Automatic turning waste cleaning device

Abstract

The utility model discloses an automatic turning waste cleaning device which comprises a base, a negative pressure suction assembly is installed on the top of the base, a cover plate is fixed to the input end of the suction assembly, a hose is fixed to the outer wall of one side of the cover plate, and a first suction head or a second suction head is fixed to the end, away from the cover plate, of the hose through a magnetic suction mechanism. And sealing washers are adhered to the bottom of the first suction head and the bottom of the second suction head. Two suction heads of different structures are arranged, and the second suction head is of a disc-shaped structure, so that the suction range can be effectively widened, and the device is suitable for cleaning large-area waste and chippings; the first suction head is of a conical structure and can stretch into a narrow area of a turning machine tool, cleaning dead corners are avoided, the suction head can be rapidly replaced through the magnetic suction mechanism, the cleaning requirements in different scenes are met, the waste cleaning flexibility and efficiency are greatly improved, self-locking universal wheels are installed at the bottom of the base, the moving flexibility of the whole device is improved, and the device is convenient to use. And the device can be conveniently moved to a designated position.

Description

TECHNICAL FIELD

[0001] The utility model relates to turning waste cleaning technical field especially, relates to a kind of automatic turning waste cleaning device. BACKGROUND

[0002] In the field of machining, turning is a very common and important processing method, widely used in the production of various parts, in the turning process, with the cutting of tool to workpiece, a large amount of waste debris will be produced, these waste debris will have many adverse effects on the processing process and processing quality if not cleaned in time;

[0003] At present, for the cleaning of turning waste debris, for the narrow area of turning machine tool, such as tool around, guide rail gap, waste debris is easy to accumulate and difficult to clean thoroughly, these residual waste debris may enter the transmission components, lubrication system etc. of machine tool, cause equipment wear and tear aggravation, frequent failure, reduce the service life and machining precision of machine tool;

[0004] In order to solve the above problems, improve the efficiency and quality of turning waste cleaning, research and development a kind of automatic turning waste cleaning device which can adapt to different turning processing scene and waste debris cleaning demand have important practical significance. UTILITY MODEL CONTENT

[0005] The utility model aims at solving the shortcomings in the prior art, and provides an automatic turning waste cleaning device.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme:

[0007] An automatic turning waste cleaning device, comprising a base, the base top is installed with negative pressure suction assembly, suction assembly input end is fixed with cover plate, and the outer wall of cover plate side is fixed with hose, and the end away from cover plate of hose is fixed with suction head one or suction head two through magnetic attraction mechanism, and the bottom of suction head one and the bottom of suction head two are all bonded with sealing washer.

[0008] As a further scheme of the utility model: the magnetic attraction mechanism includes positioning block and magnet, the positioning block is fixed on the side wall of hose, and the magnet is fixed on the inner surface of positioning block by embedding, the magnetic attraction mechanism further includes magnetic attraction column two, and the bottom of suction head one and the bottom of suction head two are all fixed with magnetic attraction column two.

[0009] As a further scheme of the utility model: the negative pressure suction assembly includes collecting mechanism and drive mechanism, drive mechanism includes mounting plate, negative pressure fan and shell, the mounting plate is fixed on the top outer wall of base, and the shell is fixed in the through hole on the surface of mounting plate through embedding mode, the negative pressure fan is fixed on one end of shell, and one end of shell is movably connected with connecting shell through rotary joint.

[0010] As a further scheme of the utility model: the collecting mechanism includes collecting cylinder and filter screen, the filter screen is fixed on one end of collecting cylinder, and one end of collecting cylinder is threadedly connected between the cover plate, and the other end of collecting cylinder is threadedly connected between the connecting shell.

[0011] As a further scheme of the utility model: the top outer wall of base is fixed with support, and the top plate is welded on the top of support, and the magnetic attraction column one is fixed on the top of top plate, and the magnetic attraction column one is used in cooperation with magnet.

[0012] As a further scheme of the utility model: the bottom of base is provided with self-locking universal wheel.

[0013] As a further scheme of the utility model: the top outer wall of base is fixed with handle.

[0014] As a further scheme of the utility model: the outer wall on one side of handle is fixed with controller.

