the rotating base. A fan-shaped rotation clearance groove is located below each of the rivet placement holes on the bottom of the riveting turntable. A bottom locking bolt is threaded into the rotation clearance groove. A rotating support plate is rotatably connected to the bottom locking bolt in the rotation clearance groove. An electromagnet is bolted to the top of the rotating support plate. A telescopic support plate is slidably connected to the rotating support plate. A positioning block is bolted to the top of the telescopic support plate. A connecting frame is welded to the side of the rotating base. A hydraulic cylinder is located on the top of the connecting frame. A riveting joint is fixedly connected to the output end of the hydraulic cylinder.

[0007] As a further embodiment of this utility model: the positioning block is a side-mounted "U"-shaped structure, the top of the positioning block is provided with a countersunk threaded hole, a bolt is provided in the countersunk threaded hole, the side of the positioning block is rotatably connected to a positioning rotating plate, and a positioning column is vertically welded to the top of the positioning rotating plate.

[0008] As a further improvement of this utility model: two telescopic rods are fixedly connected to the top of the telescopic support plate, the telescopic rods are slidably connected to the rotating support plate, and a telescopic locking handwheel is provided on the side of the rotating support plate.

[0009] As a further embodiment of this utility model: a positioning conical hole is provided at the position between two adjacent rotating clearance slots, the tip of the conical hole is a cylindrical hole, and six positioning electric push rods are evenly distributed on the top of the rotating base, the output end of the positioning electric push rod is slidably connected to the conical hole.

[0010] As a further embodiment of this utility model: a stripping electric push rod is provided on the top of the riveting turntable at the side position of the rivet placement hole, and the output end of the stripping electric push rod is normally located below the top of the riveting turntable.

[0011] As a further improvement of this utility model: a material collection groove is placed on the side of the riveting turntable, and the edge of the material collection groove is in contact with the outer contour of the rotating base.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model features a riveting turntable with six rivet placement holes and six rotating support plates. The position of the telescopic support plates and the rotation angle of the positioning turntable are adjusted according to the size of the part. The part to be processed is positioned at one point by the rivets, and the other end of the part is attached to the positioning column for positioning at another point. The operator can quickly position the part at two points. Then, the electromagnet located on the rotating support plate is activated, and the part to be processed is fixed on the riveting turntable and the electromagnet by magnetic attraction. This allows for quick loading and convenient use, effectively improving the efficiency of riveting work.

[0014] 2. This utility model utilizes the rotation of a stepper motor to adjust the rotation angle of the riveting turntable. After the riveting turntable changes position, a positioning electric push rod located on the rotating base works. The output end of the positioning electric push rod is inserted into the positioning conical hole. When there is an error in the rotation angle of the riveting turntable, the output end of the positioning electric push rod repositions the riveting turntable during the sliding connection with the positioning conical hole, preventing the rivet from shifting from the riveting joint and improving the riveting quality.

[0015] 3. In this utility model, when a part that has been riveted leaves the riveting station and the next part is being riveted, the electromagnet at the previous riveting station stops working, releasing the fixed part. At the same time, the ejector electric push rod lifts the part, changing its center of gravity. The finished part slides into the collection trough under the action of gravity, reducing the manual collection process and making it convenient to use. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a top view of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the medium-pressure riveting turntable of this utility model;

[0019] Figure 4 This is a schematic diagram of the bottom structure of the medium-pressure riveting turntable of this utility model;

[0020] Figure 5 This is a schematic diagram of the rotating support plate in this utility model;

[0021] Figure 6 This is a schematic diagram of the rotating base in this utility model.

[0022] In the diagram: 1. Press riveting turntable; 2. Rotating base; 3. Rotating support plate; 4. Telescopic support plate; 5. Positioning block; 6. Positioning rotating plate; 7. Positioning column; 8. Electromagnet; 9. Connecting frame; 10. Hydraulic cylinder; 11. Riveting joint; 12. Material collection trough; 13. Telescopic rod; 14. Rivet placement hole; 15. Material ejector electric push rod; 16. Rotating clearance groove; 17. Bottom locking bolt; 18. Positioning conical hole; 19. Connecting turntable; 20. Telescopic locking handwheel; 21. Countersunk threaded hole; 22. Stepper motor; 23. Positioning electric push rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-6In this embodiment of the present invention, a riveting fixture with a rotating structure includes a rotating base 2, a riveting turntable 1, and a hydraulic cylinder 10. A stepper motor 22 is disposed at the bottom center of the rotating base 2, and the riveting turntable 1 is rotatably connected to the top of the rotating base 2. A connecting turntable 19 is disposed at the bottom center of the riveting turntable 1, and the connecting turntable 19 is fixedly connected to the output end of the stepper motor 22. Six rivet placement holes 14 are evenly distributed on the outer ring of the top of the rotating base 2. A fan-shaped rotation clearance groove 16 is disposed at the bottom of the rivet turntable 1 below the rivet placement holes 14. A bottom locking bolt 17 is threadedly connected to the rotation clearance groove 16, and a rotating support plate 3 is rotatably connected to the rotation clearance groove 16 around the bottom locking bolt 17. An electromagnet 8 is bolted to the top of the rotating support plate 3. The electromagnet 8 can firmly position the workpiece to be processed by magnetic attraction, preventing the rotating base 2 from sliding when rotating. A telescopic support plate 4 is slidably connected to the rotating support plate 3. A positioning block 5 is bolted to the top of the telescopic support plate 4. The position of the telescopic support plate 4 can be adjusted according to the size of the workpiece to make the center of gravity of the workpiece close to the electromagnet 8, thereby improving stability. A connecting frame 9 is welded to the side of the rotating base 2. A hydraulic cylinder 10 is set on the top of the connecting frame 9. A riveting joint 11 is fixedly connected to the output end of the hydraulic cylinder 10. Multiple feeding stations on the riveting turntable 1 can effectively improve the feeding speed. The rotating riveting turntable 1 is used to send the fixed workpiece to the riveting station, thereby improving work efficiency.

[0025] The positioning block 5 is a side-mounted "U" shaped structure. The top of the positioning block 5 is provided with a countersunk threaded hole 21, and a bolt is provided in the countersunk threaded hole 21. The side of the positioning block 5 is rotatably connected to a positioning rotating plate 6. The top of the positioning rotating plate 6 is vertically welded with a positioning column 7. The position of the positioning column 7 can be adjusted according to the contour of the part to be processed, so as to quickly position the part to be processed and improve the feeding speed.

[0026] Two telescopic rods 13 are fixedly connected to the top of the telescopic support plate 4. The telescopic rods 13 are slidably connected to the rotating support plate 3. A telescopic locking handwheel 20 is provided on the side of the rotating support plate 3 to facilitate adjustment of the position of the telescopic support plate 4 and make it easy to use.

[0027] Among them, a positioning conical hole 18 is provided between two adjacent rotating clearance grooves 16. The tip of the conical hole is a cylindrical hole. Six positioning electric push rods 23 are evenly distributed on the top of the rotating base 2. The output end of the positioning electric push rod 23 is slidably connected to the conical hole to accurately position the riveting turntable 1 and prevent the rivet from being misaligned with the riveting joint 11, which would affect the processing quality.

[0028] Among them, the top of the riveting turntable 1 is located at the side position of the rivet placement hole 14 and a material removal electric push rod 15 is provided. The output end of the material removal electric push rod 15 is normally located below the top of the riveting turntable 1. After the material removal electric push rod 15 lifts the part, the part slides off the riveting turntable 1 under the action of the center of gravity shift, realizing automatic material removal.

[0029] The riveting turntable 1 has a material collection trough 12 placed on its side. The edge of the material collection trough 12 fits the outer contour of the rotating base 2, increasing the contact area between the material collection trough 12 and the rotating base 2, and preventing the parts from falling out of the material collection trough 12 after being unloaded.