[0015] Compared with the prior art, the utility model provides an automatic turning waste cleaning device, has the following beneficial effects:

[0016] 1. by being equipped with two different structures of suction head, suction head two is disc-shaped structure, can effectively improve the suction range, is suitable for the cleaning of large area waste debris, suction head one is conical structure, can extend into the relatively narrow area of turning machine tool, avoids the cleaning dead angle, through the magnetic attraction mechanism, the suction head can be quickly replaced, meets the cleaning demand in different scenes, greatly improves the flexibility and efficiency of waste cleaning.

[0017] 2. the bottom of suction head is bonded with sealing washer, enhances the sealing effect after the fixed hose, effectively prevents waste debris from overflowing in the suction process, the collecting mechanism in negative pressure suction assembly is rationally designed, waste debris enters collecting cylinder for storage through hose and cover plate, filter screen can intercept waste debris, prevents its from entering connecting shell, when needing to handle the waste debris in collecting cylinder, only needs to be taken down from cover plate and connecting shell and pour out, simple operation is convenient.

[0018] 3. the bottom of base is provided with self-locking universal wheel, improves the moving flexibility of whole device, and the design of handle facilitates to push or pull the device.

[0019] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of an automated turning waste cleaning device proposed in this utility model;

[0021] Figure 2 This is a side view structural diagram of an automated turning waste cleaning device proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the suction head installation structure of an automated turning waste cleaning device proposed in this utility model;

[0023] Figure 4 This is a schematic diagram of the suction pipe structure of an automated turning waste cleaning device proposed in this utility model;

[0024] Figure 5 This is a schematic diagram of the suction head structure of an automated turning waste cleaning device proposed in this utility model;

[0025] Figure 6 This is an exploded structural diagram of the negative pressure suction component of an automated turning waste cleaning device proposed in this utility model.

[0026] In the diagram: 1. Base; 2. Handle; 3. Hose; 4. Collection cylinder; 5. Self-locking caster wheel; 6. Mounting plate; 7. Suction head one; 8. Bracket; 9. Suction head two; 10. Controller; 11. Magnetic suction column one; 12. Top plate; 13. Rotary joint; 14. Positioning block; 15. Housing; 16. Magnet; 17. Magnetic suction column two; 18. Sealing gasket; 19. Cover plate; 20. Connecting shell; 21. Filter screen; 22. Negative pressure fan. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] An automated turning waste cleaning device, such as Figures 1 to 6 As shown, it includes a base 1, a negative pressure suction assembly is installed on the top of the base 1, a cover plate 19 is fixed to the input end of the suction assembly, and a hose 3 is fixed to one side of the outer wall of the cover plate 19. The end of the hose 3 away from the cover plate 19 is fixed to a suction head 7 or a suction head 9 through a magnetic attraction mechanism. A sealing gasket 18 is glued to the bottom of the suction head 7 and the bottom of the suction head 9.

[0029] When a large area of ​​waste debris needs to be cleaned, firstly, the suction head 29 is fixed between the magnetic suction mechanism and the hose 3. Then, the negative pressure suction assembly is activated. After the negative pressure suction assembly generates negative pressure, the waste debris is sucked into the hose 3 through the suction head 29. The disc-shaped structure of the suction head 29 can increase the suction range. Finally, the waste debris is sucked into the negative pressure suction assembly through the hose 3 and the cover plate 19, thus achieving the cleaning of waste debris.

[0030] When it is necessary to clean the waste and debris in some narrow areas of the turning machine tool, such as around the tool and in the gap of the guide rail, the suction head 9 and the hose 3 are separated and the suction head 7 and the hose 3 are fixed together by the magnetic pole mechanism. The suction head 7 is conical so that it can be extended into the narrow area of ​​the turning machine tool to suck up the waste and debris through the negative pressure suction component, thereby avoiding the occurrence of cleaning dead corners.

[0031] By incorporating a sealing gasket 18, the sealing effect between the suction head 7 or suction head 9 and the hose 3 can be improved, thereby preventing spillage during the suction of waste debris.