[0030] The working principle of this utility model is as follows: First, adjust the telescopic support plate 4 according to the size of the part to be processed so that the tail end of the part can be placed on the top of the positioning block 5. At the same time, adjust the angle of the positioning rotating plate 6 so that the positioning column 7 can fit against the edge of the part. For irregularly shaped parts, adjust the angle of the rotating support plate 3 so that the center of gravity of the part is near the electromagnet 8. When performing the riveting operation, the operator places the rivet in the rivet placement hole 14. The part to be processed is positioned in one place by the rivet, and the other end of the part to be processed is fitted against the positioning column 7 for another position. The operator can quickly position the part through two positions. Activate the electromagnet 8 located on the rotating support plate 3, and use magnetic attraction to fix the part to be processed on the riveting turntable 1 and the electromagnet 8. The part is positioned firmly and accurately, improving the feeding efficiency. When the work station changes... During operation, the positioning electric push rod 23 first retracts and contacts the rotating riveting turntable 1. The stepper motor 22 rotates, driving the riveting turntable 1 to rotate for position change. The positioning electric push rod 23, located on the rotating base 2, works again. When there is an error in the rotation angle of the riveting turntable 1, the output end of the positioning electric push rod 23 repositions the riveting turntable 1 during the sliding connection with the positioning conical hole 18. The positioning is accurate, improving the processing quality. When the part moves to below the riveting joint 11, the hydraulic cylinder 10 works, and the riveting joint 11 performs riveting operations on the rivet and the part. When the riveted part leaves the riveting station, the electromagnet 8 at the riveting station stops working, releasing the fixation of the processed part. At the same time, the ejector electric push rod 15 works to lift the part, changing the center of gravity of the part. The processed part slides into the collection trough 12 under the action of gravity, making it convenient to use.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A riveting fixture with a rotating structure, comprising a rotating base (2), a riveting turntable (1), and a hydraulic cylinder (10), characterized in that: A stepper motor (22) is provided at the bottom center of the rotating base (2). A riveting turntable (1) is rotatably connected to the top of the rotating base (2). A connecting turntable (19) is provided at the bottom center of the riveting turntable (1). The connecting turntable (19) is fixedly connected to the output end of the stepper motor (22). Six rivet placement holes (14) are evenly distributed on the top outer ring of the rotating base (2). A fan-shaped rotation clearance groove (16) is provided at the bottom of the riveting turntable (1) below the rivet placement holes (14). The rotation clearance groove (16) is connected by a threaded connection. A bottom locking bolt (17) is attached. A rotating support plate (3) is rotatably connected around the bottom locking bolt (17) in the rotating clearance groove (16). An electromagnet (8) is bolted to the top of the rotating support plate (3). A telescopic support plate (4) is slidably connected to the rotating support plate (3). A positioning block (5) is bolted to the top of the telescopic support plate (4). A connecting frame (9) is welded to the side of the rotating base (2). A hydraulic cylinder (10) is provided on the top of the connecting frame (9). A riveting joint (11) is fixedly connected to the output end of the hydraulic cylinder (10).

2. A riveting fixture with a rotating structure according to claim 1, characterized in that: The positioning block (5) is a side-mounted "U" shaped structure. The top of the positioning block (5) is provided with a countersunk threaded hole (21), and a bolt is provided in the countersunk threaded hole (21). The side of the positioning block (5) is rotatably connected to a positioning rotating plate (6), and a positioning column (7) is vertically welded to the top of the positioning rotating plate (6).

3. A riveting fixture with a rotating structure according to claim 1, characterized in that: Two telescopic rods (13) are fixedly connected to the top of the telescopic support plate (4). The telescopic rods (13) are slidably connected to the rotating support plate (3). A telescopic locking handwheel (20) is provided on the side of the rotating support plate (3).

4. A riveting fixture with a rotating structure according to claim 1, characterized in that: A positioning conical hole (18) is provided between two adjacent rotating clearance grooves (16). The top of the conical hole is a cylindrical hole. Six positioning electric push rods (23) are evenly distributed on the top of the rotating base (2). The output end of the positioning electric push rod (23) is slidably connected to the conical hole.

5. A riveting fixture with a rotating structure according to claim 1, characterized in that: The top of the riveting turntable (1) is provided with a stripping electric push rod (15) located on the side of the rivet placement hole (14). The output end of the stripping electric push rod (15) is normally located below the top of the riveting turntable (1).

6. A riveting fixture with a rotating structure according to claim 1, characterized in that: A material collection trough (12) is placed on the side of the riveting turntable (1), and the edge of the material collection trough (12) fits the outer contour of the rotating base (2).