[0032] The magnetic attraction mechanism includes a positioning block 14 and a magnet 16. The positioning block 14 is fixed to the side wall of the hose 3, and the magnet 16 is fixed to the inner surface of the positioning block 14 by embedding. The magnetic attraction mechanism also includes a magnetic attraction post 17, and magnetic attraction posts 17 are fixed to the bottom of the first suction head 7 and the bottom of the second suction head 9.

[0033] When it is necessary to fix the suction head 7 or suction head 9 to the hose 3, the magnetic suction post 17 at the bottom of suction head 7 or suction head 9 is aligned with the docking hole on the positioning block 14. After the magnetic suction post 17 is aligned with the docking hole, the magnet 16 is used to attract and fix the magnetic suction post 17.

[0034] The negative pressure suction assembly includes a collection mechanism and a driving mechanism. The driving mechanism includes a mounting plate 6, a negative pressure fan 22, and a housing 15. The mounting plate 6 is fixed to the top outer wall of the base 1 by bolts, and the housing 15 is fixed in the through hole on the surface of the mounting plate 6 by embedding. The negative pressure fan 22 is fixed to one end of the housing 15 by screws, and one end of the housing 15 is rotatably connected to a connecting shell 20 through a rotary joint 13. The collection mechanism includes a collection cylinder 4 and a filter screen 21. The filter screen 21 is fixed to one end of the collection cylinder 4 by screws, and one end of the collection cylinder 4 is threadedly connected to the cover plate 19. The other end of the collection cylinder 4 is threadedly connected to the connecting shell 20.

[0035] After the collecting cylinder 4 and the cover plate 19 are threadedly connected, and the connecting shell 20 and the collecting cylinder 4 are threadedly connected, the negative pressure fan 22, after starting, uses negative pressure to suck the waste debris into the hose 3. Finally, the waste debris enters the collecting cylinder 4 through the cover plate 19. The collecting cylinder 4 stores the collected waste debris, and the filter screen 21 intercepts the waste debris to prevent it from entering the connecting shell 20. When it is necessary to process the waste debris inside the collecting cylinder 4, the collecting cylinder 4 can be removed from the cover plate 19 and the connecting shell 20, and the waste debris inside the collecting cylinder 4 can be poured out. The rotary joint 13 makes it easy to connect the collecting cylinder 4 and the connecting shell 20 after the collecting cylinder 4 and the cover plate 19 are threadedly connected. The top of the mounting plate 6 is provided with a storage groove, which can be used to place the suction head 7 or the suction head 9.

[0036] The base 1 has a bracket 8 fixed to the top outer wall by bolts, and a top plate 12 is welded to the top of the bracket 8. A magnetic column 11 is fixed to the top of the top plate 12, and the magnetic column 11 and the magnet 16 are used together.

[0037] When the waste debris has been removed and the hose 3 needs to be suspended, the bottom of the docking hole on the positioning block 14 is inserted into the magnetic column 11. The magnet 16 is embedded and fixed in the middle of the docking hole, so that the docking hole and the magnet 16 form a groove structure at the top and bottom. The lower groove structure is used to insert into the magnetic column 11, and the lower surface of the magnet 16 attracts and fixes the magnetic column 11, thereby ensuring the relative stability between the hose 3 and the top plate 12.

[0038] The base 1 is equipped with self-locking casters 5 at its bottom;

[0039] The self-locking casters 5 enhance the mobility of the entire device. These casters have a self-locking function, locking themselves when moved to a designated position to ensure stability. Brake pads are installed near the hub or frame of the casters 5. These brake pads are typically made of a material with a certain coefficient of friction, such as rubber or a metal-rubber composite. When self-locking is required, the brake device is operated to make the brake pads contact the wheel surface tightly, generating friction and preventing the wheel from rotating.

[0040] The handle 2 is fixed to the top outer wall of the base 1 by bolts;

[0041] The device is equipped with a handle 2, which makes it easy to push or pull the entire device.

[0042] The controller 10 is fixed to one side of the outer wall of the handle 2 by bolts;

[0043] The controller 10 is electrically connected to the negative pressure fan 22. The controller 10 can be used to control the opening and closing of the negative pressure fan 22 and adjust its power.

[0044] Working principle: When large-scale cleaning of waste debris is required, the magnetic suction column 17 at the bottom of the suction head 29 is aligned with the docking hole on the positioning block 14. After alignment, the magnet 16 embedded in the positioning block 14 attracts and fixes the magnetic suction column 17, thus connecting the suction head 29 to the hose 3. Then, the negative pressure suction assembly is activated, and the negative pressure fan 22 starts to work to generate negative pressure, which causes the waste debris to be sucked into the hose 3 through the suction head 29. Since the suction head 29 has a disc-shaped structure, the suction range can be increased. Finally, the waste debris is sucked into the collection cylinder 4 of the negative pressure suction assembly through the hose 3 and the cover plate 19, thus cleaning the waste debris.

[0045] When it is necessary to clean up waste and debris in a relatively narrow area of ​​the turning machine tool, the suction head 2 9 and the hose 3 are separated. Then, the suction head 1 7 and the hose 3 are fixed by the magnetic attraction mechanism. That is, the magnetic suction post 2 17 at the bottom of the suction head 1 7 is connected to the docking hole on the positioning block 14. The magnetic suction post 2 17 is fixed by the magnet 16. The suction head 1 7 has a conical structure and can extend into a relatively narrow area of ​​the turning machine tool. Under the action of the negative pressure fan 22, the waste and debris are sucked up, thereby avoiding the occurrence of cleaning dead corners.

[0046] The waste debris collected is stored in the collection cylinder 4. The filter screen 21 fixed at one end of the collection cylinder 4 intercepts the waste debris and prevents it from entering the connecting shell 20. When the waste debris inside the collection cylinder 4 needs to be processed, the collection cylinder 4 is removed from the cover plate 19 and the connecting shell 20, and the waste debris inside the collection cylinder 4 can be poured out.

[0047] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automated turning waste cleaning device, comprising a base (1), characterized in that, The base (1) is equipped with a negative pressure suction component on top. The input end of the suction component is fixed with a cover plate (19), and a flexible tube (3) is fixed on one side of the outer wall of the cover plate (19). The end of the flexible tube (3) away from the cover plate (19) is fixed with a suction head one (7) or a suction head two (9) through a magnetic suction mechanism. A sealing gasket (18) is glued to the bottom of suction head one (7) and the bottom of suction head two (9).

2. The automated turning waste cleaning device according to claim 1, characterized in that, The magnetic attraction mechanism includes a positioning block (14) and a magnet (16). The positioning block (14) is fixed to the side wall of the hose (3), and the magnet (16) is fixed to the inner surface of the positioning block (14) by embedding. The magnetic attraction mechanism also includes a magnetic attraction post II (17), and magnetic attraction post II (17) is fixed to the bottom of suction head I (7) and suction head II (9).

3. The automated turning waste cleaning device according to claim 1, characterized in that, The negative pressure suction assembly includes a collection mechanism and a driving mechanism. The driving mechanism includes a mounting plate (6), a negative pressure fan (22), and a housing (15). The mounting plate (6) is fixed to the top outer wall of the base (1), and the housing (15) is fixed in the through hole opened on the surface of the mounting plate (6) by embedding. The negative pressure fan (22) is fixed to one end of the housing (15), and one end of the housing (15) is movably connected to a connecting shell (20) through a rotary joint (13).

4. The automated turning waste cleaning device according to claim 3, characterized in that, The collection mechanism includes a collection cylinder (4) and a filter screen (21). The filter screen (21) is fixed to one end of the collection cylinder (4), and one end of the collection cylinder (4) is threadedly connected to the cover plate (19). The other end of the collection cylinder (4) is threadedly connected to the connecting shell (20).

5. An automated turning waste cleaning device according to claim 1, characterized in that, The base (1) has a bracket (8) fixed on its top outer wall, and a top plate (12) is welded to the top of the bracket (8). A magnetic column (11) is fixed to the top of the top plate (12), and the magnetic column (11) and the magnet (16) are used together.

6. The automated turning waste cleaning device according to claim 1, characterized in that, The base (1) is equipped with self-locking casters (5) at its bottom.

7. The automated turning waste cleaning device according to claim 1, characterized in that, A handle (2) is fixed to the top outer wall of the base (1).

8. An automated turning waste cleaning device according to claim 7, characterized in that, A controller (10) is fixed to one side of the outer wall of the handle (2).

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